Dodge Nitro

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Crankcase Ventilation 4.0L [EGS]Crankcase Ventilation 4.0L [EGS]Figure 4-910ITEMPARTNUMBERQTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTIONCRANKCASE VENTILATION 4.0L [EGS]NOTE:Sales Codes:[DBB] = All Manual Transmissions[DEH] = 6-Speed Manual NSG370 Transmission[DGJ] = 5-Speed Automatic W5A580 Transmission[DGV] = 4-Speed Automatic VLP 42RLE Transmission[DG0] = All Automatic Transmissions[DHZ] = Quadra-Trac I Full-Time NVG 140 Transfer Case[DH4] = Quadra-Trac I Part- Time NVG 143 Transfer Case[EGS] = 4.0L V-6 SOHC Engine[EG0] = All V-6 Engines[EKG] = 3.7L Magnum V-6 Engine[EK0] = All 3.7L 6-Cylinder Gas Engines[ENS] = 2.8L 4-Cylinder Turbo Diesel Next Generation[EN0] = All Turbo Diesel Engines[NAA] = Federal Emissions[NAE] = California Emissions[NAS] = 50 State Emissions[NA1] = Export Emissions[NHK] = Engine Block Heater[XEF] = Transfer Case Skid Plate Shield1 04892169AA 1 1, 5, 6 EGS HOSE, Positive CrankcaseVentilation, Includes Items 2,32 04792962AA 1 1, 5, 6 EGS VALVE, PCV3 04892337AA 1 1, 5, 6 EGS CONNECTOR, 90 Degree Elbow4 04892280AA 1 1, 5, 6 EGS HOSE, Make Up Air5 04880288AA 1 1, 5, 6 EGS AIR CLEANERDODGE NITRO (KA)SERIES LINE BODY ENGINE TRANSMISSIONL = LOWLINEP = PREMIUM1 = Lt. Duty DODGE 2WD5 = Lt. Duty DODGE 4WD6 = Lt. Duty DODGE 4WD74 = SPORT UTILITY 4-DRTYPE #4EKG = 3.7L V6 Engine DEH = 6-Speed Manual NSG370ED1 = 2.4L 4 Cyl DOHC 16V TransmissionSMPI EngineDGJ = 5-Speed Automatic MBENJ = Engine -2.5L 4 Cyl 16V TransmissionTurbo DieselDGV = 4-Spd. Automatic VLPENR = 2.8L 4 Cyl Turbo Diesel TransmissionEngineAR = use ase required - = Non illustrrated part 2007 KA
Group - 11ExhaustIllustration TitleGroup - 11 ExhaustGroup-Fig. No.Exhaust SystemExhaust System 2.8L [EN0] ................................................................................................................ Fig. 11 - 110Exhaust System 3.7L [EK0] 4.0L [EGS] ...................................................................................................Fig. 11 - 130Heat ShieldsHeat Sheild ..................................................................................................................................Fig. 11 - 210011-100Exhaust System011-200Heat Shields2007 KA
Page 1 and 2:
VIN PLATE DECODING INFORMATION1 2 3
Page 3 and 4:
Illustration TitleGroup - 1 Compone
Page 5 and 6:
Video Entertainment SystemVideo Ent
Page 7 and 8:
Bike Carrier-Hitch Mount Four Bikes
Page 9 and 10:
Bike Carrier-Hitch Mount Two BikesB
Page 11 and 12:
Carrier Kit - Water SportsCarrier K
Page 13 and 14:
Luggage Carrier - Roof - Hard Style
Page 15 and 16:
Remote StartRemote StartFigure 1-31
Page 17 and 18:
Hands Free Kit Cellular Phone/Blue
Page 19 and 20:
Running BoardsRunning BoardsFigure
