hxe4b battery powered crimp tool datasheet - Daniels Manufacturing ...

HXE4BBATTERY POWERED CRIMP TOOLDATASHEETDescriptionThe HXE4B Battery Powered Crimp Tool is a hand held, selfcontained crimp tool intended to crimp copper and aluminumcable with DMC Y dies.SafetySafety is essential in the use and maintenance of DMC toolsand equipment. This manual and any markings on the toolprovide information for avoiding hazards and unsafe practicesrelated to the use of this tool. Observe all of the safetyinformation provided.All specifications are nominal and may change asdesign improvements occur. DMC shall not be liablefor damages resulting from misapplication or misuseof its products.KEEP THIS MANUALImportant Safety InformationPurpose of this ManualThis manual is intended to familiarize all personnel with thesafe operation and maintenance procedures for the followingDMC tool:HXE4B Battery Powered Crimp ToolKeep this manual available to all personnel. Replacementmanuals are available upon request at no charge.________________________________________________________________________________________________HXE4B-DS ©2015 Daniels Manufacturing Corp., All Rights Reserved Page 1 of 7 REV. C 3/12/2015Daniels Manufacturing Corporation526 Thorpe Road, Orlando, FL 32824 USAPhone: 407-855-6161 Fax: 407-855-6884 Email: DMC@dmctools.com

HXE4BBATTERY POWERED CRIMP TOOLDATASHEETImportant Safety InformationDO NOT REMOVE TOOL HEADDO NOT OPERATE TOOLWITHOUT HEAD INSTALLED________________________________________________________________________________________________HXE4B-DS ©2015 Daniels Manufacturing Corp., All Rights Reserved Page 2 of 7 REV. C 3/12/2015Daniels Manufacturing Corporation526 Thorpe Road, Orlando, FL 32824 USAPhone: 407-855-6161 Fax: 407-855-6884 Email: DMC@dmctools.com

HXE4BBATTERY POWERED CRIMP TOOLDATASHEETImportant Safety InformationIdentificationSpecificationsCrimp ToolLength=14.5” (368mm)Width=2.9” (74mm)Depth=3-1/8” (79mm)Mass/Weight (with battery)=3.74lb (1.7kg)Sound Level=75db (A) at 1 meterVibration=

HXE4BBATTERY POWERED CRIMP TOOLDATASHEETOperationLED Work Light (White)This LED automatically turns on when the trigger is pulled. Itremains on for 10 seconds after the trigger is released.LED Indicator (Red)This tool is equipped with a special circuit boardincorporating several important features to inform the userabout the current status of the unit. The Red LED on theside of the tool signals in the following cases:What Happens… Signal What it Means…Flashing for 2seconds•• Battery is inserted in toolConstant light for 20Battery charge is below 17V atseconds at end of ____beginning of cyclecycleTool will not start,and constant lightfor 20 seconds whentrigger is releasedTool will stop, andconstant light for 20seconds after triggeris releasedTool will stop, andflashing light for 20seconds whentrigger is released________••••Battery charge is below 16V atbeginning of cycleBattery voltage drops below 13Vduring cycleMotor current exceeds 20A duringcycleCircuit has become too hotPressure SensorThis tool is equipped with a pressure sensor that alerts theuser of an incomplete crimp. If the tool is manually retracted before completion ofa crimp, the red LED and audible beep will be activefor 2 seconds. If the tool is unable to reach the required crimpforce, the red LED, work light, and an audible beepwill pulse until after the trigger is released.Installing Dies1. Align die rail slots in die halves with the rail in thecrimp tool and push shank of dies into holes. Dieswill snap into place. (See Figure 1)2. Cycle the tool to make sure dies are properly seated.The tool is now ready for use.Die Removal1. With the crimp dies open, place die removal toolagainst end of knockout pin and tap gently with smallhammer. (See Figure 2) The die will be releasedfrom the front die holder. It can now be removed byhand.2. Activate the tool until the movable die extends, butthe tool does not cycle fully. Slide the die removaltool between the die and tool body. (See Figure 3)Press the emergency release button to retract thetool pushrod. The die will be released and can beremoved by hand.________________________________________________________________________________________________HXE4B-DS ©2015 Daniels Manufacturing Corp., All Rights Reserved Page 4 of 7 REV. C 3/12/2015Daniels Manufacturing Corporation526 Thorpe Road, Orlando, FL 32824 USAPhone: 407-855-6161 Fax: 407-855-6884 Email: DMC@dmctools.com

