VABOS EASY - Especially for machining aluminium - Power-Tools

Especially formachining aluminiumVABOS EASYModular toolsystem for boring,counterboring andthread millingVABOS EASY

MODULAR TOOL SYSTEM – VABOS EASYBoring, counterboring and thread milling with the shortest possible delivery times.VABOS, the variable boring and countersinkingsystem, is a modular tool system designedby JEL which is particularly notable for itsextremely high flexibility.A broad based range of machining tasks canbe carried out with just a few components– a central tool combined with inserts foruniversal shaping.When manufacturing bores and threads onCNC machines significant time savings andimprovements in quality can be achieved.Advantages:Large number of possible combinationsTool holder only needs to beobtained onceLower tool costsExchangeable headEasy exchangeability atre-tippingEasy assembly of the central toolHSK-A63 basic holder kept in stockas standard in two lengthsCan be supplied as insert tools or inPCD brazed versionShortest possible delivery timesApplication examplesa90°Countersink Ø 9.35Boring90° countersinkingSpotfacingØ 9bChamfer Ø 24.3M24x1.5Existing boreØ 22.590°0.2x45°Shaped counterbore:Spotfacing and90° chamferingExternal deburringThread milling M24x1.518cØ 32Chamfer Ø 24.390°5 1Circular boring Ø20Machining of completecounterboreR0.2R0.4Ø 202

VABOS EASY Possible combinationsVABOS EASY – Basic holderLL1d2 d1VABOS EASY – HeadHSKdHSKd63d16810121416Basic holder short version long versionL short L long d2 Order No. Order No.80808090901005077502600060025160 507760260006005077502600080028160 507760260008005077502600100035160 507760260010005077502600120042160 507760260012005077502600140044160 507760260014005077502600160048160 50776026001600Head No. of flutes 2 No. of flutes 3VABOS EASYType d1 d2 max L max Order No. Order No.LWith inserts6 25,6 208 28,6 25d2d190°10 35,6 2512 42,6 2514 44,6 30507150.. 507160..PCD brazed16 48,6 306 25,6 208 28,6 2510 35,6 2512 42,6 25507350.. 507360..14 44,6 3016 48,6 303

Key to VABOS EASY calculationsCalculating the achievable spotface diameter in conjunction with boring and90° countersinking using insertsKey:d2d2 = Spotface diameterD = Bore diameterF = Chamfer widthP = Cutting lengthP D FSpotface diameter d2 = Bore diameter D + 2 x Chamfer width F + 2 x Cutting length P of insertExample: Bore diameter D: 5,0 mmChamfer width F: 0,5 mmCutting length P: 7,5 mmd2 = 5,0 + 2 x 0,5 + 2 x 7,5d2 = 21,0 mmshank-Ø bore Ø D min bore Ø D max6 4,0 6,08 6,0 8,010 8,0 10,012 10,0 12,014 12,0 14,016 14,0 16,0chamfer width F min chamfer width F maxW8903...002.. 0,1 1,5VABOS EASYW3004...02.. W3004...03.. W3004...04.. W3014...02.. W3004...04..Pmin 5,3 5,2 5,2 7,5 7,4Pmax 6,3 6,1 5,8 9,1 8,6All inserts can be supplied both in carbide and in PCD4

VABOS Easy Fax to +49(0)711.78891-11InquiryCompany nameAdressRequired purchasequantityContact nameFonDateFaxSignatureMaterial to be machined: _____________________________________Please provide workpiece sketch !VABOS EASY5

. . . the turn to qualityKOMET JEL Precision Tools GmbH + Co. KGRuppmannstraße 32D-70565 Stuttgart / VaihingenTel. +49(0)711.78891-0Fax +49(0)711.78891-11info@kometgroup.com · www.jel.depresented by:399 01 990 30-1T-03/08 Printed in Germany© 2008 KOMET Precision Tools GmbH & Co. KGWe reserve the right to make modifications.JEL-product news 03/2008