Putzmeister Concrete Technology

Putzmeister
Concrete Technology
Our solutions for
economic concrete placing
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BP 4200 GB

Putzmeister
Concrete Technology
We are specialists in
pumping and placing
of concrete – worldwide
Whether in construction, underground
work or civil engineering projects, on a
small building site or as part of a large
project – Putzmeister concrete pumps
and placing systems can be found on
construction sites throughout the world.
Truck-mounted concrete pumps with fl exible
booms and a wide range of equipment
options, high-pressure concrete
pumps for extreme applications conveying
to great heights and over long distances,
as well as placing booms and
system accessories are able to cope with
every kind of demand.
Technical innovations and the very highest
quality standards in manufacturing
and service are at the heart of what we
do.
Today, Putzmeister offers a broad product
range across the world, featuring
machines innovative functions. And, with
more than fi ve decades of experience in
conveying and placing concrete, our customers
can rely on us as experts for assistance
with their challenging projects.
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innovative
We offer a broad range of pumps and
placing booms to optimise your fl eet
We use the highest quality materials
and specially designed components
We implement strict quality assurance,
economic
We lead the way in innovation
from development right through to production
qualitative
Our machines undergo the harshest tests and
fulfi l the high statutory safety standards
We supply a comprehensive range of equipment
and options for practical operations
Our service network is very accessible to customers – worldwide
Our machine technology pays for itself
We provide systems engineering and
advice for economical complete solutions
future-oriented
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Machines and service…
„I must be able to work
effi ciently and safely.“
„My job is to place concrete,
quickly and to the satisfaction of
my customers. That’s why I use a
Putzmeister pump.“
The Ergonic ® Pump System (EPS) provides
optimum control for pumping
operations. The Ergonic ® Boom Control
(EBC) provides, among other things,
for the precise, easy control of the
end hose. The Ergonic ® Graphic Display
(EGD) shows the current information
about the machine.
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Assistance systems for supporting the
truck-mounted concrete pump, such as
OSS (One-Side Support) ensure greater
safety during operations and take
up less space on the construction site.
The variable-position telescopic support
(on large booms) greatly increases its
useful working range.
Practical equipment and a comprehensive
range of accessories, e.g. a powerful
high-pressure cleaner helps with
work on the construction site.
„Burj Khalifa, Dubai 2007: A
new high-rise world record with a
pumping height of 606 m. 165,000
cubic metres of high-performance
concrete. 400 bar concrete pressure
with an average pumping output
of 40 cubic metres per hour.“
A project like this demands a truly reliable
technology: high-quality system
components, made by leading manufacturers
to the high Putzmeister quality
standards. Extensive tests to which
Putzmeister machines are subjected
beforehand. Top quality parts reduce
wear and increase the service life.
Good accessibility, e.g. of cylinders, and
functions such as the centralized gauge
ports make maintenance and servicing
easier.
„I expect reliability. At all times.“
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„The operating costs must be
low and readily calculated.“
„Because I don’t want any
unpleasant surprises on the construction
site, I have taken precautions:
with Putzmeister.“
Putzmeister has well-conceived solutions
for minimising operating costs: The
EPS intelligent pump control system,
and components that reduce wear
and fuel consumption, such as the
HLS core pump or a weight-optimised
design.
A range of packages through to a full
service contract ensure that costs can
be readily calculated. Competent
advice, planning and training are
important for successful projects. The
i-Daisy fl eet management system ensures
transparency and keeps costs
to a minimum.
„What makes good service?
Competent, fast help without the
need to go far. Full stop.“
Putzmeister has a comprehensive
service network, with qualifi ed service
technicians in over 150 countries all
over the world. Tested spare parts are
used, even in machines that have been
used for 20 years.
„I want good service
when it’s needed.“
Comprehensive machine documentation
means that the correct spare part can
be located quickly. Fault diagnosis
on the machine provides rapid assistance
during servicing. Manufacturer inspections
increase the service life. Certifi
ed training and further education
at the Putzmeister Academy ensures
greater competence and safety.