Page 21 and 22:
Off-Road Lamp Wiring KitOff-Road La
Page 23 and 24:
Group - 2Front Suspension & DriveIl
Page 25 and 26:
Suspension, Front and StrutFigure 2
Page 27 and 28:
Cradle,Front SuspensionCradle,Front
Page 29 and 30:
Housing, Axle, FrontHousing, Axle,
Page 31 and 32:
Differential, Front AxleDifferentia
Page 33 and 34:
Differential, Front AxleFigure 2-61
Page 35 and 36:
Skid Plate,Front AxleSkid Plate,Fro
Page 37 and 38:
Axle Assembly,Rear,Corporate 8.25 [
Page 39 and 40:
Axle,Rear,with Differential and Hou
Page 41 and 42:
Vent,Rear AxleVent,Rear AxleFigure
Page 43 and 44:
Parking Brake Lever and CableParkin
Page 45 and 46:
Group - 5Service BrakesIllustration
Page 47 and 48:
Brakes,Rear DiscBrakes,Rear DiscFig
Page 49 and 50:
Master Cylinder,BrakeMaster Cylinde
Page 51 and 52:
Lines and Hoses,FrontLines and Hose
Page 53 and 54:
Pedal,BrakePedal,BrakeFigure 5-610I
Page 55 and 56:
Clutch AssemblyClutch AssemblyFigur
Page 57 and 58:
Clutch Housing,[EN0]Clutch Housing,
Page 59 and 60:
Pedal,ClutchPedal,ClutchFigure 6-41
Page 61 and 62:
Radiator and Related Parts, 3.7L,4.
Page 63 and 64:
Radiator and Related Parts, 2.8L Di
Page 65 and 66:
Support Assy. - RadiatorSupport Ass
Page 67 and 68:
Charge Air CoolerCharge Air CoolerF
Page 69 and 70:
Water Pump and Related Parts 4.0LFi
Page 71 and 72:
Thermostat and Related Parts 2.8L D
Page 73 and 74:
Coolant Tank, Gas EngineCoolant Tan
Page 75 and 76:
Drive Pulleys, 3.7L EngineDrive Pul
Page 77 and 78:
Drive Pulleys, 2.8L Diesel EngineDr
Page 79 and 80:
Drive Belts and Pulleys 4.0L[EGS]Dr
Page 81 and 82:
Oil Cooler LinesOil Cooler LinesFig
Page 83 and 84:
Group - 8Electrical008-100Starters0
Page 85 and 86:
Starter [3.7L EK0]Starter [3.7L EK0
Page 87 and 88:
Starter [2.8L EN0]Starter [2.8L EN0
Page 89 and 90:
Alternator [3.7L EK0]Alternator [3.
Page 91 and 92:
Alternator and Related PartsAlterna
Page 93 and 94:
Power Distribution CenterPower Dist
Page 95 and 96:
Sensors, Engine (3.7L EK0]Sensors,
Page 97 and 98:
Sensors, Engine (2.8L EN0]Sensors,
Page 99 and 100:
Sensors, Oxygen [3.7L EK0]Sensors,
Page 101 and 102:
Sensor Exhaust Temperature [2.8L En
Page 103 and 104:
Sensor (Body)Sensor (Body)Figure 8-
Page 105 and 106:
Powertrain Control Module [2.8L Eng
Page 107 and 108:
Switches (Instrument Panel and Cons
Page 109 and 110:
Switches (Body)Switches (Body)Figur
Page 111 and 112:
Alarm SystemAlarm SystemFigure 8-91
Page 113 and 114:
Engine Block HeatersEngine Block He
Page 115 and 116:
Lamp, RearLamp, RearFigure 8-1110IT
Page 117 and 118:
BulbsBulbsFigure 8-1120ITEMPARTNUMB
Page 119 and 120:
Wiring, Engine [3.7L Engine]Wiring,
Page 121 and 122:
Ground StrapsGround StrapsFigure 8-
Page 123 and 124:
Wiring Instrument PanelWiring Instr
Page 125 and 126:
Wiring, Body & AccessoriesFigure 8-
Page 127 and 128:
