MAINTENANCE MANUAL - Meritor

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Removal and disassemblyEASY SERVICE6. Remove the capscrews from the flanges ofboth axle shafts. Figure 2.3.7. Mark each axle shaft before you remove itfrom the axle assembly.SERIE WINGPERMALUBE1 - CAPSCREW2 - AXLE SHAFT FLANGE3 - AXLE SHAFT HUBFigure 2.3Differential from the Axle Housing1. Place a hydraulic roller jack under the differential.Figure2.4.SERIE “RPL”PERMALUBE1 - FULL ROUND BearingcapS2 - END FORK3 - FORK SADDLE4 - WELD FORK5 - BEARING STRAP6 - CAPSCREWS7 - EASY-SERVICE BearingcapS8 - SPIDER9 - SLIP FORK10 - CAPSCREWS11 - END FORK12 - WELD FORK13 - SLIP FORKFigure 2.214 - SPIDER15 - CAPSCREWS16 - END FORK17 - WELD FORK18 - SLIP FORK19 - SPIDER20 - CAPSCREWS21 - END FORK20 - LIP FORK23 - TUBING24 - SPIDER25 - WELD FORK1 - WOOD BLOCK2 - ROLLER JACKFigure 2.4NOTE:Two capscrews in the TOP of the differentialhousing secure.2. Remove all of the capscrews that securethe carrier to the axle housing, except thetwo capscrews in the TOP.3. Loosen the two capscrews in the TOP ofthe differential, but do not remove them.MAINTENANCE MANUAL7
Removal and disassembly4. Loosen the differential by striking the mountingflange at several points with a dead-blowhammer. Remove the two capscrews in theTOP of the differential that secure to the axlehousing.5. Use a hydraulic roller jack and lever with around end to remove the carrier from the axlehousing. Take care when you use the lever sothat you don’t damage the carrier or housingflange.Differential Case and Ring GearNOTE:Before working on the differential, inspectthe gear set for damage. If the gear set is notdamaged, it can be reused. Measure the backlashof the gear set and record the dimension.Figure 2.6. See the Section 4.1. Remove the cotter pins from the side gearadjusting rings. Figure 2.7.WARNINGTo avoid serious personal injury and damage tocomponents, take care when using lifting devicesduring service and maintenance procedures.Inspect a lifting strap to ensure that it is notdamaged. Do not subject lifting straps to shocksor drop-loading.6. Use a lifting tool to place the differential into acarrier stand. Figure 2.5.See the Section 9 to build a stand.Figure 2.61 - DIFFERENTIAL2 - REPAIR STANDFigure 2.51 - COtter pinFigure 2.72. Remove the differential bearing cap capscrewsand the cap. Figure 2.8.3. Remove the differential adjusting ring andBearing cap from bolted-on bearing cap side.Figure 2.9.8 MAINTENANCE MANUAL
Page 1 and 2: MAINTENANCE MANUALMS - 113Different
Page 4 and 5: Notes about Technical AssistanceBef
Page 6 and 7: Exploded View MS-113 Plus1- Locknut
Page 10 and 11: Removal and disassembly1 - CAPSCREW
Page 12 and 13: Removal and disassemblyDifferential
Page 14 and 15: Prepare Parts for Assembly2. Remove
Page 16 and 17: Prepare Parts for Assembly• DIFFE
Page 18 and 19: Prepare Parts for Assembly2. Remove
Page 21 and 22: Prepare Parts for Assembly4. Assemb
Page 25 and 26: Assembly and Installation14. IInsta
Page 27 and 28: Assembly and Installation14. Instal
Page 29 and 30: Assembly and InstallationFigure 4.2
Page 31 and 32: Assembly and Installation1. Attach
Page 33 and 34: Assembly and Installation1 - Good P
Page 35 and 36: Assembly and Installation7. Careful
Page 37 and 38: LubricationDescriptionPinion Bearin
Page 39 and 40: Towing InstructionsWARNINGTo preven
Page 41 and 42: Special ToolsDifferential Repair St
Page 43 and 44: Failures and Causes2. Flexing Fatig
Page 45 and 46: Failures and CausesThe drive pinion
Page 47: Always use original partsFor more d

MAINTENANCE MANUAL - Meritor

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