…from Putzmeister
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Truck-mounted
concrete pumps
Putzmeister truck-mounted concrete
pumps are available for diverse applications
and feature placing booms with a
vertical reach from 20 m to 0 m, delivery
rates of up to 200 m 3 /h and concrete
pressures of up to 130 bar.
Our pumps have proven to be resilient
and reliable workhorses in long-term
usage throughout the world. This is
based on 50 years of experience in the
development of pumps, booms and
base structures. Only through the optimum
combination of boom length (load
torque), boom kinematics, standing
weight and support measures is it possible
to continuously create successful
concrete pumps such as the almost
legendary Putzmeister M 3 .
Putzmeister offers one of the
widest ranges of truck-mounted
concrete pumps in the world
Stay ahead of the game with
Putzmeister truck-mounted
concrete pumps
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Our comprehensive product range includes
suitable machines for meeting
country-specific licensing regulations
(permitted total weight, axle loads,
safety regulations, etc.)
Low operating costs due to low-wear
materials and intelligent control systems
for reducing fuel consumption
User-friendly and safe due to ergonomic
design and assistance systems
for individual functions
The type of folding, number of boom
arms and joint angles are optimally
aligned for specific applications
Maximum stability and net reach with
flexible supports
Highest quality thanks to professional
processing of the best available
materials and high-strength steel up
to S 9 0
CE marking: more than just a label!
At Putzmeister, EU Directives and
harmonised standards such as EN
12001 form the basis of development
and are applied right the way through
to commissioning.
Used on construction sites all over the world: Putzmeister truck-mounted concrete pumps with a vertical reach from 20 to 0 m
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Stationary concrete pumps
and booms
Stationary concrete pumps of different
output classes get the work done economically
and reliably. They are equally
at home with world record projects
– such as the Burj Khalifa – and normal
construction and civil engineering projects,
or as specialists in tunnelling or
power plant construction.
Putzmeister pumps, placing booms, systems
engineering and service combine to
give an economic, comprehensive solution.
u Large Putzmeister placing booms with
reaches of 38 – 50 m
t A BSA 1408 pumps concrete over 150 m to
a stationary boom during the construction of
the KOPS II pumped storage power plant in the
Montafon, Austria
BP 4200 GB
For the highest demands
and economic solutions
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High-output concrete pumps for a variety
of applications – from compact
trailer concrete pumps for e.g. fine
concrete, liquid screed or shotcrete,
through to super-high pressure
pumps for extreme delivery rates and
distances
Modern placing booms on freestanding
or auto-climbing tubular
columns or on lattice towers, together
with proven systems engineering,
accessories and components for
efficient concrete distribution
Optimised pump control – Ergonic
q Last but not least, our reliable systems
engineering with delivery lines, transfer tubes and
cleaning gallows, guaranteed record high-rise
q A compact stationary concrete pump at work pumping at the Burj Khalifa site, Dubai
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n Comprehensive advice, economic
design and capacity advice, planning
Pump System fitted as standard – for and assistance
economic operation
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„Eine Betonpumpe sollte meine
tägliche Arbeit erleichtern“
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PUMI ®
truck-mixer concrete pumps
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The PUMI ® –
the original by Putzmeister
Flexibility with a capital F: Transporting,
pumping, placing – all with one machine
and just one machine operator. This saves
time and money.
Since 19 , increasing numbers of customers
have been satisfied with the advantages
offered by a PUMI ® . It is an addition
to the fleet of truck-mixers held by
service and customer-oriented suppliers
Economic concreting on small construction sites
– with the PUMI ®
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of ready-mixed concrete and significantly
extends the range of jobs they can take
on. In particular, it can be operated efficiently
and quickly in small construction
sites up to approximately 20 m 3 .
And wherever there is not much space, it
comes into its own due to its narrow setup
dimensions. That is, it can be used on
cramped construction sites, in cities and
in crowded residential areas.