Wiring SeatsWiring SeatsFigure 8-15
Page 129 and 130:
Air Bag Module and SensorsAir Bag M
Page 131 and 132:
Park Assist Detection SystemPark As
Page 133 and 134:
Spark plugs and coilsSpark plugs an
Page 135 and 136:
Group - 08AInstrument Panel and Rad
Page 137 and 138:
Instrument PanelFigure 08A-110ITEMP
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Page 141 and 142:
Page 143 and 144:
RadiosRadiosFigure 08A-305ITEMPARTN
Page 145 and 146:
Speakers DoorsSpeakers DoorsFigure
Page 147 and 148:
AntennaAntennaFigure 08A-320ITEMPAR
Page 149 and 150:
Console, OverheadConsole, OverheadF
Page 151 and 152:
Console, FloorFigure 08A-420ITEMPAR
Page 153 and 154:
Rear Entertainment SystemRear Enter
Page 155 and 156:
Engine Mounts 2.8L DieselEngine Mou
Page 157 and 158:
Engine Mounts 4.0L[EGS]Engine Mount
Page 159 and 160:
Transmission Support 2.8LFigure 9-1
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Transmisssion Support 4.0LFigure 9-
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Illustration TitleGroup - 3.7L Engi
Page 165 and 166:
Gasket Packages 3.7L [EKG]Gasket Pa
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Cylinder Head Covers And Mounting 3
Page 169 and 170:
Cylinder Heads And Mounting 3.7L [E
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Cylinder Block And Hardware 3.7L [E
Page 173 and 174:
Crankshaft, Pistons, Torque Coverte
Page 175 and 176:
Camshafts And Valvetrain 3.7L [EKG]
Page 177 and 178:
Timing Chain Cover And Mounting 3.7
Page 179 and 180:
Timing Chain Package And Guides 3.7
Page 181 and 182:
Engine Oiling 3.7L [EKG]Engine Oili
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Intake Manifold And Mounting 3.7L [
Page 185 and 186:
Crankcase Vetilation 3.7L [EKG]Cran
Page 187 and 188:
Illustration TitleGroup - 2.8L Engi
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Cylinder Head Cover 2.8L Diesel [EN
Page 191 and 192:
Cylinder Head 2.8L Diesel [ENS]Cyli
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Cylinder Block 2.8L Diesel [ENS]Cyl
Page 195 and 196: Crankshaft, Pistons, Bearings 2.8L
Page 197 and 198: Crankshaft, Pistons, Bearings 2.8L
Page 199 and 200: Camshafts And Valvetrain 2.8L Diese
Page 201 and 202: Timing System 2.8L Diesel [ENS]Timi
Page 203 and 204: Timing Covers 2.8L Diesel [ENS]Timi
Page 205 and 206: Balance Shafts 2.8L Diesel [ENS]Bal
Page 207 and 208: Engine Oil Pump 2.8L Diesel [ENS]Fi
Page 209 and 210: Engine Oil Pan And Oil Level Indica
Page 211 and 212: Engine Oil Cooler And Filter 2.8L D
Page 213 and 214: Intake Manifold 2.8L Diesel [ENS]In
Page 215 and 216: Exhaust Manifold And Turbocharger2.
Page 217 and 218: Exhaust Manifold And Turbocharger2.
Page 219 and 220: Group - 4Engine 4.0L V6 DOHC4.0-100
Page 221 and 222: Engine Assembly And Identication 4.
