Connecting–Rod Machining Line (600 pcs per hour) 2 off Camshaft ...

By Order of OPEL Germany we offer subject to prior Sale and based on our actual T&Cs:Connecting–Rod Machining Line (600 pcs per hour)2 off Camshaft Machining Lines (Cycle Time: 60 sec)Crankshaft Machining Line (Cycle Time: 1,5 min)Cylinder-Block Transfer Machining Line Ex-Cell-O (Cycle Time: 60 sec)Cylinder-Head Machining Line (partly) GROB (Cycle Time: 30 seconds)This Machinery and Equipment is in use for the machining of components for 1,9 and 2,2 Liter4-Cylinder Aluminium Petrol Engines. New: 1994 – 2004 / Production stopped May 20111) Connecting Rod Machining Line:- Capacity: 1.200.000 ConRods per year (1 shift)- Cycle time: 24 seconds per 4 ConRods (600 per hour)- Man power required per shift: one- CNC system of equipment: FANUC NEMATRONConsisting of:- AMT Sorting + Loading Station- 1(2) GARDNER GRC 1000 vertical double disc grinders for pre- and final- grinding of ConRod surfaces>>> 1 off 2 machines to be replaced due to GM Re-Use- 3 off MAUSER flexible transfer lines for machining of big and small eye of ConRods, min/max centerdistanceof eyes: 130 – 165 mm- MAUSER laser + cracking unit with ATLAS COPCO bolting and screwing station- DUERR washing machine- VAN DONGEN weighing station with classificationOverview:IMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

Fotos of single units and machines by order of operations:AMT station + first GARDNERfirst MAUSER transfer lineCNC panelssecond MAUSER transfer lineIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

MAUSER laser cracking unit and screwing / bolting stationthird MAUSER transfer lineDUERR washing machineVAN DONGEN measuring/classificationIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

Connecting-Rod Line OperationsMachining by Operations:Pos Machine Operation1 GARDNER double disc grinder rough grind both sides2 MAUSER Transfer Line I rough bore crank diameter and chamfer both sides3 MAUSER Transfer Line I core drill pin diameter and deburr datum side4 MAUSER Transfer Line I prefinish bore crank diameter5 MAUSER Transfer Line I finish bore pin diameter and chamfer sides6 MAUSER Transfer Line I measuring crank and pin diameter and center distance7 MAUSER Transfer Line II spotface bolt seats (1st step)8 MAUSER Transfer Line II pilot bore bolt holes and chamfer9 MAUSER Transfer Line II drill bolt holes thru10 MAUSER Transfer Line II spotface bolt seats (2nd step)11 MAUSER Transfer Line II step ream bolt holes and minor tap diameter12 MAUSER Transfer Line II tap bolt holes13 MAUSER Transfer Line III laser fracture notches14 MAUSER Transfer Line III fracture cap from rod15 MAUSER Transfer Line III brushing joint faces16 MAUSER Transfer Line III install bolt and pretorque17 MAUSER Transfer Line III relax, blow off and torque bolts (25Nm + 100deg)18 MAUSER Transfer Line III fracture break-out detection19 MAUSER Transfer Line III press pin bushing20 GARDNER double disc grinder finish grind both sides / Machine to be replaced due to GM Re-Use!!!21 MAUSER Transfer Line IV spotface and chamfer pinend, datumside -A-22 MAUSER Transfer Line IV spotface and chamfer pinend, side opposite -A-23 MAUSER Transfer Line IV if required: drill oil bore in pinend24 MAUSER Transfer Line IV mill lock slots25 MAUSER Transfer Line IV fine bore crank diameter26 MAUSER Transfer Line IV fine bore pin diameter27 MAUSER Transfer Line IV measuring crank and pin diameter and center distance28 DUERR washing29 VAN DONGEN weighing an classification

Connecting Rod Line Layout:AMT loading VAN DONGEN DUERR washerGARDNER grinderfinal measuring + sorting1 st MAUSER transfer line 2 nd MAUSER transfer (half)3 rd MAUSER transfer line GARDNER grinder (ReUse)2 nd MAUSER transfer (half) MAUSER laser, cracking, bolting lineIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

