2005 MY OBD System Operation Summary for Gasoline Engines

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The Idle Air Control (IAC) solenoid is checked electrically for open and shorts (P1504 or P0511) and is functionallychecked by monitoring the closed loop idle speed correction required to maintain the desired idle rpm. If the properidle rpm cannot be maintained and the system has a high rpm (+100) or low rpm error (-200) greater than themalfunction threshold, an IAC malfunction is indicated. (P1506 or P0507, P1507or P0506)IAC Check Operation:DTCsMonitor executionMonitor SequenceSensors OKMonitoring DurationP1504/P0511 (opens/shorts)P1506/P0507 (functional - overspeed)P1507/P0506 (functional - underspeed)once per driving cycleNone30 secondsTypical IAC functional check entry conditions:Entry Condition Minimum MaximumEngine Coolant Temp150 o FTime since engine start-up30 secondsClosed loop fuelYesThrottle Position (at idle, closed throttle, no dashpot) Closed ClosedTypical IAC functional check malfunction thresholds:For underspeed error: Actual rpm 100 rpm below target, closed-loop IAC correction > 1 lb/minFor overspeed error: Actual rpm 200 rpm above target, closed-loop IAC correction < .2 lb/minStarting in the 2002 MY, some vehicle application will perform a fuel injector continuity test. The PCM will monitorthe "smart" driver fault status bit that indicates either an open circuit, short to power or short to ground.Injector Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP0201 through P0210 (opens/shorts)Continuous within entry conditionsNone10 secondsTypical injector circuit check entry conditions:Entry Condition Minimum MaximumBattery VoltageEngine Coolant TempIntake Air Temp11.0 volts240 o F150 o FFORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 84 OF 131
Electronic Returnless Fuel Systems (ERFS) utilize a Fuel Pump Driver Module (FPDM) to control fuel pressure.The PCM uses a Fuel Rail Pressure Sensor (FRP) for feedback. The PCM outputs a duty cycle to the FPDM tomaintain the desired fuel rail pressure. During normal operation, the PCM will output a FP duty cycle from 5% to51%. The FPDM will run the fuel pump at twice this duty cycle, e.g. if the PCM outputs a 42% duty cycle, theFPDM will run the fuel pump at 84%. If the PCM outputs a 75% duty cycle, the FPDM will turn off the fuel pump.The FPDM returns a duty cycled diagnostic signal back to the PCM on the Fuel Pump Monitor (FPM) circuit toindicate if there are any faults in the FPDM.If the FPDM does not out any diagnostic signal, (0 or 100% duty cycle), the PCM sets a P1233 DTC. This DTC isset if the FPDM loses power. This can also occur if the Inertia Fuel Switch is tripped.If the FPDM outputs a 25% duty cycle, it means that the fuel pump control duty cycle is out of range. This mayoccurs if the FPDM does not receive a valid control duty cycle signal from the PCM. The FPDM will default to100% duty cycle on the fuel pump control output. The PCM sets a P1235 DTC.If the FPDM outputs a 75% duty cycle, it means that the FPDM has detected an open or short on the fuel pumpcontrol circuit. The PCM sets a P1237 DTC.If the FPDM outputs a 50% duty cycle, the FPDM is functioning normally.Fuel Pump Driver Module Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP1233 – FPDM disabled of offlineP1235 – Fuel pump control out of rangeP1237 – Fuel pump secondary circuitContinuous, voltage > 11.0 voltsNone3 secondsSome vehicle applications (2.3L Ranger) use an electric thermostat heater. These vehicles use a high temperaturethermostat (220 o F versus 192 o F) to achieve faster warm-up times. The heater circuit can be energized by thePCM whenever additional cooling is required. (The PCM energizes the heater based primarily on ECT/CHT, butcan allow for additional cooling based on inputs from rpm, load, IAT and TFT.) The heat generated by the heatercauses the thermostat to open at a lower temperature than the rated temperature of the thermostat (up to 50 o Flower), thereby, providing additional engine and transmission cooling. The PCM duty cycles the heater output at100% to open the open the thermostat, 70% to keep it open and 0% to provided rated thermostat