MAINTENANCE MANUAL - Meritor

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Removal and disassembly1 - CAPSCREWS2 - DIFFERENTIAL CAPFigure 2.81 - FORK BARFigure 2.101 - LOCK PLATE2 - CAPSCREW3 - PINION CAGE1 - Bearing cap2 - ADJUSTING RING4 - FORK LOCKNUTFigure 2.11Figure 2.94. Remove the differential assembly and placeit onto a workbench.5. Remove the differential adjusting ring andBearing cap from integral bearing cap side.Drive pinion cage1. Fasten a Fork bar onto the Fork to hold theFork when you remove the locknut. Figure2.10. See the Section 9 to build a Fork bar.2. Remove the Fork locknut. Figure 2.11. Removethe Fork bar.3. Remove the Fork from the drive pinion.• If the Fork is tight on the drive pinion: Use apuller to remove the Fork.4. Remove the lock plate capscrews and thelock plate. Figure 2.12.5. Use a spanner wrench to unscrew the pinioncage from the carrier.6. Remove the pinion cage and the drive pinionfrom the differential.7. Remove the drive pinion inner Bearing capfrom the differential.MAINTENANCE MANUAL9
Removal and disassembly4. Remove the side gear and thrust washer.Figure2.17. Use a brass hammer to removethe ring gear from the differential case. Figure2.18.1 - CAPSCREW2 - LOCK PLATEDisassemblyFigure 2.12Figure 2.14WARNINGObserve all warnings and cautions providedby the press manufacturer to avoid damage tocomponents and serious personal injury.Differential Case and Ring Gear MS-1131. Remove the capscrews from the differentialcase. Figure 2.13.1 - THRUST WASHER2 - SIDE GEARFigure 2.151 - CAPSCREWSFigure 2.132. Separate the differential case halves. Figure2.14. Remove the thrust washer and sidegear. Figure 2.15.3. Remove the differential pinion shaft, differentialpinions and thrust washers. Figure 2.161 - DIFFERENTIAL PINION2 - THRUST WASHER3 - DIFFERENTIAL PINION SHAFTFigure 2.1610 MAINTENANCE MANUAL
Page 1 and 2: MAINTENANCE MANUALMS - 113Different
Page 4 and 5: Notes about Technical AssistanceBef
Page 6 and 7: Exploded View MS-113 Plus1- Locknut
Page 8 and 9: Removal and disassemblyEASY SERVICE
Page 12 and 13: Removal and disassemblyDifferential
Page 14 and 15: Prepare Parts for Assembly2. Remove
Page 16 and 17: Prepare Parts for Assembly• DIFFE
Page 18 and 19: Prepare Parts for Assembly2. Remove
Page 21 and 22: Prepare Parts for Assembly4. Assemb
Page 25 and 26: Assembly and Installation14. IInsta
Page 27 and 28: Assembly and Installation14. Instal
Page 29 and 30: Assembly and InstallationFigure 4.2
Page 31 and 32: Assembly and Installation1. Attach
Page 33 and 34: Assembly and Installation1 - Good P
Page 35 and 36: Assembly and Installation7. Careful
Page 37 and 38: LubricationDescriptionPinion Bearin
Page 39 and 40: Towing InstructionsWARNINGTo preven
Page 41 and 42: Special ToolsDifferential Repair St
Page 43 and 44: Failures and Causes2. Flexing Fatig
Page 45 and 46: Failures and CausesThe drive pinion
Page 47: Always use original partsFor more d

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