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PUMI ® s come with flexible placing
booms from 21 to 31 m vertical reach
Three different pumping systems
for every requirement: rotor pump,
CS piston pump and S transfer tube
piston pump
Rotor pump
S transfer tube
piston pump
CS
piston pump
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„Eine Betonpumpe sollte meine
tägliche Arbeit erleichtern“
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Economic solutions for the
precast parts industry
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Autocor ® – quick, clean and fully-
automatic concrete placement
Autocor ® covers systems for the pumping
and distribution of concrete in precast
parts works. Autocor ® is particularly
useful in works which use pumpable or
self-compacting concrete to produce
precast parts.
Autocor ® solutions can be rail-mounted,
mobile or stationary within the factory
shed. Autocor ® systems can be made
up of different combinations of placing
booms (1 – 28 m) and concrete pumps
(rotor and piston pumps) to suit your requirements.
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Autocor ® benefits at a glance:
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Ideal for precast concrete parts plants
which produce medium or large
structural parts and use pumpable
normal concrete or self-compacting
concrete
Increases the production volume by
up to 0 %
Higher quality of parts thanks to
continuous concrete placement
Cleaner process thanks to closed
system
No expensive and time-consuming
lining of the formwork thanks to
flexible boom
Formwork can be filled from top or
bottom
Separates crane operation from the
concreting process
Autocor ® system solutions are available as
mobile or stationary variants, for filling from top
or bottom, by placing boom, rotary distributor or
stationary delivery line.
Your individual requirements will determine
which proven Putzmeister components you will
use to make up your Autocor ® system.
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Real concrete placement
specialists
Shotcrete in tunnel construction
with the high-output Putzmeister
pumps and manipulators
Shotcreting is an indispensable process
for concreting in modern tunnel construction:
with low spray mist, little rebound,
low energy consumption and comparably
low-cost installation.
Shotcrete manipulators for concrete
application rates of up to 30 m 3 /h
with vertical and horizontal reaches of
up to 1 m
Compact stationary concrete pumps
for manual wet spraying
Concrete application in tunnel
construction
Concrete pumps and distribution
systems for concreting floors, arches,
track bedding and intermediate levels
in tunnels, and for lining chambers
Formwork distributor for continuous
backfilling
Complete concreting trains for
tunnelling
Tunnel construction
Infrastructure projects
Large-scale projects
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1 Tunnel stabilisation with the
Sika-PM500PC shotcrete manipulator
2 Slope reinforcement
3 Manual shotcrete application
4 Concreting an inner formwork with
concrete pump and Twistip
5 Complete concreting trains for tunnelling
Concrete placing in formwork truck
Telebelt ® – the mobile belt distributor
for the economic placement
of concretes and bulk materials
With its telescopic conveyor belt with a
horizontal reach of up to 39 m and output
of 2 5 m 3 /h, the Telebelt ® is practically
unbeatable, for placing concrete quickly
and economically.
Suitable for all kinds of bulk materials
– e.g. gravel, sand, substrate, soil, and
of course, all kinds of concrete – it is the
real all-rounder of any construction site.
The Telebelt ® is used, for example, in
dam construction, when infilling in pits
and track bedding, or constructing green
roofs.
With the Telebelt ® TBS 130 as a semitrailer,
the tractor unit is also available
for other transport operations, making it
even more economical.
Putzmeister offers efficient solutions for many other applications, e.g. bored pile
foundations with self-driving concrete pumps on a crawler chassis. Just ask us.
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World record delivery height at
Burj Khalifa, Dubai · 606 m
World record facts
1 5,000 m3 concrete pumped at
an output of 40 m3 /h – even on
reaching the record height this
was still 30 m3 n
/h!
n 400 bar maximum concrete
pressure!
n High-performance concrete
up to C100!
n Four stationary MX placing
booms in use!
Comprehensive planning
and preparation
n 3D site planning and new
delivery line concept
n Development of the
BSA 14000 SHPD superhigh
pressure pump
n Pump tests
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The challenges of
a large project
Ambitious construction projects are a
challenge for all those involved. Competent
advice, economic arrangements and
capacity planning, general planning and
support during the actual concrete pumping
and placing are therefore critical factors.
