2005 MY OBD System Operation Summary for Gasoline Engines
2005 MY OBD System Operation Summary for Gasoline Engines 2005 MY OBD System Operation Summary for Gasoline Engines
After the vehicle has warmed up and normal EGR rates are being commanded by the PCM, the low flow check isperformed. Since the EGR system is a closed loop system, the EGR system will deliver the requested EGR flow aslong as it has the capacity to do so. If the EVR duty cycle is very high (greater than 80% duty cycle), the differentialpressure indicated by the DPFE sensor is evaluated to determine the amount of EGR system restriction. If thedifferential pressure is below a calibratable threshold, a low flow malfunction in indicated (P0401).EGR Flow Check Operation:DTCsMonitor executionMonitor SequenceSensors OKMonitoring DurationP0401 – Insufficient Flowonce per driving cycleDone after hose tests for conventional DPFE, after P0402 for ESMCPS, ECT, IAT, MAF, TP70 seconds to register a malfunctionTypical EGR flow check entry conditions:Entry Condition Minimum MaximumEVR Dutycycle 80% 100%Engine RPM2500 rpmMass Air Flow Rate of Change6% program loopInferred manifold vacuum 6 in Hg 10 in HgTypical EGR flow check malfunction thresholds:DPFE sensor voltage: < 6 in H 2 OJ1979 EGR Flow Check Mode $06 DataTest ID Comp ID Description for J1850 Units$49 $30 Delta pressure for flow test and threshold in. H 2 0$4B $30 EVR dutycycle for flow test and threshold percentConversion for Test ID $4B: multiply by 0.0000305 to get percent dutycycle.Conversion for Test ID $49: Take value, subtract 32,768, then multiply result by 0.0078 to get inches of H 2 0.The result can be positive or negative.Monitor ID Test ID Description for CAN Conventional DPFE Units$31 $85 Delta pressure for flow test and threshold kPaFORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 50 OF 131
I/M Readiness IndicationIf the inferred ambient temperature is less than 32 o F, or greater than 140 o F, or the altitude is greater than 8,000feet (BARO < 22.5 "Hg), the EGR monitor cannot be run reliably. In these conditions, a timer starts to accumulatethe time in these conditions. If the vehicle leaves these extreme conditions, the timer starts decrementing, and, ifconditions permit, will attempt to complete the EGR flow monitor. If the timer reaches 500 seconds, the EGRmonitor is disabled for the remainder of the current driving cycle and the EGR Monitor I/M Readiness bit will be setto a “ready” condition after one such driving cycle. Starting in the 2002 MY, vehicles will require two such drivingcycles for the EGR Monitor I/M Readiness bit to be set to a "ready" condition.Note: A few 2001 and 2002 MY vehicles do have the above-described bypass logic. If an EGR malfunction isdetected below 32 o F, and the EGR system/monitor has been disabled, the EGR Monitor I/M Readiness bit willretain its current status (possibly "not ready" if DTCs had been recently erased).FORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 51 OF 131
- Page 1: Table of ContentsIntroduction - OBD
- Page 4 and 5: !The Catalyst Efficiency Monitor us
- Page 6 and 7: TYPICAL INDEX RATIO CATALYST MONITO
- Page 8 and 9: There are three different misfire m
- Page 10 and 11: 0#1The acceleration that a piston u
- Page 12 and 13: J1979 Misfire Mode $06 DataTest ID
- Page 14 and 15: 0$Secondary air systems typically u
- Page 16 and 17: 201 34536/#/Vehicles that meet enha
- Page 18 and 19: 0.040” EVAP Monitor Operation:DTC
- Page 20 and 21: 201 3536/#/Some vehicles that meet
- Page 22 and 23: slosh. If the monitor aborts, it wi
- Page 24 and 25: 0.020” EVAP Monitor Operation:DTC
- Page 26 and 27: Test ID Comp ID Description for J18
- Page 28 and 29: Ford's EONV implementation for Cali
