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<strong>WATERPROOFING</strong>POLYCOATPRODUCTSA Division of American Polymers Corp.Distributed by: BEST MATERIALS LLCPh: 1-800-474-7570, 1-602-272-8128Email: sales@bestmaterials.comwww.bestmaterials.com
POLYCOATPRODUCTSA Division of American Polymers Corp.DISCLAIMER & PRODUCT USE RESTRICTIONS IN AREAS COVERED BYSOUTHERN CALIFORNIA AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)Because of VOC regulations made effective July 1, 2006, not all products manufactured byPolycoat Products are available for sale and use in the cities and areas covered by SCAQMDjurisdiction.The following replacement products have been specially formulated to meet the aboveVOC limits for SCAQMD areas:Polyprime 172SC in place of Polyprime 172Polyprime 2180SC in place of Polyprime 2180PC-220OF in place of PC-220PC-440SC in place of PC-440Polyglaze 100SC in place of Polyglaze 100 & 100CPolyglaze 400SC in place of Polyglaze 400 & 400CPolyglaze 400SC-FR in place of Polyglaze 400-FR & 400C-FRPolyglaze AL-50SC in place of Polyglaze AL-50Polyglaze AR-OF in place of Polyglaze ARPoly-I-Gard ® 246SC in place of Poly-I-Gard ® 246Polycoat-Staingard 6072SC in place of Polycoat-Staingard 6072Polycoat-Aquaseal ® 5000SC H in place of Polycoat-Aquaseal ® 5000H (250VOC)Polycoat-Aquaseal ® 5000V (100VOC) in place of Polycoat-Aquaseal ® 5000V (250VOC)The following products which do not meet the above VOC regulations for SCAQMD areasmay be substituted by the product indicated below. These substituted products meet theabove VOC limits for SCAQMD areas.PC-550 to be substituted with PC-260Polyprime U25 to be substituted with Polyprime U22Polycoat-Staingard 1110 No similar product available, use Polyglaze 100SC,Polyglaze AL-50SC or Polycoat-Staingard 6072SC14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.TABLE OF CONTENTS1: Pedestrian DeckingPolydeck ® QDPolydeck ® 100Polydeck ® 100SCPolydeck ® 150Polydeck ® 150SCPolydeck ® 160Polydeck ® 160SCPolydeck ® 160MRPolydeck ® 160MR-SCPolydeck ® 165Polydeck ® 355Polydeck ® 4002: Vehicular DeckingPoly-I-Gard ® 246Poly-I-Gard ® 246SFPoly-I-Gard ® 246OFPoly-I-Gard ® 295Poly-I-Gard ® 295OF3: Membrane WaterproofingPolycoat-PC-IM 129Polycoat-Aquaseal ®Polycoat-Aquaseal ® 100Polycoat-Aquaseal ® 5000Polycoat-Aquatight ®Polycoat-Aquaseal ® Resin4: Flooring and Floor RepairPolyseal CRPC-Crete ® 1505: Polyureas Technical DataPolyeuro ® 5502Polyeuro ® 75026: Caulking Technical DataPoly-Caulk ® 80Poly-Caulk ® PX27SLPoly-Caulk ® PX27GGPoly-Caulk ® JFPoly-Caulk ® HM7: Water Cut-Off Grouts Technical DataPC-Grout IIPC-Grout IV8: Primers Technical DataPolyprime 21Polyprime 172 / 172SCPolyprime 2180 / 2180SCPolyprime 3042Polyprime UPolyprime U22Polyprime U259: Basecoats Technical DataPC-220PC-220OFPC-235PC-440 / 440SCPC-440SFPC-260PC-280PC-550PC-85010: Topcoats Technical DataPolyglaze 100 / 100C / 100SCPolyglaze 400 / 400C / 400SCPolyglaze 400FR / 400C-FR / 400SC-FRPolyglaze AL-50 / AL-50SCPolyglaze ARPolyglaze AR-OFPoly-I-Gard ® 246 / 246SCPoly-I-Gard ® 246SFPoly-I-Gard ® 246OFPoly-I-Gard ® 295Poly-I-Gard ® 295OFPolycoat-Staingard 1110Polycoat-Staingard 1110CPolycoat-Staingard 6000Polycoat-Staingard 6072 / 6072SC11: Membrane Waterproofing Technical DataPolycoat PC-IM 129Polycoat-Aquaseal ®Polycoat-Aquaseal ® 100Polycoat-Aquaseal ® 5000/5000SC12: AccessoriesStraight Jacket TapePolyester TapeSuper Seal TapePC-50Polyglaze HardenerQuick-N-CurePoly-Ply Mat 3Poly-Protection Mat 413: Approvals and TestingICC-ES Report ESR-2785L.A. City Approval No. 25171Test Data: Polydeck ® 355Test Data: Polydeck ® 400Test Data: Poly-I-Gard ® 246Test Data: Poly-I-Gard ® 246SFDistributed by: BEST MATERIALS LLCPh: 1-800-474-7570, 1-602-272-8128 Fax: 1-602-272-8014Email: sales@bestmaterials.com www.bestmaterials.comCopyright March 2011 Polycoat Products
12345671234567POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polydeck ® 100 balcony/walking deck system is for lightservice and is a liquid applied, moisture cured, polyurethanewaterproof system. The system utilizes an epoxy primer, onecoat of an aromatic polyurethane basecoat, one intermediatecoat of an aromatic polyurethane with aggregate, and onealiphatic polyurethane topcoat. The Polydeck ® 100 balcony/walking deck system is a specialized application ofelastomeric waterproof coatings designed to expand andcontract with normal structural movements. The Polydeck ®100 balcony/walking deck system can be applied to protectsurfaces against spalling, freeze/thaw damage, andchemicals commonly encountered on these surfaces.Installed and maintained properly, the Polydeck ® 100 balcony/walking deck system will ensure years of service.FEATURES SeamlessElastomericRecoatableWaterproofMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USES (*With Light Foot Traffic)Balconies*Walkways*Patios*Sundecks*PRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Metal, concrete and existing plywood which hasbeen cleaned and sanded should be primed with Polyprime2180 at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in a 3 drymils (76 microns) thick membrane. *Note: For rough orporous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Metal should only be primed withPOLYDECK ® 10040 Dry Mils Balcony/WalkingDeck SystemSystem Data Sheet1234567POLYGLAZE 100 or AL-50(1 gal./100 sq. ft.)PC-220(p gal./100 sq. ft.)Broadcast with AggregatePC-220 (2 gal./100 sq. ft.)POLYPRIME 2180 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEPolyprime 2180. Allow Polyprime to become tack free beforeproceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-220 to the substrate at a rate of 2 gallons/100 sq. ft. (0.82 liters/m²). For best results, use a notchedtrowel or squeegee. A phenolic core roller may be used butextra care should be taken to prevent air bubbles. Spreadmixed PC-220 evenly over the entire deck resulting in a 23 ±2 dry mils (584 ± 51 microns) thick membrane. Allow PC-220to cure before proceeding to Phase 4. Recoats must be donewithin 24 hours of cure.Phase 4: Apply a second coat of PC-220 at a rate of p gallon/100 sq. ft. (0.31 liters/m²). Immediately broadcast washed,dry, rounded sand, 20 mesh (0.0331 in.; 0.841 mm), 6.5+Moh's minimum hardness, at a rate of 20 lbs/100 sq. ft. or asrequired to achieve a slip-resistant finish, into the wet secondcoat, covering it completely. This coat will result in a 8 ± 2 drymils (203 ± 51 microns) thick membrane, exclusive of aggregate.After allowing to cure, remove all loose aggregate.Recoats must be done within 24 hours of cure.Phase 5: Apply desired color of Polyglaze 100 or PolyglazeAL-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²).For best results, use a phenolic core roller. This coat willresult in an additional 11 ± 2 dry mils (279 ± 51 microns) thickmembrane.Optional Second Topcoat: A second coat of topcoat isrequired for a warranted system. Apply a second coat ofdesired color of Polyglaze 100 or Polyglaze AL-50 topcoat ata rate of p gallon/100 sq. ft. (0.31 liters/m²). For best results,use a phenolic core roller. This coat will result in an additional7 ± 2 dry mils (178 ± 51 microns) thick membrane.Distributed by: BEST MATERIALS LLCPh: 1-800-474-7570, 1-602-272-8128 Fax: 1-602-272-8014Email: sales@bestmaterials.com www.bestmaterials.comCopyright March 2011 Polycoat Products
OPTIONAL FAST CUREBasecoat: The addition of PC-50 will shorten cure time to 4 to8 hours for each coat. Recoats should occur 12 hours aftercure.Topcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 100 balcony/walkingdeck system will provide 40 dry mils (1016 dry microns),exclusive of aggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180 and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Basecoats: 1 gallon cans or 5 gallon pails.Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solventsand Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
topcoat at a rate of p gallon/100 sq. ft. (0.31 liters/m²). For bestresults use a phenolic core roller. This coat will result in anadditional 9 ± 2 dry mils (229 ± 51 microns) thick membrane.OPTIONAL FAST CUREBasecoat: The addition of PC-50 will shorten cure time to 4 to8 hours for each coat. Recoats should occur 12 hours aftercure.Topcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 100SC balcony/walking deck system will provide 50 dry mils (1270 drymicrons), exclusive of aggregate, of superior waterproofingprotection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180SC and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Basecoats: 1 gallon cans or 5 gallon pails.Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solventsand Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567890123456789012345678901234567890POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 15050 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONThe Polydeck ® 150 decking system is for everyday use and isa liquid applied, moisture cured, polyurethane waterproofsystem. The system utilizes an epoxy primer, one coat of anaromatic polyurethane basecoat, one intermediate coat of anaromatic polyurethane with aggregate, and one aliphaticpolyurethane topcoat. The Polydeck ® 150 decking system isa specialized application of elastomeric waterproof coatingsdesigned to expand and contract with normal structuralmovements. The Polydeck ® 150 decking system can beapplied to protect surfaces against spalling, freeze/thawdamage, and chemicals commonly encountered on thesesurfaces. Polydeck ® 150 is resistant to weathering. Installedand maintained properly, the Polydeck ® 150 decking systemwill ensure years of service.FEATURES SeamlessElastomericRecoatableWaterproofMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USESBalconiesWalkwaysPatiosRoof DecksOver Occupied SpacePRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Metal, concrete and existing plywood which hasbeen cleaned and sanded should be primed with Polyprime2180 at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in a 3 drymils (76 microns) thick membrane. *Note: For rough orporous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Metal should only be primed withPolyprime 2180.12345678901234567890POLYGLAZE 100 or AL-50(1 gal./100 sq. ft.)POLYGLAZE AR(p gal./100 sq. ft.)Broadcast with AggregatePC-220 (2p gal./100 sq. ft.)POLYPRIME 2180 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEAllow Polyprime to become tack free before proceeding toPhase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-220 to the substrate at a rate of 2p gallons/100 sq. ft. (1.12 liters/m²). For best results, use a notchedtrowel or squeegee. A phenolic core roller may be used butextra care should be taken to prevent air bubbles. Spreadmixed PC-220 evenly over the entire deck resulting in a 31 ±2 dry mils (787 ± 51 microns) thick membrane. Allow PC-220to cure before proceeding to Phase 4. Recoats must be donewithin 24 hours of cure.Phase 4: Apply Polyglaze AR at a rate of p gallon/100 sq. ft.(0.31 liters/m²). Immediately broadcast washed, dry, roundedsand, 20 mesh (0.0331 in.; 0.841 mm), 6.5+ Moh's minimumhardness, at a rate of 20 lbs/100 sq.ft. or as required toachieve a slip-resistant finish, into the wet second coat,covering it completely. This coat will result in an additional 9± 2 dry mils (229 ± 51 microns) thick membrane, exclusive ofaggregate. After allowing to cure, remove all loose aggregate.Phase 5: Apply desired color of Polyglaze 100 or PolyglazeAL-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²).For best results, use a phenolic core roller. This coat willresult in an additional 11 ± 2 dry mils (279 ± 51 microns) thickmembrane.OPTIONAL FAST CUREBasecoat: The addition of PC-50 will shorten cure time to 4 to8 hours for each coat. Recoats should occur 12 hours aftercure.Topcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 150 decking systemwill provide 50 dry mils (1270 dry microns), exclusive ofaggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180 and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Basecoats: 1 gallon cans or 5 gallon pails.Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solventsand Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567890123456789012345678901234567890POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 150SC54 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONPolydeck ® 150SC is designed for use in Southern Californiato be in compliance with air quality standards. The Polydeck ®150SC decking system is for everyday use and is a liquidapplied, moisture cured, polyurethane waterproof system.The system utilizes an epoxy primer, one coat of a solvent freearomatic polyurethane basecoat, one intermediate coat of asolvent free aromatic polyurethane with aggregate, and onealiphatic polyurethane topcoat. The Polydeck ® 150SC deckingsystem is a specialized application of elastomeric waterproofcoatings designed to expand and contract with normalstructural movements. The Polydeck ® 150SC decking systemcan be applied to protect surfaces against spalling, freeze/thaw damage, and chemicals commonly encountered onthese surfaces. Polydeck ® 150SC is resistant to weathering.Installed and maintained properly, the Polydeck ® 150SCdecking system will ensure years of service.FEATURES SeamlessElastomericRecoatableWaterproofMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESBalconiesPatiosOver Occupied SpaceWalkwaysRoof DecksPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Metal, concrete and existing plywood which hasbeen cleaned and sanded should be primed with Polyprime2180SC at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in a 3 drymils (76 microns) thick membrane. *Note: For rough orPC-220OF(24 gal./100 sq. ft.)POLYPRIME 2180SC (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)12345678901234567890POLYGLAZE 100SC or AL-50SC(1 gal./100 sq. ft.)POLYGLAZE AR-OF(p gal./100 sq. ft.)Broadcast with AggregatePROPERLY PREPARED SUBSTRATEporous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Metal should only be primed withPolyprime 2180SC. Allow Polyprime to become tack freebefore proceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-220OF to the substrate at a rate of24 gallons/100 sq. ft. (0.91 liters/m²). For best results, use anotched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread mixed PC-220OF evenly over the entire deck resultingin a 31 ± 2 dry mils (787 ± 51 microns) thick membrane. AllowPC-220OF to cure before proceeding to Phase 4. Recoatsmust be done within 24 hours of cure.Phase 4: Apply Polyglaze AR-OF at a rate of p gallon/100 sq.ft. (0.31 liters/m²). Immediately broadcast washed, dry,rounded sand, 20 mesh (0.0331 in.; 0.841 mm), 6.5+ Moh'sminimum hardness, at a rate of 20 lbs/100 sq.ft. or asrequired to achieve a slip-resistant finish, into the wet secondcoat, covering it completely. This coat will result in an additional11 ± 2 dry mils (279 ± 51 microns) thick membrane,exclusive of aggregate. After allowing to cure, remove allloose aggregate.Phase 5: Apply desired color of Polyglaze 100SC or PolyglazeAL-50SC topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). For best results, use a phenolic core roller. This coat willresult in an additional 12 ± 2 dry mils (305 ± 51 microns) thickmembrane.OPTIONAL FAST CUREBasecoat: The addition of PC-50 will shorten cure time to 4 to8 hours for each coat. Recoats should occur 12 hours aftercure.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Topcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 150SC deckingsystem will provide 54 dry mils (1371dry microns), exclusiveof aggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180SC and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Basecoats: 1 gallon cans or 5 gallon pails.Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solventsand Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567812345678POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 16055 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONThe Polydeck ® 160 decking system is a liquid applied, highperformance, polyurethane waterproof system. The systemutilizes an epoxy primer, one coat of a fast setting chemicallycured two component polyurethane elastomeric basecoat witha rubber aggregate that can be applied at any thickness onconcrete, plywood and metal surfaces, and one or two coats ofan aliphatic polyurethane topcoat. The Polydeck ® 160 deckingsystem is designed to expand and contract with normal structuralmovements. The Polydeck ® 160 decking system can be appliedto protect surfaces against spalling, freeze/thaw damage, andchemicals commonly encountered on these surfaces. It will notsoften in heat nor embrittle in cold. The system is designed foruse in a wide range of applications. Installed and maintainedproperly, the Polydeck ® 160 decking system will ensure yearsof service.FEATURESNon-GassingElastomericCan Be Applied at Any Thickness WaterproofGood Thermal StabilityRecoatable SeamlessFast CuringChemical ResistanceMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USESBalconiesRoof DecksWalkwaysPatiosOver Occupied SpacePRODUCT INSTRUCTIONSFor complete information associated with the application of allPolycoat Products decking systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products, surfacepreparation, job conditions, finishing details and othernecessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the general guidelinessection. Prime all joints, cracks, flashings with approvedprimers as specified below in Phase 2. Apply PC-260 over alljoints, cracks and flashing. Bridge joints, cracks, and flashingswith 4" Straight Jacket Tape pushing it into the PC-260 with atrowel. Using PC-260 as a caulking compound will shorten thecuring time appreciably over conventional polyurethane caulks.Over reinforcement tape, apply a stripe coat of PC-260 and taperit onto the adjacent surface. Allow the surface to cure for 1 to 2hours.Phase 2: Metal, concrete and existing plywood which has beencleaned and sanded should be primed with Polyprime 2180 ata rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Apply using a brushor phenolic core roller. This will result in a 3 dry mils (76microns) thick membrane. *Note: For rough or porous con-1234567812345678PIGMENTED POLYGLAZE 100 or AL-50(1 gal./100 sq. ft.) ORPOLYCOAT-STAINGARD 1110(p gal./100 sq.ft.)PC-260 (3 gal./100 sq. ft.)Broadcast with Rubber AggregatePOLYPRIME 2180 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEcrete, use Polyprime EBF-LV at an approximate rate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary on the porosity of thesubstrate. Metal should only be primed with Polyprime 2180.Allow Polyprime to become tack free before proceeding toPhase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-260 (see mixing instructions for PC-260) tothe substrate at a rate of 3 gallons/100 sq. ft. (1.22 liters/m²).Application will require more or less material depending onrequirements. Use a notched trowel or squeegee to spread PC-260 evenly over the entire deck resulting in a 46 ± 2 dry mils(1168 ± 51 microns) thick membrane, exclusive of aggregate.Phase 4: While PC-260 is still wet and starting to gel, broadcast16-30 white rubber granules into the PC-260 membrane (rubbergranules should sink only partially into the basecoat) at arate of 10 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish. The amount of rubber used will vary. When the PC-260is stiff enough to walk on without denting, remove all looseaggregate.Phase 5: Apply only pigmented Polyglaze 100 or Polyglaze Al-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²) orPolycoat-Staingard 1110 at a rate of p gallon/100 sq. ft. (.31liters/m²). For best results, use a phenolic core roller. Extra careshould be taken to prevent air bubbles. This coat will result inan additional 11 ± 2 dry mils (279 ± 51 microns) thick membrane.OPTIONAL SAND AGGREGATEIf a sand aggregate is to be used instead of rubber granules,Phase 3 and Phase 4 should be applied as follows:Phase 3: Apply PC-260 (see mixing instructions for PC-260) ata rate of 2 gallons/100 sq. ft. (0.82 liters/m²). Use a notchedtrowel or squeegee to spread PC-260 evenly over the entiredeck. Allow to dry before proceeding to Phase 4. This will resultin a 30 ± 1 dry mils (762 ± 25 microns) thick membrane.Phase 4: Apply a second coat of PC-260 (see mixing instructionsfor PC-260) over the first coat at a rate of 1 gallon/100 sq.ft. (0.41 liters/m²). Spread PC-260 evenly over the entire deck.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Immediately broadcast washed, dry, rounded sand, 20 mesh(0.0331 in.; 0.841 mm), 6.5+ Moh's minimum hardness, at arate of 20 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, cover completely. When the PC-260 is stiff enough to support weight without denting, removeall loose aggregate. This will result in a 15 ± 1 dry mils (381 ±25 microns) thick membrane, exclusive of aggregate. Proceedwith Phase 5 as above.SECOND TOPCOATA second topcoat is required for a warranted system. It is difficultto properly coat rubber granules with a single application oftopcoat. Apply desired color of pigmented Polyglaze 100 or AL-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²) orPolycoat-Staingard 1110 at a rate of p gallon/100 sq. ft. (.31liters/m²). This coat will result in an additional 11 ± 2 dry mils(279 ± 51 microns) thick membrane.OPTIONAL FAST CURETopcoat: The addition of Polyglaze Hardener to Polyglaze 100or Polyglaze AL-50 will shorten cure time to 6 to 8 hours for eachcoat. Recoats should occur 8-12 hours of when surfacebecomes tack-free.Polyglaze Hardener cannot be added to Polycoat-Staingard1110.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neat oradd sand/rubber granules from 0.5 to 1.5 by volume into mixedPC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 160 decking systemwill provide 55 dry mils (1397 dry microns), exclusive of aggregate,of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven days afterproduct application.PACKAGINGPolyprime 2180 and Polyprime EBF-LV: 2 gallon kits (One 1gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallonkits (One 5 gallon pail of Part-A and One 5 gallon pail of Part-B).PC-260 Basecoats: 1 gallon kits (One 1 gallon can net 0.8gallon of Part-A and One quart can net 0.2 gallon of Part-B) or5 gallon kits (One 5 gallon pail net 4 gallons of Part-A and One1 gallon can of Part-B).Polyglaze 100 or AL-50: 1 gallon cans or 5 gallon pails.Polycoat-Staingard 1110: 5 gallon kits (One 5 gallon pail net 2gallons of Part-A and One 5 gallon pail net 3 gallons of Part-B)or 1 gallon kits (One 1 gallon can net 0.44 gallon Part-A and One1 gallon can net 0.56 gallon Part-B).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabs withinsulation, slabs over unvented metal pan, suspended pooldecks, swimming pools, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that hand trowelingis not required), followed by a fine hair brooming, left free ofloose particles, and shall be without ridges, projections, voidsand concrete droppings that would be mechanically detrimentalto coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-on-gradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood, andare exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosity androughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped for properdrainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are not tosupervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvents,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