Eagle’s nest tunnel, Hong Kong, China · Jumei-
rah Lake Towers, UAE · Arraya Tower, Kuwait
· Kárahnjúkar pumped-storage power station,
Iceland · Glendoe Water Power Plant, Scot-
land · Jordan Gate Project Amman, Jordan ·
City tunnel, Malmø, Sweden · Eureka Tower,
Australia · North-East MRT Line, Singapore ·
Limberg II Kaprun pumped-storage power sta-
Concrete delivery at the limits
The Putzmeister Concrete Project Division
(CPD) mechanical engineers and
construction engineers have specialist
knowledge of concrete pumping, the
pressure and flow behaviour of concrete,
and the calculation and configuration of
demanding concrete pumping systems.
Details of concrete installation quantities,
execution and site plans and details
of the construction sequence (time schedules,
site logistics) enable mutually beneficial,
optimised alternative solutions
to be developed.
We plan construction site installations,
the set-up sites for placing
booms, static specifications for the
concrete pumping and placing technology
and much more.
We reduce costs and ensure availability
n Benefit from our professional support
We advise you on the composition
and mixture breakdown of your
pumping concrete
We train your employees on site,
using the actual machines that they
will be operating
tion, Austria · RWE Tower Dortmund, Germany · Kops II pumped-storage power station, Austria · Köröshegy motorway bridge, Hungar
· New York City Water Tunnel, USA · Doha City Center, Qatar · Twin Towers, Luxembourg · Strelasund crossing, Germany · The Fir
World, Korea · Montezic pumped-storage power station, France · Riva del Garda pumped-storage power station, Italy · Betzdorf tunne
Germany · Burj Khalifa, UAE · Montreal waste water collection system, Canada · Estangento Sallente pumped-storage power station
Spain · LNG Tanks, Mugardos, Spain · Tunnel, Bangkok, Thailand · Neurath coal-fired power station, Germany · Lainzer tunnel, Vien
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na, Austria · Dubai Pearl, UAE · OpernTurm, Frankfurt, Germany · Le Refrain pressure pipeline, France · New Street, Dublin, Irelan
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· Dubai Festival City, UAE · Western Trunk Sewer Project, Australia · Hilton Hotel, Manchester, UK · Upper Eastside, Berlin, German
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Outstanding technology
is our strength
inside
t Test in the cold chamber: a BSF 20-4 was
operated in the climatic wind tunnel at minus
25 °C. The test clearly showed that Putzmeister
pumps can deliver concrete even at this low
temperature.
Leading the way with innovation
– well-designed and thoroughly tested
For over 50 years, the user-friendly and
efficient pumping of concrete has been
closely linked to innovations and ideas
from Putzmeister.
The Ergonic ® systems for the control of
placing booms and pumps offer increased
placing output, greater safety and easier
operation, as well as lower fuel and wear
costs.
q Putzmeister machines and components are subjected to demanding tests
And to ensure that these innovations also
function reliably in the long-term, components
and new developments are subjected
to numerous tests, such as
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Life cycle simulations for placing
booms
Wear tests for delivery lines,
spectacle wear plates, etc.
Pulse tests and burst pressure tests
for delivery and hydraulic hoses
Climate, temperature and spray tests
for whole machines and components
– ensuring that a concrete pump can
be operated between – 15 °C and
+ 50 °C in accordance with standards.
Performance tests and continuous
load tests, etc.
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Putzmeister Services
Our aim is to reduce costs, whether for
a scheduled service or during ongoing
operation of your machine.
Whenever you need help and advice, we
are there for you in over 150 countries
worldwide, providing a professional and
reliable service. For example, Putzmeister
can deliver tested, guaranteed original
parts direct to your door, 24 hours a day.
p High-quality wear parts: Putzmeister quality
adapted for all requirements
u Regular services and inspections increase
availability and minimise operating costs
t We offer training courses and instructions
worldwide for greater safety, competence and
economic efficiency
Readily-calculated operating
costs and high availability
With our high-performance original wear
parts you will ultimately save money. The
individual parts of a delivery line, for example,
are matched with one another for
optimum replacement. There will be no
sudden unpleasant surprises.
An important aspect of economic operations
is the oil management of the pump.
