Roller Chain - Tsubaki

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Drive Chain Selection11. Anti-Corrosion Reference Guide for Corrosion Resistant Roller Chain - Table 11Since corrosion resistance varies substantially according to operating conditions, this chart should not be considered as a guarantee.Using this chart as a reference, make sure to check the corrosion resistance of the chain in advance according to the actual operatingconditions before deciding on the type of chain to use.Drive ChainA-106SubstanceAcetic AcidAcetoneAlcoholAluminum SulfateAmmonia WaterAmmonium ChlorideAmmonium NitrateAmmonium SulfateBeerBenzeneBoric AcidButyric AcidCalcium ChlorideCalcium HydroxideCalcium HypochloriteCarbolic AcidCarbon Tetrachlorite (dry)Chlorinated WaterChlorine Gas (dry)Chlorine Gas (moist)Chromic AcidCitric AcidCoffeeCreosoteDeveloping SolutionEthyl EtherFerric AcidFerric ChlorideFormalinFormic AcidFruit JuiceGasolineGlycerolHoney/MolassesHydrochloric AcidHydrogen PeroxideHydrogen Sulfide (dry)Hydrogen Sulfide (wet)HydroxybenzeneKeroseneKetchupLactic AcidLardLinseed OilMalic AcidMayonnaiseMilkKey:10%Saturated50%SaturatedSaturated50%Saturated20%11-14%5%50%50%5%40%50%2%30%10%100%50%Temp.°F68686868BoilingBoilingBoiling6868Boiling6868Boiling686868686868Boiling6868686868686868686868686868686868Boiling6868SS!!!!!+!!!!!!+!!!!x+x!!!!!!!+!!!!!!x!!x!!!!!!!!!NS!!!!!!!!!!!!!!!!!!++!!!!!!!+!!!!!!x!!x!!!!!!!!!SS: 304 SS SeriesNS: 316 NS SeriesAS: 600 AS SeriesPC: Poly-SteelPC-SY: Corrosion Resistance Poly-SteelTI: Titanium TI SeriesAS!!!x!x!+!!!!x!x!!xxx+!!!+!!x!!+!!!x+!x!!!+!+!+!PC PC-SY!!!—!—+—!!—!+!xx!x——x—!—!!x——x!!!!xx!xx—!!—!!!!!x!—!—!—!!——!!!!!—!!!!!—!!!——!!!!!!!!———!!——!!!TI!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!SubstanceNitric AcidNitric AcidNitric AcidOil (Plant, Mineral)Oleic AcidOxalic AcidParaffinPetroleumPhosphatePhosphoric AcidPhosphoric AcidPicric AcidPotassiumPotassium BichromatePotassium ChloridePotassium HydroxidePotassium NitratePotassium NitratePotassium PermanganateSeawaterSoap-and-Water-SolutionSodium CarbonateSodium ChlorideSodium CyanideSodium HydrocarbonateSodium HydroxideSodium HypochloriteSodium PerchlorateSodium SulfateSodium ThiosulfateSoft DrinkStearic AcidSugar SolutionSulfuric AcidSulfur DioxideSynthetic DetergentSyrupTartaric AcidTurpentineVarnishVegetable JuiceVinegarWaterWhiskeyWineZinc ChlorideZinc Sulfate!+x—ConcentrationConcentration5%65%65%10%5%10%SaturatedSaturated10%Saturated20%25%25%SaturatedSaturated5%25%10%10%Saturated25%100%5%10%50%25%Temp.°F6868Boiling68686868686868686868686868Boiling686868Boiling6868686868Boiling68Boiling68Boiling6868686895686868686868SS NS AS PC PC-SY TI: Highly corrosion resistant: Corrosion resistant depending on operating conditions: Not corrosion resistant: Unknown!!+!!!!!!!+!!!!!!!!+!!!!!!x!!!!x!x!!!!!!!+!!!+!!!+!!!!!!!+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!+!+xx!!+!!!++!+!+!!x!x!!+—!!xx!!!x!xx!!!!!!x!!!x!xxx!!—!!—xx——!—!!——+!—!—!!x———!x!x—!!!——!+!!!+—!!x!—!—!—!!————!——!!——!—!—!———!—!!—!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Roller ChainInstallation & Maintenance1. How to Cut Roller ChainIf the chain you purchased is either a unit length (10 ft.) or on areel, it is necessary for you to cut the chain to the necessarylength.How to cut Roller Chain1.1 Using a chain vice and punch1) For riveted type roller chain, grind down one end of the outerlink plate’s two pins (same side) to the surface of the link plate.Be careful of the chain overheating during the grindingprocess. In the case of Lambda Chain, grinding should becarried out slowly so as not to overheat the bushings. PolySteel Chain has no rivets and so this process is not necessary.2) Remove the cotter pin for cotter pin type roller chain.The riveted portion of the pin is ground( down to the surface of the link plate. )Fig. 1 Rivet-type roller chain3) As shown in the photo, put the roller chain into the groove ofthe chain vice (refer to Chain Tools section) and tighten thevice to secure the roller to be disassembled.(1) Please follow steps 1.3 and 1.4 for Poly Steel Chain andLambda Chain.(2) For multi-strand SUPER Roller Chain, put the far end rollerinto the groove of the chain vice.Fig. 3 Setting the roller chainin the chain vice.Using a chain vice and punchUsing a chain breakerFig. 2 Grinding the pin endsSetting SUPER RollerChain0Safety Precautions(1) Make sure to use a grinder when grinding the rivetedportion of one end of the rivet-type pin. If it is extractedwithout being ground first, more time and effort will bespent, or the chain will be damaged.