Page 223 and 224: Gasket Packages 4.0L [EGS]Figure 4-
Page 225 and 226: Cylinder Heads And Mounting 4.0L [E
Page 227 and 228: Cylinder Block And Hardware 4.0L [E
Page 229 and 230: Cylinder Block Heater 4.0L [EGS]Cyl
Page 231 and 232: Crankshaft, Pistons, Torque Convert
Page 233 and 234: Camshafts And Valvetrain 4.0L [EGS]
Page 235 and 236: Timing Belt And Covers 4.0L [EGS]Fi
Page 237 and 238: Engine Oiling Pump 4.0L [EGS]Figure
Page 239 and 240: Engine Oil Pan And Oil Level Indica
Page 241 and 242: Intake Manifold Upper Plenum And Mo
Page 243 and 244: Intake Manifold Lower And Mounting
Page 245: Exhaust Manifolds And Mounting 4.0L
Page 249 and 250: Exhaust System 3.7L [EK0] 4.0L [EGS
Page 251 and 252: Group - 13Frames and BumpersIllustr
Page 253 and 254: Bumper, FrontBumper, FrontFigure 13
Page 255 and 256: Bumper, RearBumper, RearFigure 13-3
Page 257 and 258: Tow Hooks - RearTow Hooks - RearFig
Page 259 and 260: Tank, Fuel, All EnginesTank, Fuel,
Page 261 and 262: Fuel Lines Front 3.7L EK0]Fuel Line
Page 263 and 264: Fuel Lines Chassis 2.8L [EN0]Fuel L
Page 265 and 266: Fuel Rail 3.7L [EKG] 4.0L [EGS]Fuel
Page 267 and 268: Fuel Injection System 2.8L [EN0]Fig
Page 269 and 270: Fuel Pump and Sending Unit, 3.7L [E
Page 271 and 272: Turbocharger 2.8L [EN0]Turbocharger
Page 273 and 274: Turbocharger 2.8L [EN0]Figure 14-62
Page 275 and 276: Air Cleaner, 2.8L [EN0]Air Cleaner,
Page 277 and 278: Group - 16Propeller Shafts and U-Jo
Page 279 and 280: Propeller Shaft,4 Wheel DrivePropel
Page 281 and 282: Suspension,Rear and ShockSuspension
Page 283 and 284: Stabilizer Bar and Track Bar,RearSt
Page 285 and 286: Group - 19SteeringIllustration Titl
Page 287 and 288: Steering WheelFigure 19-110ITEMPART
Page 289 and 290: Column, Steering RHDColumn, Steerin
Page 291 and 292: Gear Assembly,Steering,Rack & Pinio
Page 293 and 294: Pump,Power Steering 3.7L [EK0]Pump,
Page 295 and 296: Hoses and Reservoir, LHD 2.8L [ENS]
Page 297 and 298:
Hoses and Reservior,LHD 3.7L [EK0]H
Page 299 and 300:
Group - 42RLEAutomatic Transaxle 4
Page 301 and 302:
Assembly, TransmissionAssembly, Tra
Page 303 and 304:
Transmission Case & ExtensionFigure
Page 305 and 306:
Transmission ExtensionTransmission
Page 307 and 308:
Mounting, TransmissionMounting, Tra
Page 309 and 310:
Oil Fill TubeOil Fill TubeFigure 42
Page 311 and 312:
Oil Pump & Reaction ShaftOil Pump &
Page 313 and 314:
Clutch, Input ShaftClutch, Input Sh
Page 315 and 316:
Clutch, Input ShaftFigure 42RLE-410
Page 317 and 318:
Clutch, Input ShaftFigure 42RLE-410
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Gear TrainGear TrainFigure 42RLE-42
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Gear TrainFigure 42RLE-420ITEMPARTN
Page 323 and 324:
Page 325 and 326:
Page 327 and 328:
Valve BodyValve BodyFigure 42RLE-71
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Valve BodyFigure 42RLE-710ITEMPARTN
Page 331 and 332:
Parking SpragParking SpragFigure 42
Page 333 and 334:
Group - NAG1Automatic Transmission
Page 335 and 336:
Overhaul Seal & Gasket PackageOverh
Page 337 and 338:
Transmission Case & Related PartsFi