12345671234567POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 160QD55 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONThe Polydeck ® 160 decking system is a liquid applied, highperformance, polyurethane waterproof system. The systemutilizes an epoxy primer, one coat of a fast setting chemicallycured two component polyurethane elastomeric basecoat witha rubber aggregate that can be applied at any thickness onconcrete, plywood and metal surfaces, and one or two coats ofan aliphatic polyurethane topcoat. The Polydeck ® 160 deckingsystem is designed to expand and contract with normal structuralmovements. The Polydeck ® 160 decking system can be appliedto protect surfaces against spalling, freeze/thaw damage, andchemicals commonly encountered on these surfaces. It will notsoften in heat nor embrittle in cold. The system is designed foruse in a wide range of applications. Installed and maintainedproperly, the Polydeck ® 160 decking system will ensure yearsof service.FEATURESNon-GassingElastomericCan Be Applied at Any Thickness WaterproofGood Thermal StabilityRecoatable SeamlessFast CuringChemical ResistanceMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USESBalconiesWalkwaysOver Occupied SpaceRoof DecksPatiosPRODUCT INSTRUCTIONSFor complete information associated with the application of allPolycoat Products decking systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products, surfacepreparation, job conditions, finishing details and othernecessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the general guidelinessection. Prime all joints, cracks, flashings with approvedprimers as specified below in Phase 2. Apply PC-260 over alljoints, cracks and flashing. Bridge joints, cracks, and flashingswith 4" Straight Jacket Tape pushing it into the PC-260 with atrowel. Using PC-260 as a caulking compound will shorten thecuring time appreciably over conventional polyurethane caulks.Over reinforcement tape, apply a stripe coat of PC-260 and taperit onto the adjacent surface. Allow the surface to cure for 1 to 2hours.12345671234567PIGMENTED POLYGLAZE 100 or AL-50or POLYCOAT-STAINGARD 6072(1 gal./100 sq. ft.)ORPOLY-I-GARD ® 295(p gal./100 sq.ft.)PC-260 (3 gal./100 sq. ft.)Broadcast with Rubber AggregatePOLYPRIME 2180 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEPhase 2: Metal, concrete and existing plywood which has beencleaned and sanded should be primed with Polyprime 2180 ata rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Apply using a brushor phenolic core roller. This will result in a 3 dry mils (76microns) thick membrane. *Note: For rough or porous concrete,use Polyprime EBF-LV at an approximate rate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary on the porosity of thesubstrate. Metal should only be primed with Polyprime 2180.Allow Polyprime to become tack free before proceeding toPhase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-260 (see mixing instructions for PC-260) tothe substrate at a rate of 3 gallons/100 sq. ft. (1.22 liters/m²).Application will require more or less material depending onrequirements. Use a notched trowel or squeegee to spread PC-260 evenly over the entire deck resulting in a 46 ± 2 dry mils(1168 ± 51 microns) thick membrane, exclusive of aggregate.Phase 4: While PC-260 is still wet and starting to gel, broadcast16-30 white rubber granules into the PC-260 membrane (rubbergranules should sink only partially into the basecoat) at arate of 10 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish. The amount of rubber used will vary. When the PC-260is stiff enough to walk on without denting, remove all looseaggregate.Phase 5: Apply only pigmented Polyglaze 100 or Polyglaze Al-50 or Polycoat-Staingard 6072 topcoat at a rate of 1 gallon/100sq. ft. (0.41 liters/m²), or Poly-I-Gard ® 295 at a rate of p gallon/100 sq. ft. (.31 liters/m²). For best results, use a phenolic coreroller. Extra care should be taken to prevent air bubbles. Thiscoat will result in an additional 11 ± 2 dry mils (279 ± 51 microns)thick membrane.OPTIONAL SAND AGGREGATEIf a sand aggregate is to be used instead of rubber granules,Phase 3 and Phase 4 should be applied as follows:Phase 3: Apply PC-260 (see mixing instructions for PC-260) ata rate of 2 gallons/100 sq. ft. (0.82 liters/m²). Use a notchedtrowel or squeegee to spread PC-260 evenly over the entiredeck. Allow to dry before proceeding to Phase 4. This will resultin a 30 ± 1 dry mils (762 ± 25 microns) thick membrane.Phase 4: Apply a second coat of PC-260 (see mixing instructionsfor PC-260) over the first coat at a rate of 1 gallon/100 sq.ft. (0.41 liters/m²). Spread PC-260 evenly over the entire deck.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright © August 2011 Polycoat Products
Immediately broadcast washed, dry, rounded sand, 20 mesh(0.0331 in.; 0.841 mm), 6.5+ Moh's minimum hardness, at arate of 20 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, cover completely. When the PC-260 is stiff enough to support weight without denting, removeall loose aggregate. This will result in a 15 ± 1 dry mils (381 ±25 microns) thick membrane, exclusive of aggregate. Proceedwith Phase 5 as above.SECOND TOPCOATA second topcoat is required for a warranted system. It is difficultto properly coat rubber granules with a single application oftopcoat. Apply desired color of pigmented Polyglaze 100 or AL-50 or Polycoat-Staingard 6072 topcoat at a rate of 1 gallon/100sq. ft. (0.41 liters/m²), or Poly-I-Gard ® 295 at a rate of p gallon/100 sq. ft. (.31 liters/m²). For best results, use a phenolic coreroller. This coat will result in an additional 11 ± 2 dry mils (279± 51 microns) thick membrane.OPTIONAL FAST CURETopcoat: The addition of Polyglaze Hardener to Polyglaze 100or Polyglaze AL-50 will shorten cure time to 6 to 8 hours for eachcoat. Recoats should occur 8-12 hours of when surfacebecomes tack-free.Polyglaze Hardener cannot be added to Polycoat-Staingard6072 or Poly-I-Gard ® 295 .SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neat oradd sand/rubber granules from 0.5 to 1.5 by volume into mixedPC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 160 decking systemwill provide 55 dry mils (1397 dry microns), exclusive of aggregate,of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven days afterproduct application.PACKAGINGPolyprime 2180 and Polyprime EBF-LV: 2 gallon kits (One 1gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallonkits (One 5 gallon pail of Part-A and One 5 gallon pail of Part-B).PC-260 Basecoats: 1 gallon kits (One 1 gallon can net 0.8gallon of Part-A and One quart can net 0.2 gallon of Part-B) or5 gallon kits (One 5 gallon pail net 4 gallons of Part-A and One1 gallon can of Part-B).Polyglaze 100 or AL-50: 1 gallon cans or 5 gallon pails.Polycoat-Staingard 6072: 10 gallon kits (One 5 gallon pail ofPart-A and One 5 gallon pail of Part-B) or 2 gallon kits (One 1gallon can of Part-A and One 1 gallon can of Part-B).Poly-I-Gard ® 295: 4.4 gallon kits (One 5 gallon pail net 4 gallonsof Part-A and One 1/2 gallon jar net 0.4 gallons of Part-B).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabs withinsulation, slabs over unvented metal pan, suspended pooldecks, swimming pools, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that hand trowelingis not required), followed by a fine hair brooming, left free ofloose particles, and shall be without ridges, projections, voidsand concrete droppings that would be mechanically detrimentalto coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-on-gradedecks.The only accept able grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood, andare exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosity androughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped for properdrainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are not tosupervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvents,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current ublished p physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterpr oofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of theproduct of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied,including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expres sed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held y bothers. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the ht rigto conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, pplicator. aDISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a war ranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the oduct pr for his own intended use, application and job situation and user assumes all risk and liability resulting from his use the of product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer r oany third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the produc t. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing andsigned by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establ ishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Pro ducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright © August 2011 Polycoat Products
12345678123456781234567812345678POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 160SC58 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONPolydeck ® 160SC is designed for use in Southern California tobe in compliance with air quality standards. The Polydeck ®160SC decking system is a liquid applied, high performance,polyurethane waterproof system. The system utilizes an epoxyprimer, one coat of a fast setting chemically cured two componentpolyurethane elastomeric basecoat with a rubber aggregate,that can be applied at any thickness on concrete, plywood andmetal surfaces, and one or two coats of an aliphatic polyurethanetopcoat. This system is designed to expand and contract withnormal structural movements. The Polydeck ® 160SC deckingsystem can be applied to protect surfaces against spalling,freeze/thaw damage, and chemicals commonly encounteredon these surfaces. It will not soften in heat nor embrittle in cold.The system is designed for use in a wide range of applications.Installed and maintained properly, the Polydeck ® 160SC deckingsystem will ensure years of service.FEATURESNon-GassingElastomericCan Be Applied at Any Thickness WaterproofGood Thermal StabilityRecoatable SeamlessFast CuringChemical ResistanceMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESBalconiesRoof DecksWalkwaysPatiosOver Occupied SpacePRODUCT INSTRUCTIONSFor complete information associated with the application of allPolycoat Products decking systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products, surfacepreparation, job conditions, finishing details and othernecessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the general guidelinessection. Prime all joints, cracks, flashings with approvedprimers as specified below in Phase 2. Apply PC-260 over alljoints, cracks and flashing. Bridge joints, cracks, and flashingswith 4" Straight Jacket Tape pushing it into the PC-260 with atrowel. Using PC-260 as a caulking compound will shorten thecuring time appreciably over conventional polyurethane caulks.Over reinforcement tape, apply a stripe coat of PC-260 and taperit onto the adjacent surface. Allow the surface to cure for 1 to 2hours.Phase 2: Metal, concrete and existing plywood which has beencleaned and sanded should be primed with Polyprime 2180SCat a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Apply using abrush or phenolic core roller. This will result in a 3 dry mils (76microns) thick membrane. *Note: For rough or porous concrete,12345678POLYGLAZE 100SC or AL-50SC(1 gal./100 sq. ft.)PC-260(3 gal./100 sq. ft.)Broadcast with Rubber AggregatePOLYPRIME 2180SC (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEuse Polyprime EBF-LV at an approximate rate of 1 gallon/200sq. ft.