2) 2 off Camshaft Machining Lines:- Cycle Time: 60 seconds- CNC system of equipment: FANUC NEMATRON and SIEMENS SINUMERIK 840DList of Operations and Machinery in Camshaft Machining Lines I and IIOperation Process Machine YoMLine I Line II Line I Line IILineILineIIOP 05 OP 06 facing + chamfering BECKER ULM single station BECKER ULM single station 2000 2000OP 10 OP 11 hardening + tempering AEG ELOMAT EM 8/80/10/P AEG ELOMAT EM 8/80/10/P 2000 2000OP 20 OP 21 pre-grinding bearings LANDIS 500 SE LANDIS 500 SE 2000 2000OP 30 - OP 31 – end machining and slot65 66grinding BECKER ULM 7-Station BECKER ULM 7-Station 2000 2000OP 70 OP 71 final grinding bearing LANDIS 500 SE LANDIS 500 SE 2000 2000OP 72 grinding of guide bearing SCHAUDT ZEUS M R 11 2004OP 75 grinding of guide bearing LANDIS 3LB THRUST 380x680 2000OP 72 grinding of guide bearing SCHAUDT ZEUS M R 11 2004OP 76 grinding of guide bearing, inlet LANDIS 3LB THRUST 380x680 2000OP 77grinding of guide bearing,outlet LANDIS 3LB THRUST 380x680 2000OP 80 OP 81 cam lobe roughing + finishingLANDIS 3L CAM LOBE380x680LANDIS 3L CAM LOBE380x680 2000 2000OP 80 OP 81 cam lobe roughing + finishingLANDIS 3L CAM LOBE380x680LANDIS 3L CAM LOBE380x680 2000 2000OP 80 OP 81 cam lobe roughing + finishingLANDIS 3L CAM LOBE380x680LANDIS 3L CAM LOBE380x680 2000 2000OP 80 OP 81 cam lobe roughing + finishingLANDIS 3L CAM LOBE380x680LANDIS 3L CAM LOBE380x680 2000 2000OP 80 OP 81 laser marking VECTORMARK VECTORMARK 2000 2000OP 90 OP 92 finishing of bearings SUPFINA TP 90-6 TAPE SUPFINA 721/1 2000 2004OP 100 OP 101 washing VAILANT ELAN DUERR 42-EX-HD 2000 2004OP 110 A OP 110 B final + complete measuring ADCOLE 1310 ADCOLE 1310 2000 2000OP 110 C final + complete measuring ADCOLE 1310 2000 2000OP 180 OP 150 handling unknown Unknown 2000 2000Off-Line Measuring ADCOLE 911 - 24 2003Off-Line Measuring HELIOS HELIO-SCOPE 750 2003Off-Line Ultrasonic Washer Unknown 2003IMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

Fotos of single units and machines by order of operations:BECKER facing + chamferingAEG ELOTHERM ELOMATLANDIS centerless grinderBECKER flexible Transfer LineLANDIS centerless grinderSCHAUDT ZEUS MIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

ADCOLE 911-24 measuring (off-line)LANDIS 3LB THRUSTLANDIS 3L CAM LOBESUPFINA super finishingVAILANT washing machineADCOLE 1310 final measuringIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

Camshaft Line Layout (first part of operations):BECKER AEG ELOTHERM LANDIS BECKER Transfer LineBECKER AEG ELOTHERM LANDIS BECKER Transfer LineCamshaft Line Layout (second part of operations):LANDIS SCHAUDT LANDIS LANDIS LANDIS ADCOLE VAILANTLANDIS LANDIS SUPFINA ADCOLELANDIS LANDIS SUPFINA ADCOLELANDIS SCHAUDT LANDIS LANDIS LANDIS ADCOLE DUERRIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