Page 339 and 340:
Page 341 and 342:
Page 343 and 344:
Transmission Oil Fill Tube & Transm
Page 345 and 346:
Transmission MountingTransmission M
Page 347 and 348:
Pump, OilPump, OilFigure NAG1-310IT
Page 349 and 350:
Multi-Disc Holding Clutch / [B1]Mul
Page 351 and 352:
Driving Clutch, Front Planetary / [
Page 353 and 354:
Driving Clutch, Front Planetary / [
Page 355 and 356:
Driving Clutch / [K2]Driving Clutch
Page 357 and 358:
Driving Clutch / [K2]Figure NAG1-44
Page 359 and 360:
Center & Rear Planetary Set - Outpu
Page 361 and 362:
Driving Clutch / [K2]Driving Clutch
Page 363 and 364:
Driving Clutch / [K2]Figure NAG1-46
Page 365 and 366:
Multiple Disc Brake & Parking Lock
Page 367 and 368:
Page 369 and 370:
Page 371 and 372:
Electronic / Hydraulic Control Unit
Page 373 and 374:
Gearshift ControlGearshift ControlF
Page 375 and 376:
Group - NSG370Manual Transmission 6
Page 377 and 378:
Front Case & Related PartsFront Cas
Page 379 and 380:
Rear Case & Related PartsRear Case
Page 381 and 382:
Rear Case & Related PartsFigure NSG
Page 383 and 384:
Input ShaftFigure NSG370-410ITEMPAR
Page 385 and 386:
Main ShaftFigure NSG370-420ITEMPART
Page 387 and 388:
CountershaftFigure NSG370-430ITEMPA
Page 389 and 390:
Fork & RailFork & RailFigure NSG370
Page 391 and 392:
Group - 143Transfer Case Model NVG1
Page 393 and 394:
Transfer Case Assembly And Identica
Page 395 and 396:
Case And Related Parts NVG 143 [DH4
Page 397 and 398:
Case And Related Parts NVG 143 [DH4
Page 399 and 400:
Gear Train NVG 143 [DH4]Figure 143-
Page 401 and 402:
Mode Shift Fork And Pads NVG 143 [D
Page 403 and 404:
Group - 140Transfer Case Model 140
Page 405 and 406:
Transfer Case Mounting And Venting
Page 407 and 408:
Case And Related Parts NVG 140 [DHZ
Page 409 and 410:
Gear Train NVG 140 [DHZ]Figure 140-
Page 411 and 412:
Group - 22Wheels, Covers and JacksI
Page 413 and 414:
Wheels and HardwareFigure 22-110ITE
Page 415 and 416:
Wheel CapsWheel CapsFigure 22-210IT
Page 417 and 418:
Spare TireSpare TireFigure 22-405IT
Page 419 and 420:
Group - 23DWiper/Lock Cylinder and
Page 421 and 422:
Windshield Wiper and WasherWindshie
Page 423 and 424:
Rear Wiper and WasherRear Wiper and
Page 425 and 426:
HEVAC UnitHEVAC UnitFigure 24-110IT
Page 427 and 428:
HEVAC UnitFigure 24-110ITEMPARTNUMB
Page 429 and 430:
Plumbing, Heater 3.7L, 4.0L EngineP
Page 431 and 432:
Plumbing, Air Conditioning 2.8L Die
Page 433 and 434:
Page 435 and 436:
Page 437 and 438:
Compressor, 2.8L Diesel, 3.7L, 4.0L
Page 439 and 440:
Air Distribution DuctsAir Distribut
Page 441 and 442:
EGR System GasEGR System GasFigure
Page 443 and 444:
EGR System DieselFigure 25-210ITEMP
Page 445 and 446:
Vacuum CanisterVacuum CanisterFigur
Page 447 and 448:
Group - DKADoors and Related PartsI
Page 449 and 450:
Door, Front, Glass and RegulatorDoo
Page 451 and 452:
Door, Front, Lock and ControlsFigur
Page 453 and 454:
Door, Rear, Glass and RegulatorDoor
Page 455 and 456:
Door, Rear, Lock and ControlsFigure
Page 457 and 458:
Mirrors, ExteriorFigure DKA-510ITEM
Page 459 and 460:
Door, RearDoor, RearFigure DKA-620I
Page 461 and 462:
NameplatesNameplatesFigure EKA-110I
Page 463 and 464:
Molding and Fender FlaresFigure EKA
Page 465 and 466:
Group - IKAInterior TrimIKA-100Head
Page 467 and 468:
Headliner and VisorsHeadliner and V
Page 469 and 470:
Headliner and VisorsFigure IKA-110I
Page 471 and 472:
Panels, Interior Trim,Front and Rea
Page 473 and 474:
Carpets and MatsCarpets and MatsFig
Page 475 and 476:
Cargo Load Floor-Sliding [With CW2]
Page 477 and 478:
Trim Panel, Rear DoorTrim Panel, Re
Page 479 and 480:
Front Seat, Cloth,Trim Code [A7]Fro
Page 481 and 482:
Front Seat, Cloth,Trim Code [A7]Fig
Page 483 and 484:
Front Seat Cloth Trim Code [C7]Figu
Page 485 and 486:
Front Seat Leather Trim Code [CL]Fr
Page 487 and 488:
Front Seat Leather Trim Code [CL]Fi
Page 489 and 490:
Front Seat Cloth Trim Code [G5]Fron
Page 491 and 492:
Front Seat Leather Trim Code [YL]Fr
Page 493 and 494:
Front Seat Leather Trim Code [YL]Fi
Page 495 and 496:
Rear Seat Trim Code [A7]Figure IKA-
Page 497 and 498:
Rear Seat Trim Code [A7]Figure IKA-
Page 499 and 500:
Rear Seat Trim Code [C7]Figure IKA-
Page 501 and 502:
Rear Seat Trim Code [C7]Figure IKA-
Page 503 and 504:
Rear Seat Trim Code [CL]Rear Seat T
Page 505 and 506:
Rear Seat Trim Code [CL]Figure IKA-
Page 507 and 508:
Rear Seat Trim Code [CL]Figure IKA-
Page 509 and 510:
Rear Seat Trim Code [T5]Rear Seat T
Page 511 and 512:
Rear Seat Trim Code [YL]Figure IKA-
Page 513 and 514:
Rear Seat HardwareRear Seat Hardwar
Page 515 and 516:
Rear Seat HardwareFigure IKA-670ITE
Page 517 and 518:
Page 519 and 520:
Page 521 and 522:
Page 523 and 524:
Seat Belts, FrontSeat Belts, FrontF
Page 525 and 526:
Seat Belts, RearSeat Belts, RearFig
Page 527 and 528:
Seat Belts, RearFigure IKA-720ITEMP
Page 529 and 530:
Risers,CablesFigure IKA-810ITEMPART
Page 531 and 532:
Risers,CablesFigure IKA-810ITEMPART
Page 533 and 534:
Shields, Left Hand Drive, Drivers S
Page 535 and 536:
Page 537 and 538:
Page 539 and 540:
Shields, Left Hand Drive, Passenger
Page 541 and 542:
Shields, Left Hand Drive, Passenger
Page 543 and 544:
Shields, Right Hand Drive, Drivers
Page 545 and 546:
Shields, Right Hand Drive, Drivers
Page 547 and 548:
Shields, Right Hand Drive,Passenger
Page 549 and 550:
Liftgate Trim PanelLiftgate Trim Pa
Page 551 and 552:
Illustration TitleGroup - SKA Body
Page 553 and 554:
Rear Floor PanRear Floor PanFigure
Page 555 and 556:
PlugsPlugsFigure SKA-310ITEMPARTNUM
Page 557 and 558:
Front FenderFigure SKA-410ITEMPARTN
Page 559 and 560:
Cowl and Dash PanelCowl and Dash Pa
Page 561 and 562:
Windshield, Quarter Window, Backlit
Page 563 and 564:
Panels, Rear QuarterPanels, Rear Qu
Page 565 and 566:
Fuel Filler Housing and DoorFuel Fi
Page 567 and 568:
SunroofSunroofFigure SKA-1210ITEMPA
Page 569 and 570:
Luggage RackLuggage RackFigure SKA-
Page 571 and 572:
Instrument Panel, Visors/TrimInstru
Page 573 and 574:
Door and PillarsDoor and PillarsFig
Page 575 and 576:
Fuel Door/FillerFuel Door/FillerFig
Page 577:
Rear CargoRear CargoFigure LBLS-520
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Dodge Nitro

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