2005 MY OBD System Operation Summary for Gasoline Engines
2005 MY OBD System Operation Summary for Gasoline Engines 2005 MY OBD System Operation Summary for Gasoline Engines
CFT 30 Mechatronic Illustration;Transmission Range SensorThe Hall effect Transmission Range (TR) sensor provides four digital inputs to the TCM. The 4-bit bit patterncorresponds to the driver-selected gear position (Park, Rev, Neutral, Drive, Low). The 4-bit pattern is checked forinvalid bit combinations. (P0705).Speed SensorsThe Turbine Shaft Speed (TSS) sensor, Primary Pulley Speed Sensor and Output Shaft Speed (OSS) sensors areHall effect sensors.The Turbine Shaft Speed sensor is monitored for circuit rationality (P0716, speed too high (>7,500 rpm) or erratic)and insufficient output/no signal (P0715).The Output Shaft Speed sensor actually consists of two sensors. They are both monitored for circuit rationality,(P0721, speed too high (> 2,500 rpm) or erratic) and insufficient output/no signal (P0720).The Primary Pulley Speed sensor is monitored for circuit rationality (P2766, speed too high (> 7,500 rpm) orerratic) and insufficient output/no signal (P2765). If any one of these sensors fails, normal function continues bysubstituting information from other sensors.The CFT30 uses two analog pressure sensors for feedback. One sensor is for main pressure; the second sensoris for secondary pulley pressure. (There is no primary pulley pressure sensor.) The Secondary Pulley Pressuresensor is checked for opens and shorts (P0840). The Main Pressure Sensor is checked for opens and shorts(P0845).FORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 120 OF 131
Transmission Fluid TemperatureThe Transmission Fluid Temperature Sensor is checked for open circuit, short circuit to ground, and short circuit topower (P0710). The transmission fluid temperature is checked for an erratic signal and is also checked for rationalvalues versus inferred TFT (P0711, P0714). Pressure control solenoids have a known resistance versustemperature characteristic. TFT is inferred by measuring the voltage and current of the pressure control solenoidsto get resistance, then temperature.Note that TFT failures are do not illuminate the MIL because TFT failures result in substituted the inferred value ofTFT. Normal transmission control continues, and all emission-related diagnostic tests continue to run.If the transmission fluid temperature exceeds 212 deg F, a P0218 fault will be stored.;Pressure Control SolenoidsThe CFT30 uses 5 pressure control solenoids. Each solenoid is checked electrically for opens, shorts to ground,and shorts to power by monitoring the status of a feedback circuit from the output driver. They are the MainPressure Control Solenoid (P0960, P0962, P0963), Primary Pulley Pressure Control Solenoid (P0964, P0966,P0967), Secondary Pulley Pressure Control Solenoid (P0968, P0970, P0971), Forward/Reverse Clutch PressureControl Solenoid (P0900, P0902, P0903), and the Torque Converter Clutch Solenoid (P0740, P0742, P0743).The forward/reverse clutch, torque converter clutch (TCC), and ratio control solenoids are functionally monitored. Ifthe TCC is released and the speed ratio of the converter is out of physical range, a fault P0741 will be stored. If theTCC is fully applied, and the converter clutch is slipping, a P0741 fault will be stored.The forward/reverse clutch is checked tested for slippage by comparing the turbine speed and primary pulleyspeed. If the difference between TSS and primary pulley speed exceeds a calibrated threshold, a P0811 fault willbe stored. If the clutch is stuck, a P0810 fault will be set.The ratio control check detects if the variator belt is slipping by comparing primary pulley speed (PSS) tosecondary pulley speed (TSS). If the ratio is out of the expected range of 0.28 to 2.7, or is changing at a rategreater than a ratio of 0.5/second, then a P0730 fault will be stored.High Side Actuator Control CircuitThe TCM has a high side actuator supply control circuit that can be used to remove power from all solenoidssimultaneously. The actuator control circuit is tested for open and short circuits to power and ground. (P0657,P0658, P0659).;!%;!)The TCM monitors itself by using various software monitoring functions. If there is an EEPROM fault on power up,a P0613 fault will be stored. If there is a power up or continuous RAM fault, a P0604 fault will be stored. The flashROM is continuously checked using a checksum calculation. If the checksum is incorrect, a P0605 fault will bestored. If there is a watchdog timer failure, a P0702 fault will be stored. If the diagnostic software tries to enter twocontradictory failure mode strategies or if there are contradictory output states commanded versus the expectedoutput states, a P0701 fault is stored.CAN Communications ErrorThe TCM receives information from the ECM via the high speed CAN network. If the CAN link or network fails, theTCM no longer has torque or engine speed information available. The TCM will store a U0073 fault code if theCAN Bus is off or a U0001 if no acknowledgement to an outgoing message is received. The TCM will store aU0100 fault code if it stops receiving CAN messages from the ECM. If the engine speed from the ECM isunreasonably high (> 7500 rpm), a P0219 fault will be stored. The TCM will store a P186D fault code if theTransfer Case Control Module is unable to control the four-wheel drive clutch.FORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 121 OF 131
- Page 70 and 71: 1!2Ford plans to comply with the PC