- Page 30 and 31: 1#4;!In this phase, the EONV test i
- Page 32 and 33: 0.020” EONV EVAP Monitor Operatio
- Page 34 and 35: 201!!#/Additional malfunctions that
- Page 36 and 37: Fuel Tank Pressures Sensor Offset C
- Page 38 and 39: :As fuel system components age or o
- Page 40 and 41: -:-The time between HO2S switches i
- Page 42 and 43: $-A functional test of the rear HO2
- Page 44 and 45: -- 3 amps, (NTK)< 0.400 amps or > 3
- Page 46 and 47: 1:$The Delta Pressure Feedback EGR
- Page 48 and 49: If an EGR system malfunction is det
- Page 52 and 53: 1:$In the 2002.5 MY, Ford introduce
- Page 54 and 55: The ESM may provide the PCM with a
- Page 56 and 57: Next, the differential pressure ind
- Page 58 and 59: I/M Readiness IndicationIf the infe
- Page 60 and 61: The Stepper Motor EGR Monitor consi
- Page 62 and 63: Note: BARO is inferred at engine st
- Page 64 and 65: $. 6The Electric Stepper Motor EGR
- Page 66 and 67: The MAP sensor is also checked for
- Page 68 and 69: When the entry conditions for the f
- Page 70 and 71: 1!2Ford plans to comply with the PC
- Page 72 and 73: ETC System Failure Mode and Effects
- Page 74 and 75: ;#11!%;11!)The purpose of the TPPC
- Page 76 and 77: Currently, vehicles use either an E
- Page 78 and 79: Fuel Rail Pressure Sensor Check Ope
- Page 80 and 81: Loss of Keep Alive Memory (KAM) pow
- Page 82 and 83: CKP Ignition System Check Operation
- Page 84 and 85: The Idle Air Control (IAC) solenoid
- Page 86 and 87: There are several different styles
- Page 88 and 89: The PCM continually calculates a ca
- Page 90 and 91: Most vehicle applications no longer
- Page 92 and 93: Intermediate Shaft Speed Sensor Fun
- Page 94 and 95: Primary Pulley Speed Sensor Functio
- Page 96 and 97: Secondary Pulley Pressure Sensor Ch
- Page 98 and 99: Typical Shift Solenoid mechanical f
After the vehicle has warmed up and normal EGR rates are being commanded by the PCM, the low flow check isper<strong>for</strong>med. Since the EGR system is a closed loop system, the EGR system will deliver the requested EGR flow aslong as it has the capacity to do so. If the EVR duty cycle is very high (greater than 80% duty cycle), the differentialpressure indicated by the DPFE sensor is evaluated to determine the amount of EGR system restriction. If thedifferential pressure is below a calibratable threshold, a low flow malfunction in indicated (P0401).EGR Flow Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceSensors OKMonitoring DurationP0401 – Insufficient Flowonce per driving cycleDone after hose tests <strong>for</strong> conventional DPFE, after P0402 <strong>for</strong> ESMCPS, ECT, IAT, MAF, TP70 seconds to register a malfunctionTypical EGR flow check entry conditions:Entry Condition Minimum MaximumEVR Dutycycle 80% 100%Engine RPM2500 rpmMass Air Flow Rate of Change6% program loopInferred manifold vacuum 6 in Hg 10 in HgTypical EGR flow check malfunction thresholds:DPFE sensor voltage: < 6 in H 2 OJ1979 EGR Flow Check Mode $06 DataTest ID Comp ID Description <strong>for</strong> J1850 Units$49 $30 Delta pressure <strong>for</strong> flow test and threshold in. H 2 0$4B $30 EVR dutycycle <strong>for</strong> flow test and threshold percentConversion <strong>for</strong> Test ID $4B: multiply by 0.0000305 to get percent dutycycle.Conversion <strong>for</strong> Test ID $49: Take value, subtract 32,768, then multiply result by 0.0078 to get inches of H 2 0.The result can be positive or negative.Monitor ID Test ID Description <strong>for</strong> CAN Conventional DPFE Units$31 $85 Delta pressure <strong>for</strong> flow test and threshold kPaFORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 50 OF 131
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