(0.20 liters/m²); this rate may vary on the porosity of thesubstrate. Metal should only be primed with Polyprime 2180SC.Allow Polyprime to become tack free before proceeding toPhase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-260 (see mixing instructions for PC-260) tothe substrate at a rate of 3 gallons/100 sq. ft. (1.22 liters/m²).Application will require more or less material depending onrequirements. Use a notched trowel or squeegee to spread PC-260 evenly over the entire deck resulting in a 46 ± 2 dry mils(1168 ± 51 microns) thick membrane, exclusive of aggregate.Phase 4: While PC-260 is still wet and starting to gel, broadcast16-30 white rubber granules into the PC-260 membrane (rubbergranules should sink only partially into the basecoat) at arate of 10 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish. The amount of rubber used will vary. When the PC-260is stiff enough to walk on without denting, remove all looseaggregate.Phase 5: Apply only pigmented Polyglaze 100SC or AL-50SCtopcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). For bestresults, use a phenolic core roller. Extra care should be takento prevent air bubbles. This coat will result in an additional 12± 2 dry mils (305 ± 51 microns) thick membrane.OPTIONAL SAND AGGREGATEIf a sand aggregate is to be used instead of rubber granules,Phase 3 and Phase 4 should be applied as follows:Phase 3: Apply PC-260 (see mixing instructions for PC-260) ata rate of 2 gallons/100 sq. ft. (0.82 liters/m²). Use a notchedtrowel or squeegee to spread PC-260 evenly over the entiredeck. Allow to dry before proceeding to Phase 4. This will resultin a 30 ± 1 dry mils (762 ± 25 microns) thick membrane.Phase 4: Apply a second coat of PC-260 (see mixing instructionsfor PC-260) to the substrate at a rate of 1 gallon/100 sq.ft. (0.41 liters/m²). Spread PC-260 evenly over the entire deck.Immediately broadcast washed, dry, rounded sand, 20 mesh(0.0331 in.; 0.841 mm), 6.5+ Moh's minimum hardness, at arate of 20 lbs./100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely. When the14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
PC-260 is stiff enough to walk on without denting, remove allloose aggregate. This will result in a 15 ± 1 dry mils (381 ± 25microns) thick membrane, exclusive of aggregate. Proceedwith Phase 5 as above.SECOND TOPCOATA second topcoat is required for a warranted system. It is difficultto coat rubber granules with a single application of topcoat.Apply desired color of pigmented Polyglaze AL-50SC topcoat ata rate of 1 gallon/100 sq. ft. (0.41 liters/m²). This coat will resultin an additional 12 ± 2 dry mils (305 ± 51 microns) thickmembrane.OPTIONAL FAST CURETopcoat: The addition of Polyglaze Hardener will shorten curetime to 6 to 8 hours for each coat. Recoats should occur 8-12hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neat oradd sand/rubber granules from 0.5 to 1.5 by volume into mixedPC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 160SC decking systemwill provide 58 dry mils (1473 dry microns), exclusive ofaggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven days afterproduct application.PACKAGINGPolyprime 2180SC and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallonkits (One 5 gallon pail of Part-A and One 5 gallon pail of Part-B).PC-260 Basecoats: 1 gallon kits (One 1 gallon can net 0.8gallon of Part-A and One quart can net 0.2 gallon of Part-B) or5 gallon kits (One 5 gallon pail net 4 gallons of Part-A and One1 gallon can of Part-B).Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabs withinsulation, slabs over unvented metal pan, suspended pooldecks, swimming pools, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that hand trowelingis not required), followed by a fine hair brooming, left freeof loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanically detrimentalto coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-on-gradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood, andare exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosity androughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped for properdrainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are not tosupervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvents,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technicaldata and instructions are subject to change without notice. Contact your local Polycoat Products representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products,when properly installed by a state licensed waterproofing contractor according to Polycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allowwater migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturer which proves to be defective. There are noother warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. PolycoatProducts shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Productsshall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, no warranty or guarantee is being issued with respect to appearance, color, fading, chalking,staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physical movementof the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to anyrepairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said testsare not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of theproduct for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed hereinare the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability touse, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporateofficer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of the material and proper application procedures. Test performance resultswere obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567812345678POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polydeck ® 160MR decking system is a fluid applied, metalreinforced, polyurethane, waterproof decking system. Thesystem utilizes a primer, a sand slurry mixture over attachedMetal Lath, one coat of a fast setting chemically cured polyurethaneelastomeric basecoat with rubber aggregate, andone or two coats of an aliphatic polyurethane topcoat. ThePolydeck ® 160MR decking system protects surfaces againstspalling, freeze/thaw damage and chemicals commonly encounteredon these surfaces. It is an elastomeric systemdesigned to expand and contract with normal structuralmovements. Installed and maintained properly, Polydeck ®160MR decking system will ensure years of service.FEATURES SeamlessElastomericNon-GassingFast CuringRecoatableGood WeatherabilityMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USESWalkways/StairsBalconiesOver Occupied SpaceRoof DecksSun DecksPatiosPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Prime metal flashings with Polyprime 2180 at a rateof 1 gallon/300 sq. ft. (0.14 liters/m²). Apply using a brush orphenolic core roller. This will result in 3 dry mils (76 microns)of coating. Allow Polyprime to become tack free before proceedingto Phase 3.Phase 3: Fasten 1.75 gauge, hot dipped, galvanized metallath to deck.POLYDECK ® 160MRMetal Lath Reinforced60 Dry Mils Decking SystemSystem Data Sheet1234567812345678POLYGLAZE 100 or AL-50(1 gal./100 sq. ft.)PC-260 and Sand Slurry Mixture*(6 gal. of Mixture*/100 sq.ft.)Broadcast with Rubber AggregatePOLYPRIME 2180 on MetalFlashings (1 gal./300 sq. ft.)PROPERLY PREPARED SUBSTRATEApply sand slurry mixture* of One Part mixed PC-260 andOne Part Sand (see mixing instructions for PC-260; 1:1 ratioby volume, 1/20 grit sand) to substrate through metal lath toencapsulate metal lath at 6 gallons/100 sq.ft.(2.45liters/m²).*Mixture: Four gallons of PC-260 mixed with Four gallons ofdry sand, will yield approximately six gallons of Mixture for100 sq.ft.While PC-260 and sand mixture is still wet and starting to gel,broadcast 16-30 white rubber granules onto the PC-260membrane (rubber granules should sink only partially intothe basecoat) at a rate of 10 lbs./100 sq. ft. or as required toachieve a slip-resistant finish. The amount of rubber usedwill vary. When the PC-260 is stiff enough to walk on withoutdenting, remove all loose aggregate.Phase 4: Apply pigmented Polyglaze 100 or Polyglaze AL-50topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). Thiscoat will result in an additional 10 ± 2 dry mils (254 ± 51microns) thick coating.OPTIONAL RUBBER AGGREGATEIf a rubber aggregate is to be used instead of sand aggregate,Phase 3 and Phase 4 should be applied as follows:Phase 3:Fasten 1.75 gauge, hot dipped, galvanized metal lath to deck.Apply rubber slurry mixture* of One Part mixed PC-260 andOne Part rubber granules (see mixing instructions for PC-260; 1:1 ratio by volume) to substrate through metal lath toencapsulate metal lath at 6 gallons/100 sq.ft.(2.45liters/m²).*Mixture: Five gallons of PC-260 mixed with Five gallons ofrubber granules, will yield approximately six gallons of Mixturefor 100 sq.ft. Size and porosity of rubber will vary.While PC-260 and rubber slurry mixture is still wet andstarting to gel, broadcast 16-30 white rubber granules ontothe PC-260 membrane (rubber granules should sink only14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
partially into the basecoat) at a rate of 10 lbs./100 sq. ft. or asrequired to achieve a slip-resistant finish. The amount ofrubber used will vary. When the PC-260 is stiff enough to walkon without denting, remove all loose aggregate.SECOND TOPCOATA second topcoat is required for a warranted system. It isdifficult to coat rubber granules with a single application oftopcoat. Apply desired color of pigmented Polyglaze Polyglaze100 or Polyglaze AL-50 topcoat at a rate of 1 gallon/100 sq.ft. (0.41 liters/m²). This coat will result in an additional 11 ±2 dry mils (279 ± 51 microns) thick membrane.OPTIONAL FAST CURETopcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 160MR deckingsystem will provide 60 dry mils (1524 dry microns) of waterproofing,exclusive of sand slurry and aggregate.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180: 2 gallon kits (One 1 gallon can of Part-A andOne 1 gallon can of Part-B) or 10 gallon kits (One 5 gallon pailof Part-A and One 5 gallon pail of Part-B).PC-260 Basecoats: 1 gallon kits (One 1 gallon can net 0.8gallon of Part-A and One quart can net 0.2 gallon of Part-B) or5 gallon kits (One 5 gallon pail net 4 gallons of Part-A and One1 gallon can of Part-B).Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvents,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567123456712345671234567POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONPolydeck® EIGHT HOUR DECK is designed for a quick installation,one-day balcony/walking deck system. It is anexcellent system for re-hab, apartment complexes, and residentialapplications. Polydeck® EIGHT HOUR DECK canbe installed and ready for use within a day. It is a balcony/walking deck system for light service and is a liquid applied,two component, polyurea waterproof system. The system utilizesan epoxy primer, one coat of a polyurea basecoat, andone coat of an aliphatic polyurea topcoat with aggregate. ThePolydeck ® EIGHT HOUR DECK balcony/walking deck systemis a specialized application of elastomeric waterproofcoatings designed to expand and contract with normal structuralmovements. The Polydeck ® EIGHT HOUR DECK balcony/walkingdeck system can be applied to protect surfacesagainst spalling, freeze/thaw damage, and chemicals commonlyencountered on these surfaces. Installed and maintainedproperly, the Polydeck ® EIGHT HOUR DECK balcony/walking deck system will ensure years of service.FEATURESQuick InstallationUser Friendly SeamlessElastomericRecoatableWaterproofMeets California VOC and AQMD Requirements, IncludingSCAQMD Areas when Polyprime 2180SC is used in placeof Polyprime 2180.TYPICAL USES (*With Light Foot Traffic)Balconies*Walkways*Sundecks*Stalls*Mechanical Rooms*PRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Metal, concrete and existing plywood which hasPOLYDECK ® EIGHT HOUR DECK46 Dry Mils One-DayBalcony/Walking Deck SystemSystem Data SheetPOLY-I-GARD ® 295(1 gal./100 sq. ft.)Broadcast with Sandand BackrollPC-850(21 gal./100 sq. ft.)POLYPRIME 21, POLYPRIME 2180/2180SC or POLYPRIME EBF-LV(1 gal./300 sq. ft.)PROPERLY PREPARED SUBSTRATEbeen cleaned and sanded should be primed with Polyprime21, 2180 or EBF-LV at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Apply using a brush or phenolic core roller. This will resultin a 3 dry mils (76 microns) thick membrane. *Note: For roughor porous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Metal should only be primed withPolyprime 2180. Allow Polyprime to become tack free beforeproceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-850 to the substrate at a rate of 2 gallons/100 sq. ft. (0.82 liters/m²) using a plural component, lowpressure spray mixing equipment. This coat will result in anadditional 30 ± 2 dry mils (762 ± 51 microns) thick membrane.Phase 4: Within 30 minutes to 3 hours, depending ontemperature and humidity, when the coated surface is readyto walk with spike shoes for next coat, apply Poly-I-Gard ® 295topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). For bestresults, use a phenolic core roller.Immediately broadcast washed, dry, rounded sand, 16 or 20mesh (0.0331-0.0469 in.; 0.84-1.19 mm), 6.5+ Moh's minimumhardness, at a rate of 10 lbs/100 sq.ft, or as required toachieve a slip-resistant finish, into the wet Poly-I-Gard ® 295topcoat and backroll to lock in the aggregate.This coat will result in an additional 16 ± 2 dry mils (406 ± 51microns) thick membrane, exclusive of aggregate. After allowingto cure a minimum of 16 hours remove all looseaggregate, preferably by vacuum.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-260 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-260.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
FINISHED SYSTEMWhen applied as directed, the Polydeck ® EIGHT HOUR DECKbalcony/walking deck system will provide 46 dry mils (1168ry microns), exclusive of aggregate, of superior waterproofingprotection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallonsof Part-A & One 1 gallon can of Part-B) or 15 gallon kits (Two5 gallon pails of Part-A & One 5 gallon pail of Part-B).Polyprime 2180/2180SC and Polyprime EBF-LV: 2 gallonkits (One 1 gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallon kits (One 5 gallon pail of Part-A and One 5gallon pail of Part-B).PC-850: 10 gallon kits (One 5 gallon pail of Part-A & One 5gallon pail of Part-B) or 100 gallon kits (One 50 gallon drumof Part-A & One 50 gallon drum of Part-B).Poly-I-Gard ® 295: 4.4 gal kits (One 5 gallon pail, net 4 gallonsof Part-A & one 2 gallon jar, net 0.4 gallons of Part-B).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solventsand Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
123456789123456789123456789123456789POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 16560 Dry Mils Decking SystemSystem Data SheetSYSTEM DESCRIPTIONThe Polydeck ® 165 decking system is a waterproof liquidapplied polyurethane system. The system utilizes an epoxyprimer, one coat of a fast setting water catalyzed polyurethanebasecoat with a rubber aggregate that can be applied at anythickness, and one or two coats of an aliphatic polyurethanetopcoat. The Polydeck ® 165 decking system is designed toexpand and contract with normal structural movements. ThePolydeck ® 165 decking system can be applied to protectsurfaces against spalling, freeze/thaw damage, andchemicals commonly encountered on these surfaces.Polydeck ® 165 is resistant to weathering. It will not soften inheat nor embrittle in cold. The system is designed for use ina wide range of applications. Installed and maintainedproperly, the Polydeck ® 165 decking system will ensure yearsof service.FEATURESPC-550 can be applied at any thicknessNon-Gassing SeamlessElastomericChemical ResistanceWaterproofRecoatableFast CuringMeets California VOC and AQMD Requirements, ExcludingSCAQMD AreasTYPICAL USESBalconiesWalkwaysOver Occupied SpaceRoof DecksPatiosPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply apolyurethane caulking, or PC-550, over all joints, cracks andflashing. Bridge the joints, cracks, and flashings with 4" (10cm) Straight Jacket pushing it into the PC-550 with a trowel.Using PC-550 as a caulking compound will shorten thecuring time appreciably over conventional polyurethanecaulks. Over reinforcement tape, apply a stripe coat of PC-550and taper it onto the adjacent surface. Allow the surface tocure for 1 to 2 hours.Phase 2: Metal, concrete and existing plywood which hasbeen cleaned and sanded should be primed with Polyprime123456789123456789PIGMENTED POLYGLAZE100/100C or AL-50(1 gal./100 sq. ft.)PC-550(4 gal./100 sq. ft.)Broadcast with Rubber AggregatePOLYPRIME 2180 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATE2180 at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in a 3 drymils (76 microns) thick membrane. *Note: For rough orporous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Metal should only be primed withPolyprime 2180. Allow Polyprime to become tack free beforeproceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-550 (see mixing instructions for PC-550)to the substrate at a rate of 4 gallons/100 sq. ft. (1.63 liters/m²). Use a notched trowel or squeegee to spread PC-550evenly over the entire deck resulting in a 49 ± 2 dry mils (1245± 51 microns) thick membrane, exclusive of aggregate.Phase 4: While PC-550 is still wet and starting to gel,broadcast 14-30 white rubber granules into the PC-550membrane at a rate of 10 lbs./100 sq. ft. or as required toachieve a slip-resistant finish. The amount of rubber used willvary. When the PC-550 is stiff enough to walk on withoutdenting, remove all loose aggregate.Phase 5: Apply only pigmented Polyglaze 100 or PolyglazeAL-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²).For best results, use a phenolic core roller. Extra care shouldbe taken to prevent air bubbles. This coat will result in anadditional 11 ± 2 dry mils (279 ± 51 microns) thick membrane.OPTIONAL SAND AGGREGATEIf a sand aggregate is to be used instead of rubber granules,Phase 3 and Phase 4 should be applied as follows:Phase 3: Apply PC-550 (see mixing instructions for PC-550)at a rate of 3 gallons/100 sq. ft. (1.22 liters/m²). Use a notchedtrowel or squeegee to spread PC-550 evenly over the entiredeck resulting in a 36.75 ± 2 dry mils (933 ± 51 microns) thickmembrane.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Phase 4: Apply a second coat of PC-550 (see mixing instructionsfor PC-550) to the substrate at a rate of 1 gallon/100 sq.ft. (0.41 liters/m²). Spread PC-550 evenly over the entire deck.Immediately broadcast washed, dry, rounded sand, 20 mesh(0.0331 in.; 0.841 mm), 6.5+ Moh's minimum hardness, at arate of 20 lbs/100 sq. ft. or as required to achieve a slipresistantfinish, into the wet second coat, covering it completely.When the PC-550 is stiff enough to walk on without denting,remove all loose aggregate. This will result in a 12 ± 2 dry mils(305 ± 51 microns) thick membrane, exclusive of aggregate.Proceed with Phase 5 as above.SECOND TOPCOATA second topcoat is required for a warranted system. It isdifficult to coat rubber granules with a single application oftopcoat. Apply desired color of pigmented Polyglaze 100 orPolyglaze AL-50 topcoat at a rate of 1 gallon/100 sq. ft. (0.41liters/m²). This coat will result in an additional 11 ± 2 dry mils(279 ± 51 microns) thick membrane.OPTIONAL FAST CURETopcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.SLOPING, CONCRETE REPAIR, CRACK FILLINGFor sloping, concrete repair or to fill cracks, use PC-550 neator add sand/rubber granules from 0.5 to 1.5 by volume intomixed PC-550.FINISHED SYSTEMWhen applied as directed above, the Polydeck ® 165 deckingsystem will provide 60 dry mils (1524 dry microns), exclusiveof aggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180 and Polyprime EBF-LV: 2 gallon kits (One 1gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Basecoats: 1 gallon cans or 5 gallon pails.Topcoats: 1 gallon cans or 5 gallon pails.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standardsEquipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvents,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
123456789123456789123456789123456789POLYCOATPRODUCTSA Division of American Polymers Corp.POLYDECK ® 35550 Dry Mils, ICC-ES Evaluated,Class B Fire Rating on b" / 19 /32" PlywoodSystem Data SheetSYSTEM DESCRIPTIONThe Polydeck ® 355 decking system has a class B Fire Ratingon b" or 19 /32" plywood and is an elastomeric, liquid applied,moisture cured, polyurethane waterproof system. The systemutilizes an epoxy or polyurethane primer, two coats of anaromatic polyurethane basecoat and two coats of an aliphaticpolyurethane topcoat. The Polydeck ® 355 decking systemprotects surfaces against spalling, freeze/thaw damage andchemicals commonly encountered on these surfaces. It is anelastomeric system designed to expand and contract withnormal structural movements. The Polydeck ® 355 deckingsystem is a proven fire rated/ waterproofing system for use ina wide range of applications. Installed and maintained properly,the Polydeck ® 355 decking system will ensure years of service.APPROVALS, CODES & TESTINGClass B Fire Rating on b" or 19 /32" Plywood, UBC Standard32-7, ASTM E-108, UL 790, NFPA 256ICC-ES Report ESR-2785Class A Fire Rating on ConcreteLos Angeles City General Approval Report #RR25171One-Hour Fire Resistive Construction, UBC Standard No.710, 1997Meets the Criteria of ASTM C-957Polydeck ® 355 conforms to CCMC exposed cold-appliedElastomeric Roofing Membrane that can withstand exposureto pedestrian traffic in compliance with intent of the NationalBuilding Code of Canada 1995.FEATURES SeamlessElastomericChemical Resistance WaterproofRecoatableMeets California VOC and AQMD Requirements, whenPolyglaze 400C is used in place of Polyglaze 400.Meets Southern California VOC and SCAQMD Requirements,when Polyprime 2180SC is used in place of Polyprime 2180,PC-440SC in place of PC-440, and Polyglaze 400SC in placeof Polyglaze 400.TYPICAL USESWalkways / StairsBalconiesOver Occupied SpaceSun DecksPatiosRoof DecksPRODUCT INSTRUCTIONSFor complete information associated with the application of allPolycoat Products decking systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products, surfacepreparation, job conditions, finishing details and othernecessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the general informationsection. Prime all joints, cracks, flashings with approvedPC-440 / PC-440SC / PC-440SF(1 gal./100 sq. ft.)Broadcast with AggregatePC-440 / PC-440SC / PC-440SF(2 gal./100 sq. ft.)POLYPRIME 2180 / 2180SC(1 gal./300sq.ft.)123456789123456789POLYGLAZE 400 / 400C / 400SC(p gal./100 sq. ft.)POLYGLAZE 400 / 400C / 400SC(p gal./100 sq. ft.)PROPERLY PREPARED SUBSTRATEprimers as specified below in Phase 2. Apply a two-part pasteconsisting of PC-440/PC-440SC/PC-440SF and PC-50 over alljoints, cracks and flashing. Mixing ratio is 2 pint of PC-50 to 1gallon of PC-440/PC-440SC/PC-440SF (0.24 liters to 3.78liters) or 1 quart PC-50 to 5 gallons of PC-440/PC-440SC/PC-440SF (0.9 liters to 18.9 liters). Do not mix more material thancan be used in 20 minutes. Bridge the joints, cracks, andflashings with 4" (10.2 cm) Straight Jacket Tape, pushing it intothe paste with a trowel. Over Straight Jacket Tape, apply a stripecoat of the PC-440/PC-440SC/PC-440SF and PC-50 mixtureand taper it onto the adjacent surface. Allow the surface to curefor 6 to 8 hours.Phase 2: Metal, concrete and existing plywood which has beencleaned and sanded should be primed with Polyprime 2180/2180SC at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in aminimum 3 dry mils (76 microns) thick membrane. AllowPolyprime to become tack free before proceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-440/PC-440SC/PC-440SF to substrate at arate of 2 gallons/100 sq. ft. (0.82 liters/m²). For best results, usea notched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread mixed PC-440/PC-440SC/PC-440SF evenly over theentire deck resulting in a minimum of 22 ± 2 dry mils (559 ± 51microns) thick membrane. Allow PC-440/PC-440SC/PC-440SFto cure before proceeding to phase 4.Phase 4: Apply a second coat of PC-440/PC-440SC/PC-440SFat a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). Immediatelybroadcast washed, dry, rounded sand, 20 mesh (0.0331 in.;0.841 mm), 6.5+ Moh's minimum hardness at a rate of 100 lbs./14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
100 sq. ft. (4.88 kgs/m²), into the wet second coat, covering itcompletely. This coat will result in an additional minimum 11 ± 2dry mils (279 ± 51 microns) thick membrane, exclusive of aggregate.After this coat has cured, remove all loose aggregate.Phase 5: Apply desired color of Polyglaze 400/400C/400SCtopcoat at a rate of p gallon/100 sq. ft. (0.31 liters/m²). For bestresults, use a sprayer. This coat will result in an additionalminimum 8 ± 2 dry mils (203 ± 51 microns) thick membrane. Allowthis coat to cure before proceeding to Phase 6.Phase 6: Apply a second coat of Polyglaze 400/400C/400SCtopcoat at a rate of ¾ gallon/100 sq. ft. (0.31 liters/m²). This coatwill result in an additional minimum 8 ± 2 dry mils (203 ± 51microns) thick membrane. At 75°F (24°C) and 50% relativehumidity, allow 72 hours of cure time before permitting heavytraffic on the finished system.OPTIONAL FAST CUREFirst Basecoat: The addition of PC-50 will shorten cure time to 4to 8 hours for each coat. Recoats should occur 12 hours after cure.PC-50 should not be used in the second basecoat, as the sandwill not adhere properly.Topcoat: The addition of Polyglaze Hardener will shorten curetime to 6 to 8 hours for each coat. Recoats should occur 8-12hours of when surface becomes tack-free.FINISHED SYSTEMWhen applied as directed above, the Polydeck ® 355 deckingsystem will provide minimum 52 dry mils (1320 dry microns),exclusive of aggregate, of superior waterproofing protection, andthe assurance of a Class B fire rating over b" or 19 /32” plywood ora Class A fire rating on concrete.Requires a continuous coating application to minimize lines and/or streaking.Any optional adhesion test is to be performed seven days afterproduct application.PACKAGINGPolyprime 2180/2180SC: 2 gallon kits (One 1 gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallon kits (One 5 gallonpail of Part-A and One 5 gallon pail of Part-B).PC-440/PC-440SC/PC-440SF: 1 gallon cans or 5 gallon pails.Polyglaze 400//400C/400SC: 1 gallon cans or 5 gallon pails.Primers, Basecoats and Topcoats have a shelf life of 1 year fromdate of manufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSThe following conditions must not be coated with Polycoat Productsdeck coating systems or products: on below grade slabs,split slabs with buried membrane, sandwich slabs with insulation,slabs over unvented metal pan, suspended pool decks,swimming pools, magnesite, lightweight concrete, asphalt surfacesand asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that hand trowelingis not required), followed by a fine hair brooming, left free ofloose particles, and shall be without ridges, projections, voidsand concrete droppings that would be mechanically detrimentalto coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjected torising water tables or hydrostatic pressure on slab-on-gradedecks.The only acceptable grade of plywood is APA rated exterior gradeor better.The appearance and physical characteristics of the plywood andgrade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dew point.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intended tobe minimum coverage rates on clean, smooth plywood, and areexclusive of additional amounts needed to fill potholes, spallings,scalling, rough and irregular surfaces. Porosity and roughnessof the substrate, aggregate size, and product temperature willaffect coverage rates. Material mil thickness rates are calculatedon theoretical coverage for a smooth substrate and do not accountfor the actual texture or substrate conditions in the field or at thetime of application. Sample mockups on the projects arerecommended to determine the exact coverage rates necessaryto waterproof the deck to acceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under local regulations,immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped for properdrainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purpose ofmaking technical recommendations only and are not to superviseor provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvent, EpoxyResin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructionsare subject to change without notice. Contact your local Polycoat Products representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, whenproperly installed by a state licensed waterproofing contractor according to Polycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow watermigration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturer which proves to be defective. There are no other warrantiesby Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall notbe liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsiblefor use of this product in a manner to infringe on any patent held by others. In addition, no warranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling,normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physical movement of the substrate or structural defectsare also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, orapplicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said testsare not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the productfor his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the onlyones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product.Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer.Technical and application information is provided for the purpose of establishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlledenvironment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
14722 Spring Avenue ◗Santa Fe Springs, CA 90670-5108 USA ◗ Tel: 562/802-8834 ◗ Fax: 562/921-7363 ◗ www.polycoatusa.com ◗ Copyright © March 2011 Polycoat Products
14722 Spring Avenue ◗Santa Fe Springs, CA 90670-5108 USA ◗ Tel: 562/802-8834 ◗ Fax: 562/921-7363 ◗ www.polycoatusa.com ◗ Copyright © March 2011 Polycoat Products
123456789123456789123456789123456789POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polydeck ® 400 decking system has a class A Fire Rating onp" or 21 /32" plywood and is a polyurethane, liquid applied,moisture cured waterproof system. The system utilizes anepoxy primer, two coats of an aromatic polyurethane basecoatand two coats of an aliphatic polyurethane topcoat. ThePolydeck ® 400 decking system can be applied to protect surfacesagainst spalling, freeze/thaw damage, and chemicals commonlyencountered on these surfaces. It is an elastomeric systemdesigned to expand and contract with normal structuralmovements. It will not soften in heat nor embrittle in cold.Polydeck ® 400 is a proven fire rated/ waterproofing system foruse on a wide range of applications. Installed and maintainedproperly, the decking system will ensure years of service.APPROVALS, CODES & TESTINGClass A Fire Rating on p" or 21 /32" Plywood, UBC Standard32-7, ASTM E-108, UL 790, NFPA 256ICC-ES Report ESR-2785Los Angeles City General Approval Report #RR25171One-Hour Fire Resistive Construction,UBC Standard No.7-1FEATURES SeamlessElastomericChemical Resistance WaterproofRecoatableMeets California VOC and AQMD Requirements, whenPolyglaze 400C-FR is used in place of Polyglaze 400FR andPolyglaze 400C in place of Polyglaze 400.Meets Southern California VOC and SCAQMD Requirements,when Polyprime 2180SC is used in place of Polyprime 2180,PC-440SC in place of PC-440, Polyglaze 400SC-FR in placeof Polyglaze 400FR, and Polyglaze 400SC in place of Polyglaze400.TYPICAL USESWalkways / StairsBalconiesOver Occupied SpaceSun DecksPatiosRoof DecksPRODUCT INSTRUCTIONSFor complete information associated with the application of allPolycoat Products decking systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products, surfacepreparation, job conditions, finishing details and othernecessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the general informationsection. Prime all joints, cracks, flashings with approvedprimers as specified below in Phase 2. Apply a two-part pasteconsisting of PC-440/PC-440SC/PC-440SF and PC-50 over alljoints, cracks and flashing. Mixing ratio is 2 pint of PC-50 to 1gallon of PC-440/PC-440SC/PC-440SF (0.24 liters per 3.78liters) or 1 quart PC-50 to 5 gallons of PC-440/PC-440SC/PC-POLYDECK ® 40070 Dry Mils, ICC-ES Evaluated,Class A Fire Rating on p" / 21 /32" PlywoodPedestrian DeckSystem Data SheetPC-440/PC440SC/PC-440SF(12 gal./100 sq. ft.)Broadcast with AggregatePC-440/PC-440SC/PC-440SF(3 gal./100 sq. ft.)POLYPRIME 2180/2180SC(1 gal./300sq.ft.)123456789POLYGLAZE 400/400C/400SC(p gal./100 sq. ft.)POLYGLAZE 400FR/400C-FR/ 400SC-FR(14 gal./100 sq. ft.)PROPERLY PREPARED SUBSTRATE440SF (0.9 liters per 18.9 liters). Do not mix more material thancan be used in 20 minutes. Bridge the joints, cracks, andflashings with 4" (10.2 cm) Straight Jacket Tape, pushing it intothe paste with a trowel. Over Straight Jacket Tape, apply a stripecoat of the PC-440/PC-440SC/PC-440SF and PC-50 mixtureand taper it onto the adjacent surface. Allow the surface to curefor 6 to 8 hours.Phase 2: Metal, concrete and existing plywood which has beencleaned and sanded should be primed with Polyprime 2180/2180SC at a rate of 1 gallon/300 sq. ft. (0.14 liters/m²). Applyusing a brush or phenolic core roller. This will result in aminimum 3 dry mils (76 microns) thick membrane. AllowPolyprime to become tack free before proceeding to Phase 3.Substrates other than new plywood are to be primed.Phase 3: Apply PC-440/PC-440SC/PC-440SF to substrate at arate of 3 gallons/100 sq. ft. (1.2 liters/m²). For best results, usea notched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread PC-440/PC-440SC/PC-440SF evenly over the entiredeck resulting in a minimum 33 ± 2 dry mils (838 ± 51 microns)thick membrane. Allow PC-440/PC-440SC/PC-440SF to curebefore proceeding to Phase 4.Phase 4: Apply a second coat of PC-440/PC-440SC/PC-440SFat a rate of 12 gallons/100 sq. ft. (0.61 liters/m²) Immediatelybroadcast washed, dry, rounded sand, 20 mesh (0.0331 in.;0.841 mm), 6.5+ Moh's minimum hardness at a rate of 100 lbs/100 sq. ft. into the wet second coat, covering it completely. Thiscoat will result in an additional minimum 16 ± 2 dry mils (406± 51 microns) thick membrane, exclusive of aggregate. Allowto cure before removing all loose aggregate.