- Page 72 and 73: ETC System Failure Mode and Effects
- Page 74 and 75: ;#11!%;11!)The purpose of the TPPC
- Page 76 and 77: Currently, vehicles use either an E
- Page 78 and 79: Fuel Rail Pressure Sensor Check Ope
- Page 80 and 81: Loss of Keep Alive Memory (KAM) pow
- Page 82 and 83: CKP Ignition System Check Operation
- Page 84 and 85: The Idle Air Control (IAC) solenoid
- Page 86 and 87: There are several different styles
- Page 88 and 89: The PCM continually calculates a ca
- Page 90 and 91: Most vehicle applications no longer
- Page 92 and 93: Intermediate Shaft Speed Sensor Fun
- Page 94 and 95: Primary Pulley Speed Sensor Functio
- Page 96 and 97: Secondary Pulley Pressure Sensor Ch
- Page 98 and 99: Typical Shift Solenoid mechanical f
- Page 100 and 101: Shift Completion Check Operation:DT
- Page 102 and 103: Pressure Control Solenoid Check Ope
- Page 104 and 105: Forward Clutch/Reverse Clutch Solen
- Page 106 and 107: 4$=%$> );4R70E is the replacement f
- Page 108 and 109: ! 4%:> );;The Analog Transmission R
- Page 110 and 111: $%$> );;The Digital Transmission Ra
- Page 112 and 113: Direct One Way ClutchThe Direct One
- Page 114 and 115: Direct One Way ClutchThe Direct One
- Page 116 and 117: $&&> %$> );;Transmission Range Sens
- Page 118 and 119: 4:=%:.)%:> );;The Transmission Rang
- Page 122 and 123: Internal TCM Power SupplyIf the pow
- Page 124 and 125: shift, rpm does not go up during a
- Page 126 and 127: The shift solenoids are monitored f
- Page 128 and 129: *> #606Exponentially Weighted Movin
- Page 130 and 131: @$!The readiness function is implem
Transmission Fluid TemperatureThe Transmission Fluid Temperature Sensor is checked <strong>for</strong> open circuit, short circuit to ground, and short circuit topower (P0710). The transmission fluid temperature is checked <strong>for</strong> an erratic signal and is also checked <strong>for</strong> rationalvalues versus inferred TFT (P0711, P0714). Pressure control solenoids have a known resistance versustemperature characteristic. TFT is inferred by measuring the voltage and current of the pressure control solenoidsto get resistance, then temperature.Note that TFT failures are do not illuminate the MIL because TFT failures result in substituted the inferred value ofTFT. Normal transmission control continues, and all emission-related diagnostic tests continue to run.If the transmission fluid temperature exceeds 212 deg F, a P0218 fault will be stored.;Pressure Control SolenoidsThe CFT30 uses 5 pressure control solenoids. Each solenoid is checked electrically <strong>for</strong> opens, shorts to ground,and shorts to power by monitoring the status of a feedback circuit from the output driver. They are the MainPressure Control Solenoid (P0960, P0962, P0963), Primary Pulley Pressure Control Solenoid (P0964, P0966,P0967), Secondary Pulley Pressure Control Solenoid (P0968, P0970, P0971), Forward/Reverse Clutch PressureControl Solenoid (P0900, P0902, P0903), and the Torque Converter Clutch Solenoid (P0740, P0742, P0743).The <strong>for</strong>ward/reverse clutch, torque converter clutch (TCC), and ratio control solenoids are functionally monitored. Ifthe TCC is released and the speed ratio of the converter is out of physical range, a fault P0741 will be stored. If theTCC is fully applied, and the converter clutch is slipping, a P0741 fault will be stored.The <strong>for</strong>ward/reverse clutch is checked tested <strong>for</strong> slippage by comparing the turbine speed and primary pulleyspeed. If the difference between TSS and primary pulley speed exceeds a calibrated threshold, a P0811 fault willbe stored. If the clutch is stuck, a P0810 fault will be set.The ratio control check detects if the variator belt is slipping by comparing primary pulley speed (PSS) tosecondary pulley speed (TSS). If the ratio is out of the expected range of 0.28 to 2.7, or is changing at a rategreater than a ratio of 0.5/second, then a P0730 fault will be stored.High Side Actuator Control CircuitThe TCM has a high side actuator supply control circuit that can be used to remove power from all solenoidssimultaneously. The actuator control circuit is tested <strong>for</strong> open and short circuits to power and ground. (P0657,P0658, P0659).;!%;!)The TCM monitors itself by using various software monitoring functions. If there is an EEPROM fault on power up,a P0613 fault will be stored. If there is a power up or continuous RAM fault, a P0604 fault will be stored. The flashROM is continuously checked using a checksum calculation. If the checksum is incorrect, a P0605 fault will bestored. If there is a watchdog timer failure, a P0702 fault will be stored. If the diagnostic software tries to enter twocontradictory failure mode strategies or if there are contradictory output states commanded versus the expectedoutput states, a P0701 fault is stored.CAN Communications ErrorThe TCM receives in<strong>for</strong>mation from the ECM via the high speed CAN network. If the CAN link or network fails, theTCM no longer has torque or engine speed in<strong>for</strong>mation available. The TCM will store a U0073 fault code if theCAN Bus is off or a U0001 if no acknowledgement to an outgoing message is received. The TCM will store aU0100 fault code if it stops receiving CAN messages from the ECM. If the engine speed from the ECM isunreasonably high (> 7500 rpm), a P0219 fault will be stored. The TCM will store a P186D fault code if theTransfer Case Control Module is unable to control the four-wheel drive clutch.FORD MOTOR COMPANY REVISION DATE: APRIL 28, 2004 PAGE 121 OF 131