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Trebaczew - BE Group

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<strong>BE</strong> <strong>Group</strong> PolandProduction CapabilitiesPage 1/15


<strong>BE</strong> <strong>Group</strong> Poland Footprint<strong>BE</strong>N1N1N2Northern RegionN2C1C1C2S1S2Central RegionSouthern RegionS1<strong>BE</strong>S2C2<strong>BE</strong><strong>BE</strong><strong>BE</strong> <strong>Group</strong> Gdynia(Office & Production Site)<strong>BE</strong> <strong>Group</strong> <strong>Trebaczew</strong>(New Production Site)BBBLC OstravaPage 2/15


<strong>BE</strong> Poland Production Capabilities• Flame cutting of carbon steel platesThermal cutting method for cutting structural, abrasion resistant and highstrength steels <strong>Trebaczew</strong>• High focus plasma cutting of aluminum,stainless and carbon steel platesThermal cutting method using narrow stream plasma for all grades ofaluminum and steel plates <strong>Trebaczew</strong>• Mechanical cutting of aluminum platesCircular saw based method for cutting of aluminum alloys Gdynia• Mechanical cutting of long productsBand saw based method for cutting of profiles, bars and other of this typeGdynia• Foiling of platesCovering of plates with self-adhesive protective foil GdyniaPage 3/15


<strong>BE</strong> Poland Production Capabilities• Laser cutting of aluminum, stainless andcarbon steel platesHighest-quality thermal cutting method for all grades of aluminum and steelplates (October 2011) <strong>Trebaczew</strong>• BendingMaterial forming method with V-shape, U-shape, or channel shape along astraight axis in ductile materials (October 2011) <strong>Trebaczew</strong>• Milling and drillingFull range of mechanical treatment methods starting from simple operations(e.g., slot and keyway cutting, planing, drilling, threading) to complex ones(e.g., contouring, diesinking) (January 2012) <strong>Trebaczew</strong>• Shot blastingCleaning method of the surface of material, both parts and sheets<strong>Trebaczew</strong>• BevelingEdge treatment method (X-shape, Y-shape, or K-shape) - preparation stepfor welding <strong>Trebaczew</strong>Page 4/15


Flame Cutting(<strong>Trebaczew</strong>)Messer EasyTherm 5000• Table size:4,2 x 21,0 m• Torches:4 x Alfa Torch• Thickness of plate:3 ÷ 200 mmPage 5/15


Plasma Cutting(<strong>Trebaczew</strong>)Zakmet Hypertherm 260• Grade & MaxThickness:- Carbon steel64 mm- Stainless steel50 mm- Aluminum50 mm• Table size:3 x 12 mPage 6/15


Aluminum Cutting(Gdynia)Schelling FTM 330• Cutting length:3,300 mm• Sheet thickness:3 ÷ 160 (300) mm• Cutting tolerance:0,1 mm per 3,000 mmof the cut lengthPage 7/15


Long Products Cutting (Gdynia)Behringer HBP 413A• Working field:Ø / flat 410 mm/ 500 x 400 mm• Smallest material size:Ø / flat 10 mm/ 10 x 8 mm• Minimum cutting length:10 mm• Cutting tolerance:0,1 mm per 100 mmof section heightPage 8/15


Foiling (Gdynia)Tepron 2.6• Maximum plate size:2 x 6 m• Maximum thickness:6 mm• Single & double sided• Protective and laser typefoils availablePage 9/15


Shot Blasting (<strong>Trebaczew</strong>)Gietart Shot Blaster Sprint 1-4• Preparation grade:Sa 2 ½ of ISO 8501-1as a standard• Max width of element:1,500 mm• Max height of element:500 mm• Max length of element:16 mPage 10/15


Beveling (<strong>Trebaczew</strong>)Messer Secator SN Portable Flame Beveller• Work piece thickness:3 ÷ 100 mm• X and Y bevel cutsZalco ABM-26 Portable Mechanical Beveller• Bevel width:0 ÷ 30 mm• Bevel angle:15˚, 30˚, 45˚, 60˚Page 11/15


Bending (<strong>Trebaczew</strong>)(October 2011)Safan H-Brake Tandem• Press force:480T + 480T• Bending length:4,1 m + 5,1 m• Ability to workindependentlyPage 12/15


Drilling & Threading (<strong>Trebaczew</strong>)(October 2011)Janus WR-80/2500 Radial Drilling Machine• Max drilling diameter:80 mm• Max distance spindle axisto column:2,500 mm• Table size:0,8 x 1,0 m• Spindle travel:450 mmPage 13/15


Laser Cutting (<strong>Trebaczew</strong>) (October 2011)Bystronic Bystar L 4025-80 6000W• Maximum sheet size:2,5 x 8 m• Source output:6 kW• Grades & Max Thicknesses:Carbon steelStainless steelAluminum25 mm25 mm15 mmPage 14/15


CNC Machining (<strong>Trebaczew</strong>) (January 2012)Janus FG2460 CNC Portal Center• Longitudinal travel:6,000 mm• Transverse travel:2,400 mm• Vertical travel:1,100 mm• Spindle taper:50Page 15/15

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