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Phase 5: Apply desired color of Polyglaze 400FR/400C-FR/400SC-FR topcoat mixture at a rate of 14 gallons/100 sq.ft.(0.51 liters/m²). Mixing ratio is 1 part Polyglaze 400FR/400C-FR/400SC-FR Part-1 Powder to 5 parts 400FR/400C-FR/400SC-FR Part-2 Liquid. For best results use a phenolic coreroller. This coat will result in an additional minimum 13 ± 2dry mils (330 ± 51 microns) thick coating. Allow to cure beforeproceeding to Phase 6.Phase 6: Apply desired color of Polyglaze 400/400C/400SCtopcoat at a rate of p gallon/100 sq. ft. (0.31 liters/m²). Thiscoat will result in an additional 8 ± 2 dry mils (203 ± 51microns) thick membrane. At 75°F (24°C) and 50% relativehumidity, allow 72 hours of cure time before permitting heavytraffic on the finished system.OPTIONAL FAST CUREFirst Basecoat: The addition of PC-50 will shorten cure timeto 4 to 8 hours for each coat. Recoats should occur 12 hoursafter cure. PC-50 should not be used in the second basecoat,as the sand will not adhere properly.Topcoat: The addition of Polyglaze Hardener will shortencure time to 6 to 8 hours for each coat. Recoats should occur8-12 hours of when surface becomes tack-free.FINISHED SYSTEMWhen applied as directed, the Polydeck ® 400 decking systemwill provide 73 ± 5 dry mils (1854 ± 127 dry microns), exclusiveof aggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 2180/2180SC: 2 gallon kits (One 1 gallon can ofPart-A and One 1 gallon can of Part-B) or 10 gallon kits (One5 gallon pail of Part-A and One 5 gallon pail of Part-B).PC-440/PC-440SC/PC-440SF: 1 gallon cans or 5 gallonpails.Polyglaze 400FR//400C-FR/400SC-FR: 6 gallon kit (One 6gallon pail containing 1 gallon bag of Polyglaze 400FR Part-1 Powder and One 5 gallon pail containing 5 gallons ofPolyglaze 400FR/400SC-FR Part-2 Liquid).Polyglaze 400//400C/400SC: 1 gallon cans or 5 gallon pails.Primers, Basecoats and Topcoats have a shelf life of 1 yearfrom date of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F(15-35°C).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvent,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
14722 Spring Avenue ◗Santa Fe Springs, CA 90670-5108 USA ◗ Tel: 562/802-8834 ◗ Fax: 562/921-7363 ◗ www.polycoatusa.com ◗ Copyright © March 2011 Polycoat Products
14722 Spring Avenue ◗Santa Fe Springs, CA 90670-5108 USA ◗ Tel: 562/802-8834 ◗ Fax: 562/921-7363 ◗ www.polycoatusa.com ◗ Copyright © March 2011 Polycoat Products
12345678123456781234567812345678POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Poly-I-Gard ® 246 vehicular deck system is a liquid applied,high solids, moisture cured waterproof system. Thesystem utilizes an epoxy primer and one easy to use hightensile, aromatic polyurethane to complete the system. ThePoly-I-Gard ® 246 vehicular deck system is a user-friendlyapplication that is specifically designed to be tough anddurable enough to withstand vehicular traffic. It is an elastomericsystem designed to expand and contract with normalstructural movements. The three coat application saves timeand labor. Poly-I-Gard ® 246 vehicular deck system can beapplied to protect surfaces against spalling, freeze/thawdamage, and chemicals commonly encountered on vehiculartraffic decks. It will not soften in heat nor embrittle in cold.Installed and maintained properly, the Poly-I-Gard ® 246 vehiculardeck system will ensure years service.APPROVALS, CODES & TESTINGClass A Fire Rating on Concrete, UBC Standard 32-7,ASTM E-108, UL 790, NFPA 256ICC-ES Report ESR-2785Los Angeles City General Approval Report #RR25171Meets the Criteria of ASTM C-957Meets the Criteria of ASTM C-1028 Co-efficient of FrictionFEATURES SeamlessElastomericChemical ResistanceWaterproofRecoatableMeets California VOC and AQMD Requirements, IncludingSCAQMD Areas when Polyprime 2180SC is used in placeof Polyprime 2180 and Poly-I-Gard ® 246SC in place of Poly-I-Gard ® 246.TYPICAL USESVehicular DecksOver Occupied SpaceConcrete Roofs and DecksWalkways and StairsBalconiesHelicopter PadsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalinformation section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply a twopartpaste consisting of PC-440/PC-440SC and PC-50 overall joints, cracks and flashing. Mixing ratio is 2 pint of PC-50POLY-I-GARD ® 24640 Dry Mils, ICC-ES Evaluated,Vehicular DeckSystem Data Sheet12345678POLY-I-GARD ® 246/246SC(14 gal./100 sq. ft.)POLY-I-GARD ® 246/246SC(1 gal./100 sq. ft.) w/ AggregateRamps, Turn Radii & Heavy Traffic AreasPOLY-I-GARD ® 246/246SC (1 gal./100POLY-I-GARD ® 246/246SC(14 gal./100 sq. ft.)POLYPRIME 2180/2180SC(1 gal./300 sq. ft.)PROPERLY PREPARED SUBSTRATEto 1 gallon of PC-440/PC-440SC (0.24 liters per 3.78 liters)or 1 quart PC-50 to 5 gallons of PC-440/PC-440SC (0.9 litersper 18.9 liters). Do not mix more material than can be usedin 20 minutes. Bridge the joints, cracks, and flashings with 4"(10.2 cm) Straight Jacket Tape, pushing it into the paste witha trowel. Over Straight Jacket Tape, apply a stripe coat of thePC-440/PC-440SC and PC-50 mixture and taper it onto theadjacent surface. Allow the surface to cure for 6 to 8 hours.Phase 2: Concrete and metal should be primed with Polyprime2180 at a rate of 1 gallon (mixture of Part-A & Part-B)/300 sq.ft. (0.14 liters/m²). Apply using a brush or phenolic core roller.This will result in a 3 dry mils (76 microns) thick membrane.Allow Polyprime 2180 to become tack free before proceedingto Phase 3.Phase 3: Apply Poly-I-Gard ® 246/246SC to substrate at a rateof 14 gallons/100 sq. ft. (0.51 liters/m²). For best results, usea notched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread mixed Poly-I-Gard ® 246/246SC evenly over the entiredeck resulting in a minimum 14 ± 2 dry mils (356 ± 51microns) thick membrane. Allow Poly-I-Gard ® 246/246SC tocure before proceeding to Phase 4.Phase 4: Over ramps, turn radii, and other heavy traffic areasonly, apply Poly-I-Gard ® 246/246SC at a rate of 1 gallon/100sq. ft. (0.41 liters/m²). Immediately broadcast washed, dry,rounded sand, 16-20 mesh (0.0469-0.0331 in.; 1.19-0.841mm), 6.5+ Moh's minimum hardness at a rate of 10 lbs/100sq. ft. or as required to achieve a slip-resistant finish. Thiscoat will result in an additional minimum 11 ± 2 dry mils (279± 51 microns) thick membrane, exclusive of aggregate. AllowPoly-I-Gard ® 246/246SC to cure before removing all looseaggregate.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Phase 5: Apply a second coat of Poly-I-Gard ® 246/246SC overthe entire surface, including heavy traffic areas, at a rate of 1gallon/100 sq. ft. (0.41 liters/m²). Immediately broadcastwashed, dry, rounded sand, 20 mesh (0.0469 in.; 1.19 mm),6.5+ Moh's minimum hardness at a rate of 10 lbs/100 sq. ft.or as required to achieve a slip-resistant finish. This coat willresult in an additional 11 ± 2 dry mils (279 ± 51 microns) thickmembrane, exclusive of aggregate. Allow Poly-I-Gard ® 246/246SC to cure before removing all loose aggregate.Phase 6: Apply the third coat of catalyzed Poly-I-Gard ® 246/246SC topcoat at the rate of 14 gallon/100 sq. ft. (0.51 liters/m²) over the cured Poly-I-Gard ® 246 with aggregate. This coatwill result in an additional minimum 14 ± 2 dry mils (356 ± 51microns) thick membrane. At 75°F (24°C) and 50% relativehumidity, allow 24 hours before permitting light foot traffic.Keep all vehicular traffic off the finished Poly-I-Gard ® 246vehicular deck system for at least 72 hours.OPTIONAL FAST CUREThe use of Polyglaze Hardener will shorten cure time to 6 to8 hours for each coat. Recoats should occur 8-12 hours ofwhen surface becomes tack-free.FINISHED SYSTEMWhen applied as directed, the Poly-I-Gard ® 246 vehiculardeck system will provide 40 dry mils (1016 dry microns),(ramps, turn radii, and other heavy traffic areas: 50 dry mils,(1270 dry microns)) exclusive of aggregate, of superior waterproofingprotection and the assurance of a Class A FireRating.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.STRIPINGIt is recommended that an Epoxy paint be used for linestriping.PACKAGINGPolyprime 2180/2180SC: 2 gallon kits (One 1 gallon can ofPart-A and One 1 gallon can of Part-B) or 10 gallon kits (One5 gallon pail of Part-A and One 5 gallon pail of Part-B).Poly-I-Gard ® 246/246SC: 5 gallon pail or 55 gallon drum net50 gallonsPrimers, Basecoats and Topcoats have a shelf life of 1 yearfrom date of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F(15-35°C).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvent,Epoxy Resin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567812345678POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Poly-I-Gard ® 246OF vehicular deck system is a odorfriendly, liquid applied, high solids, moisture cured waterproofsystem. The system utilizes an epoxy primer and oneeasy to use high tensile, odor friendly, aromatic polyurethaneto complete the system. The Poly-I-Gard ® 246OF vehiculardeck system is a user-friendly application of an odor friendlycoating that is specifically designed to be tough and durableenough to withstand vehicular traffic. It is an elastomericsystem designed to expand and contract with normal structuralmovements. The three coat application saves time andlabor. Poly-I-Gard ® 246OF vehicular deck system can beapplied to protect surfaces against spalling, freeze/thawdamage, and chemicals commonly encountered on vehiculartraffic decks. It will not soften in heat nor embrittle in cold.Installed and maintained properly, the Poly-I-Gard ® 246OFvehicular deck system will ensure years service.FEATURESOdor FriendlyElastomericChemical ResistanceWaterproofRecoatable SeamlessMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESVehicular DecksOver Occupied SpaceConcrete Roofs and DecksWalkways and StairsBalconiesHelicopter PadsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements as stated in the general guidelinessection of the Polycoat Products catalog. Prime alljoints, cracks, flashings with approved primers as specifiedbelow in Phase 2. Apply PC-260 or a two-part paste consistingof PC-220OF and PC-50. Bridge the joints, cracks, andflashings with 3" (7.5 cm) Polyester Tape, pushing it into thePC-260 or paste with a trowel. Over Polyester Tape, apply astripe coat of the PC-260 or PC-220OF and PC-50 mixtureand taper it onto the adjacent surface. Mixing ratio is 2 pint ofPC-50 to 1 gallon of PC-220OF (0.24 liters per 3.78 liters) or1 quart PC-50 to 5 gallons of PC-220OF (0.9 liters per 18.9liters). Do not mix more material than can be used in 20minutes. Allow the surface to cure for 6 to 8 hours.POLY-I-GARD ® 246OF40 Dry Mils, Odor Friendly,Vehicular Decking SystemSystem Data Sheet1234567812345678POLY-I-GARD ® 246OF(1 gal./100 sq. ft.)POLY-I-GARD ® 246OF(p gal./100 sq. ft.) w/ AggregateRamps,Turn Radii & Heavy TrafficPOLY-I-GARD ® 246OF (1gal./100 sq. ft.)POLY-I-GARD ® 246OF(1 gal./100 sq. ft.)POLYPRIME 21 or 2180SC(1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)PROPERLY PREPARED SUBSTRATEPhase 2: Concrete should be primed with Polyprime 21 orPolyprime 2180SC at a rate of 1 gallon/300 sq.ft. Apply usinga brush or phenolic core roller. This will result in a 3 dry mils(76 microns) thick membrane. Metal should only be primedwith Polyprime 2180SC at a rate of 1 gallon/300 sq.ft. *Note:For rough or porous concrete, use Polyprime EBF-LV at anapproximate rate of 1 gallon/200 sq. ft.