Terminator ZP-L-XP - Thermon Manufacturing Company
Terminator ZP-L-XP - Thermon Manufacturing Company
Terminator ZP-L-XP - Thermon Manufacturing Company
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
Power Connection KitInstallation Instructions<strong>Terminator</strong> <strong>ZP</strong>-L-<strong>XP</strong>for use with RSX, TSX, VSX self-regulating heating cables<strong>Terminator</strong> <strong>ZP</strong>-S-<strong>XP</strong>for use with BSX, HTSX, KSX self-regulating, HPT power-limiting,and FP constant watt heating cablesFor Power Connection (1-3 Heating Cables), In-Line Splice Connection,T-Splice Connection, or End Termination (1-2 Heating Cables) Applications
Kit Contents 1Item QtyDescription1 1 Expediter AssemblySupport Cap w/ O-ringThreaded Grommet CompressorGrommetSupport Base w/ O-ring2 1 Junction Box Lid3 1 Junction Box Base w/ O-ring4 1 Terminal Blocks w/ DIN Rail(Refer to terminal specifications for maximum allowable wire size)5 1 Junction Box Lid Cord6 1 Nut7 1 Banding Guide8 1 Power Gland9 1 Blind Plug12310 2 Conductor Wire Pins (per cable)11 1 Braid Wire Pin (per cable)4 512 1 Power Connection Boot (per cable)13 1 Ground Sleeve (per cable)14 1 RTV Tube (per cable)15 1 Banding6 7 8 9Tools Required3 mm8 mm<strong>Terminator</strong>-LN-Tool(order separately)28 mm29 mm33 mmPETK power termination components (per cable) - order separatelyPETK-1: for RSX, TSX, VS<strong>XP</strong>ETK-2: for BSX, KSX, HTS<strong>XP</strong>ETK-3: for HPT10 1213 14Certifications/ApprovalsIP66 NEMA/Type 4X -60°C ≤ Ta ≤ +55°CListed Heat Tracing Cable System 137MOrdinary & Hazardous LocationsClass I, Division 2, Groups A, B, C & DClass II, Division 2, Groups F & G, Class IIIClass I, Zone 1, AEx e II T4-T6Ex e II T4-T60539 II 2 G & D Ex e II T4-T6 DEMKO 06ATEX062211911B-type banding - order separatelyB-4: for pipes up to 4”B-10: for pipes up to 10”B-21: for pipes up to 21” 15WarningsDue to the risk of electrical shock, arcing and fire caused byproduct damage or improper usage, installation or maintenance,a ground-fault protection device is required.Installation must comply with <strong>Thermon</strong> requirements (includingform PN 50207U for Ex systems) and be installed in accordancewith the regulations as per the norm EN IEC 60079-14 forhazardous areas (where applicable), or any other applicablenational and local codes.Component approvals and performance ratings are based on theuse of <strong>Thermon</strong> specified parts only.De-energize all power sources before opening enclosure.Keep ends of heating cable and kit components dry before andduring installation.Minimum bending radius of heating cable is 32 mm (except HPTis 57 mm and FP is 19 mm).
Installation Instructions 21.Locate bus connection (HPT and FP only) and cable as shown.Cut end of cable at angle to aid in piercing grommet. Leaveadditional cable for expansion loop. See page 4 for multiplecable installation tips.5.Mount expediter to pipe using pipe band. Do not band overcable.2.Insert cable into expediter. If mounted on bottom or side ofpipe, punch out weep hole.6.Cut off end of cable.3.Slide expediter toward pipe and route cable through supportbase entry.7.Terminate cable with appropriate PETK termination kit.Refer to PETK installation instructions.4.Insert banding guide into expediter and snap into place.8.Push excess cable back through expediter. Tighten capsecurely. Tape cable expansion loop to pipe.
Installation Instructions 39.Mount junction box base on expediter. Make sure to alignslots to properly orient junction box base. Tighten nut with<strong>Terminator</strong>-LN-Tool. If mounting horizontally, threadedgland holes must face downward.13.Complete system wiring. Terminal set screws shall betightened to a torque value of 1.4 Nm (12.4 lb-in). See page5 for wiring details.10.Install M25 power gland and M25 blind plug. For in-linesplice, T-splice, or end termination, install additional M25blind plug (order M25-B-EXE separately) instead of M25power gland.14.Install junction box lid and twist hand tight. Insert screwdriverinto ratchet slots located on side of junction box base.11.Install power cable (if necessary). The insulation on theconductors is to be stripped back in accordance with theterminal block manufacturer’s recommendations.15.Use screwdriver to ratchet on junction box lid. Lid will rotate30 degrees.12.Install quick mount terminal blocks and tighten screws (ifnecessary).16.Lid latch mechanism fully engaged. To remove lid, repeatsteps 14 and 15 but in the opposite direction.
Two Cable Layout Tips 4A1.Locate bus connection (HPT and FP only) and cable asshown. Cut end of cable at angle to aid in piercing grommet.Leave additional cable for expansion loop.B3.Mount expediter with three cables.Do not band over cable.Wiring DetailsInsert two cables into expediter.A2.Three Cable Layout TipsC1.Power Connection (1 to 3 Heating Cables)B1.Locate bus connection (HPT and FP only) and cable asshown. Cut end of cable at angle to aid in piercing grommet.Leave additional cable for expansion loop.C2.In-Line Splice and T-SpliceB2.Insert three cables into expediter.C3.End Termination (1 to 2 Heating Cables)Remove jumpers for 2 cable terminations.
European Headquarters<strong>Thermon</strong> Europe B.V.Boezemweg 25 • 2641 KG PijnackerPO Box 205 • 2640 AE Pijnacker • The NetherlandsPhone: +31-(0)15-36 15 370 • Facsimile: +31-(0)15-36 15 379Website: www.thermon.comCorporate Headquarters<strong>Thermon</strong> <strong>Manufacturing</strong> <strong>Company</strong>100 <strong>Thermon</strong> Drive • San Marcos, TX 78666 • U.S.A.Phone: +1-512-396-5801 • Facsimile: +1-512-396-3627For the <strong>Thermon</strong> office nearest you visit us at www.thermon.comTHERMON...The Heat Tracing Specialists ®Form I-431121-0807 Specifications and information are subject to change without notice.
Change language