HXE4BBATTERY POWERED CRIMP TOOLPermanent Die Assembly1. Install dies in crimp tool.2. Drive lock pins, supplied with dies, through holes andflush with outside surfaces. Long pin through toolbody and short pin through push rod. (See Figure 4)Preparing CableFollow the lug/connector manufacturer’s instructions forappropriate cable strip length, and contact/wire assembly.Crimping Cable1. Insert the properly assembled connector into thecrimping head.2. Pull the trigger to make the crimp.3. Hold the trigger down until crimping tool achievespressure relief, which is accompanied by an audible“pop”.4. The crimp tool push rod retracts automatically.CAUTION! DO NOT OPERATE TOOL WITHOUT DIE SETIN PLACENote: If it is necessary to retract the tool push rod before acrimp cycle is completed, push and hold the EmergencyRelease button. Pushing and holding the EmergencyRelease button will result in the complete retraction of thepush rod.Gaging Die sets in the tool1. Ensure die set is properly installed in the tool2. Remove fingers/hands/ etc. from crimping area3. Jog the trigger by pulling and letting go quickly untilthe die faces are touching and will not slide on eachother with moderate hand pressure.4. Use appropriate GO/NO-GO gage for the die set tocheck conformance to appropriate dimensions.5. Remove GO/NO-GO gage from die6. Hold the trigger down until the cycle completes andthe dies retract to the open position.MaintenanceEach Operating DayBefore Use:1. Inspect dies for wear or damage such as cracks,gouges, or chips.DATASHEET2. Inspect the tool for damage or leaks. If damage isdetected, return the tool to the DMC repair center forinspection.After Use:1. Wipe all tool surfaces clean with a damp cloth andmild detergent.2. Charge the battery.3. Fully retract the tool push rod.4. Place the tool in the carrying case.5. Store in a cool dry place.Monthly1. Thoroughly clean all surfaces.2. Oil the push rod outer surface.Annually or after 10,000 Crimps1. Return the tool to the DMC repair center forinspection & calibration.Trouble ShootingBefore You Begin1. Make sure that the battery is charged. Recheck thebattery after several minutes to make sure thebattery is holding its charge.2. Use a nonflammable contact cleaner or pencil eraserto clean the electrical contacts on the battery andcrimp tool.3. Reinstall the battery and check the tool again.Problem Probable Cause Probable RemedyTool is inoperative Dirt, contaminants, etc, Clean tool.in ram area of tool.Crimping tool batterycontacts damaged.Tool components worn ordamaged.Reform contacts.Return tool to DMC.Dies stop during Oil level is low. Return tool to DMC.operation.Air in hydraulic system.Pull trigger and holdemergency releasebutton simultaneously.Hold for approximately10 seconds.Tool loses oil. Damaged internal seal. Return tool to DMC.________________________________________________________________________________________________HXE4B-DS ©2015 Daniels Manufacturing Corp., All Rights Reserved Page 5 of 7 REV. C 3/12/2015Daniels Manufacturing Corporation526 Thorpe Road, Orlando, FL 32824 USAPhone: 407-855-6161 Fax: 407-855-6884 Email: DMC@dmctools.com

HXE4BBATTERY POWERED CRIMP TOOLDATASHEETDMC offers complete refurbishing and recalibration services.DMC specially engineers and manufactures complete tool kitsto satisfy individual customer requirements, such as totalaircraft support general shop maintenance or production, onboard ship and vehicle service, etc.Limitation of LiabilityDANIELS MANUFACTURING CORPORATION IS NOT LIABLEFOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANYNATURE OR KIND RESULTING FROM THE USE, OR MISUSE,OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMCPRODUCTS ASSUME FULL RESPONSIBILTY FORINSTRUCTING THEIR EMPLOYEES IN THE PROPER ANDSAFE USE OF SUCH PRODUCTS.Limited WarrantyDMC (Daniels Manufacturing Corporation) warrants each newproduct sold by it to be free from defects in material andworkmanship under normal use and service. DMC’sobligation under this warranty is limited to the free correctionor, at DMC’s option, the refund of the purchase price of anysuch product which proves defective in normal service withinninety (90) days after delivery to the first user, provided thatthe product is returned to DMC with all transportationcharges prepaid and which shall appear to DMC’s satisfaction,after DMC’s inspection, to have been defective in materialand workmanship, it being understood that DMC products arenot consumer products. This warranty shall not cover anydamage to any product which, in the opinion of DMC, wascaused by normal wear, misuse, improper operation,tampering, neglect or accident. This warranty is in lieu of allother warranties express or implied. No warranty, express orimplied, is made or authorized to be made or assumed withrespect to products of Daniels Manufacturing Corporationother than those herein set forth.________________________________________________________________________________________________HXE4B-DS ©2015 Daniels Manufacturing Corp., All Rights Reserved Page 7 of 7 REV. C 3/12/2015Daniels Manufacturing Corporation526 Thorpe Road, Orlando, FL 32824 USAPhone: 407-855-6161 Fax: 407-855-6884 Email: DMC@dmctools.com