3) Crankshaft Machining Line:- Cycle Time: 1,5 minutes- CNC system of equipment: FANUC NEMATRON and SIEMENS SINUMERIK 840 DConsisting of:- Loading station- 2 off NTC horizontal machining centers for end machining (facing + centering)- HELLER DRK 400 turn-broaching machine- VDF BOEHRINGER VDF 315 DM-2 turn-broaching machine- HEGENSCHEIDT 7893 deep rolling machine >>> To be replaced due to GM Re-Use!- 2 off NTC horizontal machining centers- 3 (4) off HONSBERG LAMB MACH 1 – 500 T twin-spindle horizontal machining centers for deep holedrilling operations >>> 1 off 4 machines to be replaced due to GM Re-Use!- NAXOS RMBO 400 multi-wheel journal grinder- 2 off NAXOS KBO pin grinder- 1 (6) NILES-SIMMONS N 20 CNC Lathes >>> 5 off 6 CNC Lathes to be replaced due to GM Re-Use!- ABB robot deburring cell >>> To be replaced due to GM Re-Use!- HOFMANN full-automatic balancing line- HOFMANN manual re-work balancing station- SUPFINA super finishing line (3 stations) >>> To be replaced due to GM Re-Use!- DUERR washing machine- HOMMEL WERKE final testing + measuring line- Unloading and storingFotos of single units and machines by order of operations:Loading Station NTC HMC (2 off) HELLER DRZ 400VDF BOEHRINGER 315 DM-2 NTC HMC (2 off) (3 of 4) Honsberg Lamb Mach 1–500TIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

NAXOS RMBO 400 NAXOS KBO 400 (2 off) ABB robot deburring CellHOFMANN balancing lineHommel-Werke final measuring_______________________________________________________________________________________________General Information:- Lines may not stay complete, since single Assets and Units will become Re-Used by GM!- Inspections by appointment only! Location: OPEL Kaiserslautern / Germany- All Equipment becomes offered in this Brochure are “AS IS, WHERE IS” and subject to prior Sale!- Although Information has been given from sources deemed reliable, MAYNARDS make no warranty or guarantee,expressed or implied, as to the accuracy of the information contained herein.- All offers are subject to approval by the Seller and subject to acceptance of Sellers OFFER TO PURCHASE.- This Sale is based on the Terms & Conditions of GM OPEL and MAYNARDS._____________________________________________________________________________________________________________________________________________IMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

Crankshaft Layout (1 st and 2 nd half of operations):Upper row: Loading station 2x NTC HMC 2x NILES SIMMONS N 20Mid row: 3x NAXOS UNION Honsberg LambLower row: 3x NILES SIMMONS N 20ABB robot cellUpper row: NILES HELLER VDF BOEHRINGER HEGENSCHEIDTMid row: 3x Honsberg Lamb 2x NTC HMCLower row: HOFMANN balancing SUPFINA (line of 3 units) Duerr Hommel

4) Cylinder-Block Transfer Machining Line:- Cycle Time: 60 seconds- CNC system of equipment: FANUC NEMATRONConsisting of:- Line for the Machining of 4-Cylinder Aluminium Engine-Blocks- 12 off ExCellO Transfer Machining Lines for Milling, Drilling and Tapping Operations- GEHRING Honing Line- 5 off FROEHLICH In-Line Leak-Testing Units- 3 off BEYSS In-Line Washers- Loading Units, Conveyors and Handling EquipmentIMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

OPEL Engine Block Machining Line (Layout, Part 1 of 3 / OP 05 – OP 80)IMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

OPEL Engine Block Machining Line (Layout, Part 2 of 3 / OP 87 – OP 155)IMPORTANT NOTICE: Lines may not stay complete, since single assets become re-used by GM!

OPEL Engine Block Machining Line (Layout, Part 3 of 3 / OP 160 – OP 210)

5) Cylinder-Head Machining Line:- Cycle Time: 30 seconds- CNC system of equipment: FANUC NEMATRONConsisting of:- Line for the Machining of Aluminium 4-Cylinder-Heads- GROB Transfer Lines for Milling, Drilling and Tapping Operations- OP 30 and OP 130 GROB flexible transfer line for machining of camshaft main bearing bores- OP 25 consisting of twelve (12) 4-Axes Horizontal Machining Centers >>> to be replaced. All machinesbecome Re-Used by GM!- OP 95 consisting of four (4) 4-Axes Horizontal Machining Centers >>> to be replaced. All machines becomeRe-Used by GM!- Loading Units, Conveyors and Handling EquipmentLoading OP 10 OP 20Operation (OP) 30

OP 40 OP 50 OP 60OP 65 OP 90 OP 100OP 130OP 110 OP 140

Layout of Cylinder Head Machining Line (Part 1 off 3):

Layout of Cylinder Head Machining Line (Part 2 off 3):

Layout of Cylinder Head Machining Line (Part 3 off 3):Further information under: europe@maynards.com, Tel +49 174 3210116