function. ThePCM monitors the "smart" driver fault status bit that indicates either an open circuit, short to power or short toground. If the heater circuit fails such that it is always off, the vehicle can run hotter than normal. If the heater failssuch that it is always on, the vehicle may also fail the thermostat test (P0125/P0128).Thermostat Heater Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP1432 or P0597 (opens/shorts)Continuous at 0 and 100% dutycycleNone5 secondsTypical thermostat heater check entry conditions:Entry Condition Minimum MaximumBattery Voltage11.0 voltsFORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 85 OF 131
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Table of ContentsIntroduction - OBD
Page 4 and 5:
!The Catalyst Efficiency Monitor us
Page 6 and 7:
TYPICAL INDEX RATIO CATALYST MONITO
Page 8 and 9:
There are three different misfire m
Page 10 and 11:
0#1The acceleration that a piston u
Page 12 and 13:
J1979 Misfire Mode $06 DataTest ID
Page 14 and 15:
0$Secondary air systems typically u
Page 16 and 17:
201 34536/#/Vehicles that meet enha
Page 18 and 19:
0.040” EVAP Monitor Operation:DTC
Page 20 and 21:
201 3536/#/Some vehicles that meet
Page 22 and 23:
slosh. If the monitor aborts, it wi
Page 24 and 25:
0.020” EVAP Monitor Operation:DTC
Page 26 and 27:
Test ID Comp ID Description for J18
Page 28 and 29:
Ford's EONV implementation for Cali
Page 30 and 31:
1#4;!In this phase, the EONV test i
Page 32 and 33:
0.020” EONV EVAP Monitor Operatio
Page 34 and 35: 201!!#/Additional malfunctions that
Page 36 and 37: Fuel Tank Pressures Sensor Offset C
Page 38 and 39: :As fuel system components age or o
Page 40 and 41: -:-The time between HO2S switches i
Page 42 and 43: $-A functional test of the rear HO2
Page 44 and 45: -- 3 amps, (NTK)< 0.400 amps or > 3
Page 46 and 47: 1:$The Delta Pressure Feedback EGR
Page 48 and 49: If an EGR system malfunction is det
Page 50 and 51: After the vehicle has warmed up and
Page 52 and 53: 1:$In the 2002.5 MY, Ford introduce
Page 54 and 55: The ESM may provide the PCM with a
Page 56 and 57: Next, the differential pressure ind
Page 58 and 59: I/M Readiness IndicationIf the infe
Page 60 and 61: The Stepper Motor EGR Monitor consi
Page 62 and 63: Note: BARO is inferred at engine st
Page 64 and 65: $. 6The Electric Stepper Motor EGR
Page 66 and 67: The MAP sensor is also checked for
Page 68 and 69: When the entry conditions for the f
Page 70 and 71: 1!2Ford plans to comply with the PC
Page 72 and 73: ETC System Failure Mode and Effects
Page 74 and 75: ;#11!%;11!)The purpose of the TPPC
Page 76 and 77: Currently, vehicles use either an E
Page 78 and 79: Fuel Rail Pressure Sensor Check Ope
Page 80 and 81: Loss of Keep Alive Memory (KAM) pow
Page 82 and 83: CKP Ignition System Check Operation
Page 86 and 87: There are several different styles
Page 88 and 89: The PCM continually calculates a ca
Page 90 and 91: Most vehicle applications no longer
Page 92 and 93: Intermediate Shaft Speed Sensor Fun
Page 94 and 95: Primary Pulley Speed Sensor Functio
Page 96 and 97: Secondary Pulley Pressure Sensor Ch
Page 98 and 99: Typical Shift Solenoid mechanical f
Page 100 and 101: Shift Completion Check Operation:DT
Page 102 and 103: Pressure Control Solenoid Check Ope
Page 104 and 105: Forward Clutch/Reverse Clutch Solen
Page 106 and 107: 4$=%$> );4R70E is the replacement f
Page 108 and 109: ! 4%:> );;The Analog Transmission R
Page 110 and 111: $%$> );;The Digital Transmission Ra
Page 112 and 113: Direct One Way ClutchThe Direct One
Page 114 and 115: Direct One Way ClutchThe Direct One
Page 116 and 117: $&&> %$> );;Transmission Range Sens
Page 118 and 119: 4:=%:.)%:> );;The Transmission Rang
Page 120 and 121: CFT 30 Mechatronic Illustration;Tra
Page 122 and 123: Internal TCM Power SupplyIf the pow
Page 124 and 125: shift, rpm does not go up during a
Page 126 and 127: The shift solenoids are monitored f
Page 128 and 129: *> #606Exponentially Weighted Movin
Page 130 and 131: @$!The readiness function is implem
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2005 MY OBD System Operation Summary for Gasoline Engines

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