(2) Do not reuse any removed parts.1.2 Using a chain breaker1) For riveted type roller chain, grind down one end of the outerlink plate’s two pins (same side) to the surface of the link plate.(Same as 1.1) Remove thecotter pin for cotter pintype roller chain.2) Remove the two pins fromthe same outer link plate.Check to make sure thatthe bushing where the pinwas removed has notcome loose or deformed.Do not use loose ordeformed parts.1.3 How to cut Poly SteelFig. 5 Cutting chain using achain breaker0Safety Precautions(1) A chain breaker (see the chain tools section) is a toolmade for cutting chain, and can cut roller chain that is seton a machine. In this case, it is necessary beforehand tosupport the load on the roller chain and the weight of theroller chain itself to prevent it from falling after being cut.(2) Do not reuse any removed parts.Chain1) Support the outer link plate of the chain in the cradle and pushdown on the pinhead with the exclusive punch. Then lightly hitthe head of the punch using a hammer.2) Avoid using excess force on the engineering plastic part, asthere is a possibility of causing damage.Drive Chain4) Place the appropriate primary punch (refer to Chain Toolssection), according to chain size, on the head of the groundpin, and then hit the head ofthe primary punch with ahammer. Make sure to hit thepins alternately to ensure thepins are removed evenly andat the same time. Continue totap the pin until just beforethe pin is removed from theouter link plate.5) Use the secondary punch toremove the pin completelyfrom the outer link plate.Check to make sure that thebushing where the pin wasPrimary punchOuter link plateFig. 4 Tapping the pin withthe primary punch.removed has not come loose or been deformed. Do not useloose or deformed parts.ViceCradleFig. 6 Poly Steel Chain set in the cradleExclusivepunchCradleFig. 7 Cutting Poly Steel ChainA-107
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TSUBAKIDRIVE CHAINContentsPageRolle
Page 3 and 4:
Introduction toTsubaki Roller Chain
Page 5 and 6:
Page 7 and 8:
Page 9 and 10:
Roller Chain Structure2. Assembly P
Page 11 and 12:
3/8”PitchANSI StandardRoller Chai
Page 13 and 14:
Page 15 and 16:
Page 17 and 18:
1”PitchANSI StandardRoller ChainR
Page 19 and 20:
1 1/2”PitchANSI StandardRoller Ch
Page 21 and 22:
2”PitchANSI StandardRoller ChainR
Page 23 and 24:
2 1/2”PitchANSI StandardRoller Ch
Page 25 and 26:
Agricultural Roller ChainAn economi
Page 27 and 28:
Agri-Tuff Roller ChainDouble PitchA
Page 29 and 30:
Lambda (Lube-Free)Roller ChainCarbo
Page 31 and 32:
X-Lambda (Lube-Free)Roller ChainX-L
Page 33 and 34:
Lambda and X-LambdaRoller ChainHors
Page 35 and 36:
V-ClassRoller ChainAn introduction
Page 37 and 38:
V-ClassRoller ChainAll dimensions i
Page 39 and 40:
Energy SeriesOil Field ChainStronge
Page 41 and 42:
Energy SeriesOil Field ChainEnergy
Page 43 and 44:
Energy SeriesOil Field ChainEnergy
Page 45 and 46:
SpeedMasterRoller ChainSpeedMaster
Page 47 and 48:
Heavy Duty Roller ChainComparison o
Page 49 and 50:
Heavy Duty Roller ChainSuper Series
Page 51 and 52:
Page 53 and 54:
Page 55 and 56: THeavy Duty Roller ChainSuper-H Ser
Page 57 and 58: MiniatureRoller ChainDrive ChainAn
Page 59 and 60: 3/16”PitchMiniatureChainRS15Tsuba
Page 61 and 62: British Standard/DINRoller ChainDri
Page 63 and 64: British Standard/DINRoller ChainLam
Page 65 and 66: British Standard/DINRoller ChainNic
Page 67 and 68: British Standard/DIN ChainDrive Sel
Page 69 and 70: Anti-CorrosiveRoller ChainAn Introd
Page 71 and 72: Anti-CorrosiveRoller ChainNeptuneAn
Page 73 and 74: Anti-CorrosiveRoller ChainStainless
Page 75 and 76: Anti-CorrosiveRoller ChainNickel Pl
Page 77 and 78: Anti-CorrosiveRoller ChainStainless
Page 79 and 80: Leaf ChainLEAF CHAIN SELECTION GUID
Page 81 and 82: Leaf ChainAL TypeLeaf ChainL1Chain
Page 83 and 84: Leaf ChainBL TypeLeaf ChainConnecti
Page 85 and 86: Specialty ChainLow Noise (SN)Specia
Page 87 and 88: ASpecialty ChainLaminated Block Cha
Page 89 and 90: Roller Chain ToolsChain Cutting Too
Page 91 and 92: Drive Chain SelectionData required
Page 93 and 94: Drive Chain Selection4. Selection F
Page 95 and 96: Drive Chain SelectionAll of the cha
Page 97 and 98: Drive Chain SelectionExample based
Page 99 and 100: Drive Chain SelectionExample based
Page 101 and 102: Drive Chain Selection8. Selection M
Page 103 and 104: Drive Chain SelectionProcedure 3: (
Page 105: Drive Chain Selection9. Selection b
Page 109 and 110: Roller ChainInstallation & Maintena
Page 123 and 124: How to OrderRoller Chain1. Example
Page 125 and 126: A-125Drive ChainNo.ofPitchesRS251/4
Page 127: Warning!WARNINGUSE CARE TO PREVENT
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