We help you on the technical side with
modern, long-lasting filters and training
of operatives in the correct servicing
procedures. Our own in-house academy
offers frequent seminars and courses, at
Putzmeister or on site at your premises,
teaching theory and practice. For greater
safety, competence and efficiency.
You have complete cost transparency and
the best possible availability with our full
service contracts, in which all maintenance
work and spare parts are calculated
per cubic metre pumped. Alternatively,
we also offer service packages covering
certain aspects of maintenance and inspection.
Just ask us!
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Boom test
area
Paint centre
Truck-mounted
concrete
pump and
PUMI
assembly
Mortar
machines
assembly
Parts warehouse
Purchasing/accounts
Goods in/dispatch
Hydraulic systems assembly
Stationary concrete pumps
Core pumps,
Solid pumps fi nal assembly
Administration/technology
Mortar machines and
Solid pumps
Putzmeister Academy
Radio testing
Boom
assembly
Administration
Parts sales
Technical
service
Testing
If you want to be successful globally, you
have to be at home in the world. As well
as our headquarters in Aichtal near Stuttgart,
we have numerous subsidi aries,
production facilities, branches and dealers
all over the world.
That’s getting close to your customers!
It’s only though them that we can really
stay in touch with the requirements of individual
markets.
22 BP 4200 GB Pakistan, BP Peru, 4200 GB Philippines, Poland, Portugal, Romania, Saudi Arabia, Sweden, Switzerland, Singapore, Slovakia, 23Spain,
Syria,
Taiwan, Thailand, Czech Republic, Turkey, Tunisia, Ukraine, Uruguay, USA, Venezuela, United Arab Emirates, Vietnam, Cyprus.
Boom test
area
We’re there, wherever
you are in the world
Putzmeister products are used in
more than 150 countries worldwide
China: Putzmeister Shanghai, Machinery Shanghai Co. / Shanghai · Japan: Putzmeister
Japan / Tokyo · Korea: Putzmeister Korea / Seoul · South Africa: Putzmeister South
Africa / Johannesburg · USA: Putzmeister America / Racine, Milwaukee · Tur-
key: Putzmeister Makina San / Cerkezköy · India: Putzmeister India / Goa · Italy:
Putzmeister Italia / San Clemente ·
UK: Putzmeister UK / Chesterfi eld ·
Spain: Putzmeister Ibérica / Madrid · France: Putzmeister France / Vert Saint Denis ·
Russia: Putzmeister RUS / Moscow · Germany:
Putzmeister Concrete Pumps GmbH in Aichtal
· Branches in Berlin-Basdorf, Hamburg-Seeve-
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tal, Essen-Kettwig, Munich-Eching, Gera-Kor- bussen, Frankfurt-Gründau · Other international
representatives in Egypt, Algeria, Argenti- na, Australia, Bahrain, Belgium, Brazil, Bolivia,
Bulgaria, Chile, China, Costa Rica, Denmark, Ecuador, El Salvador, Finland, Ghana, Greece,
Guatemala, CIS, Hong Kong, India, Indonesia, Iran, Italy, Japan, Yemen, Jordan, former Yugoslavia, Canada, Qatar, Columbia, Ko-
rea, Cuba, Kuwait, Lebanon, Luxembourg, Malaysia, Malta, Mauritius, Mexico, New Zealand, Netherlands, Norway, Austria, Oman,
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The Putzmeister Group
Concrete Technology PCT · Mortar Technology PMT
Pipe Technology PPT · Water Technology PWT
Industrial Technology PIT · Belt Technology PBT
Underground Technology PUC
BP 4200 GB
Right to make technical amendments reserved
© by Putzmeister Concrete Pumps GmbH 2010
All rights reserved
Printed in Germany (2100 Sc)
Putzmeister Concrete Pumps GmbH
Max-Eyth-Str. 10 · 2 31 Aichtal/Germany
P.O.Box 21 52 · 2 29 Aichtal/Germany
Tel. +49 ( 1 2 ) 599-0 · Fax +49 ( 1 2 ) 599-520
E-mail: pmw@pmw.de · www.putzmeister.com