(0.20 liters/m²); thisrate may vary on the porosity of the substrate. Allow Polyprimeto become tack free before proceeding to Phase 3.Phase 3: Apply catalyzed Poly-I-Gard ® 246OF to substrate ata rate of 1gallon/100 sq. ft. (0.41 liters m²). For best results,use a notched trowel or squeegee. A phenolic core roller maybe used but extra care should be taken to prevent air bubbles.Spread mixed Poly-I-Gard ® 246OF evenly over the entire deckresulting in a 14 ± 2 dry mils (356 ± 51 microns) thickmembrane. Allow Poly-I-Gard ® 246OF to cure before proceedingto Phase 4.Phase 4: Over ramps, turn radii, and other heavy traffic areasonly, apply catalyzed Poly-I-Gard ® 246OF at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²). Immediately broadcast washed,dry, rounded sand, 16-20 mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with 6.5+ Moh’s minimum hardness into the wetPoly-I-Gard ® 246OF at the rate of 10 lbs./100 sq. ft. or asrequired to achieve a slip-resistant finish. This coat will resultin an additional 14 ± 2 dry mils (356 ± 51 microns) thickmembrane, exclusive of aggregate. Allow Poly-I-Gard ® 246OFto cure before proceeding to Phase 5.Phase 5: Apply a second coat of catalyzed Poly-I-Gard ® 246OFover the entire surface, including heavy traffic areas, at a rateof p gallon/100 sq. ft. (0.31 liters/m²). Immediately broadcastwashed, dry, rounded sand, 20 mesh (0.0469 in.; 1.19 mm),14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
with 6.5+ Moh’s minimum hardness over the entire surfaceat a rate of 10 lbs/100 sq. ft. or as required to achieve a slipresistantfinish. This coat will result in an additional 11 ± 2 drymils (279 ± 51 microns) thick membrane, exclusive of aggregate.Allow Poly-I-Gard ® 246OF to cure before proceeding toPhase 6.Phase 6: Apply the third coat of catalyzed Poly-I-Gard ® 246OFat the rate of 1 gallon/100 sq. ft. (0.41 liters/m²) over the curedPoly-I-Gard ® 246OF with aggregate. This coat will result in anadditional 14 ± 2 dry mils (356 ± 51 microns) thick membrane.At 75°F (24°C) and 50% relative humidity, allow 24 hoursbefore permitting light foot traffic. Keep all vehicular traffic offthe finished Poly-I-Gard ® 246OF vehicular deck system for atleast 72 hours. Optional top coat - Polyglaze AL-50, Polyglaze100.OPTIONAL FAST CUREThe use of Polyglaze Hardener will shorten cure time to 6 to8 hours for each coat. Recoats should occur 8-12 hours ofwhen surface becomes tack-free.FINISHED SYSTEMWhen applied as directed above, the Poly-I-Gard ® 246OFvehicular deck system will provide 40 dry mils (1016 drymicrons), (ramps, turn radii, and other heavy traffic areas: 50dry mils, (1270 dry microns)) exclusive of aggregate, ofsuperior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.STRIPINGIt is recommended that an Epoxy paint be used for linestriping.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallonsof Part-A & One 1 gallon can of Part-B) or 15 gallon kits (Two5 gallon pails of Part-A & One 5 gallon pail of Part-B).Polyprime 2180SC and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Poly-I-Gard ® 246OF: 5 gallon pail or 55 gallon drum net 50gallons.LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, EpoxyResin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-I-Gard ® 246SC is a single component, odor friendly, liquidapplied, moisture cured, aromatic polyurethane waterproofmembrane. This product meets VOC requirements for SCAQMDareas.FEATURESOdor FriendlyProven ProtectionTYPICAL USESAirportsHelicopter PadsHeavy Auto TrafficHeavy Pedestrian TrafficCOLORStone Grey or TanEconomicalGood WeatherabilityStadiumsConcrete DecksParking StructuresCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail with 2 pint (0.24 liter) can of catalyst55 gallon drum, net fill 50 gallons (189 liters) with 1 quart (0.95liter) can of catalystMIXINGBefore application, mix Poly-I-Gard ® 246SC using a mechanicalmixer at slow speed. Add Poly-I-Gard ® 246 Catalyst and continuemixing until a homogeneous mixture and color is obtained. Usecaution not to entrap air into the material as this may result inpinhole blisters and/or shortened pot life.APPLICATIONFor best results, use a squeegee. Airless sprayer or phenoliccore roller may be used but extra care should be taken not tocause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.Allow coating to cure 16 hours before proceeding tosubsequent coats. To obtain proper adhesion between coatsit is imperative that re-coating be done within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21 or 12 beforeproceeding.POLY-I-GARD ® 246SCOdor Friendly, Aromatic, PolyurethaneWaterproofing MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................... 14 ± 2 mils356 ± 50 micronsHardness, ASTM D-2240 .................................. 85 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 300 ± 50 pli52.6 ± 8.8 kNmTensile Strength, ASTM D-412 .......................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 500 ± 50%Specific Gravity ................................................. 1.197Total Solids by Weight, ASTM D-2369 .............. 92.5%Total Solids by Volume, ASTM D-2697 ............. 90.0%Viscosity at 75°F (24°C) ................................... 4000 ± 2000cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.74 lb/gal89 gm/literAt 75°F (24°C) and 50% relative humidity, allow 24-48 hoursbefore permitting light pedestrian traffic and at least 72-96hours before permitting heavy pedestrian or vehicular trafficon the finished surface.Poly-I-Gard ® 246SC is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness of application.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Poly-I-Gard ® 246SC and mixthoroughly. This accelerated Poly-I-Gard ® 246SC will cure in 6-8 hours at 75°F (24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPoly-I-Gard ® 246SC has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will chalk, fade and discolor over time.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright February 2011 Polycoat Products
The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanate and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright February 2011 Polycoat Products
123456789123456789123456789123456789POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Poly-I-Gard ® 246SF vehicular deck system is a solventfree, liquid applied, high solids, moisture cured waterproofsystem. The system utilizes an epoxy primer and one easy touse high tensile, solvent free, aromatic polyurethane tocomplete the system. The Poly-I-Gard ® 246SF vehicular decksystem is a user-friendly application of a low odor coating thatis specifically designed to be tough and durable enough towithstand vehicular traffic. It is an elastomeric system designedto expand and contract with normal structuralmovements. The three coat application saves time and labor.Poly-I-Gard ® 246SF vehicular deck system can be applied toprotect surfaces against spalling, freeze/thaw damage, andchemicals commonly encountered on vehicular traffic decks.It will not soften in heat nor embrittle in cold. Installed andmaintained properly, the Poly-I-Gard ® 246SF vehicular decksystem will ensure years service.APPROVALS, CODES & TESTINGClass A Fire Rating on Concrete, UBC Standard 32-7,ASTM E-108, UL 790, NFPA 256ICC-ES Report ESR-2785Meets the Criteria of ASTM C-957Los Angeles City General Approval Report #RR25171FEATURESSolvent Free SeamlessLow OdorElastomericChemical ResistanceWaterproofRecoatableMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESVehicular DecksOver Occupied SpaceConcrete Roofs and DecksWalkways and StairsBalconiesHelicopter PadsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalinformation section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply a twopartpaste consisting of PC-440/PC-440SC/PC-440SF andPC-50 over all joints, cracks and flashing. Mixing ratio is 2 pintof PC-50 to 1 gallon of PC-440/PC-440SC/PC-440SF (0.24liters per 3.78 liters) or 1 quart PC-50 to 5 gallons of PC-440/PC-440SC/PC-440SF (0.9 liters per 18.9 liters). Do not mixPOLY-I-GARD ® 246SF40 Dry Mils, ICC-ES Evaluated,Low Odor, Vehicular DeckSystem Data Sheet123456789123456789POLY-I-GARD ® 246SF(1 gal./100 sq. ft.)POLY-I-GARD ® 246SF(p gal./100 sq. ft.) w/ AggregateRamps,Turn Radii & Heavy TrafficPOLY-I-GARD ® 246SF (1gal./100 sq. ft.)POLY-I-GARD ® 246SF(p gal./100 sq. ft.)POLYPRIME 21(1 gal./300 sq. ft.)PROPERLY PREPARED SUBSTRATEmore material than can be used in 20 minutes. Bridge thejoints, cracks, and flashings with 4" (10.2 cm) Straight JacketTape, pushing it into the paste with a trowel. Over StraightJacket Tape, apply a stripe coat of the PC-440/PC-440SC/PC-440SF and PC-50 mixture and taper it onto the adjacentsurface. Allow the surface to cure for 6 to 8 hours.Phase 2: Concrete should be primed with Polyprime 21 at arate of 1 gallon/300 sq.ft. Apply using a brush or phenolic coreroller. This will result in a 3 dry mils (76 microns) thickmembrane. Metal should only be primed with Polyprime2180SC at a rate of 1 gallon/300 sq.ft. Allow Polyprime tobecome tack free before proceeding to Phase 3.Phase 3: Apply Poly-I-Gard ® 246SF to substrate at a rate of pgallon/100 sq. ft. (0.31 liters m²). For best results, use anotched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread mixed Poly-I-Gard ® 246SF evenly over the entire deckresulting in a 12 ± 2 dry mils (305 ± 51 microns) thickmembrane. Allow Poly-I-Gard ® 246SF to cure before proceedingto Phase 4.Phase 4: Over ramps, turn radii, and other heavy traffic areasonly, apply Poly-I-Gard ® 246SF at a rate of 1 gallon/100 sq. ft.(0.41 liters/m²). Immediately broadcast washed, dry, roundedsand, 16-20 mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with6.5+ Moh’s minimum hardness into the wet Poly-I-Gard ®246SF at the rate of 10 lbs./100 sq. ft. or as required to achievea slip-resistant finish. This coat will result in an additional 16± 2 dry mils (406 ± 51 microns) thick membrane, exclusive ofaggregate. Allow Poly-I-Gard ® 246SF to cure before proceedingto Phase 5.Phase 5: Apply a second coat of Poly-I-Gard ® 246SF over the14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
entire surface, including heavy traffic areas, at a rate of p gallon/100 sq. ft. (0.31 liters/m²). Immediately broadcast washed, dry,rounded sand, 20 mesh (0.0469 in.; 1.19 mm), with 6.5+ Moh’sminimum hardness over the entire surface at a rate of 10 lbs/100 sq. ft. or as required to achieve a slip-resistant finish. Thiscoat will result in an additional 12 ± 2 dry mils (305 ± 51 microns)thick membrane, exclusive of aggregate. Allow Poly-I-Gard ® 246SF to cure before proceeding to Phase 6.Phase 6: Apply the third coat of Poly-I-Gard ® 246SF at the rateof 1 gallon/100 sq. ft. (0.41 liters/m²) over the cured Poly-I-Gard ®246SF with aggregate. This coat will result in an additional 16± 2 dry mils (406 ± 51 microns) thick membrane. At 75°F (24°C)and 50% relative humidity, allow 24 hours before permittinglight foot traffic. Keep all vehicular traffic off the finished Poly-I-Gard ® 246SF vehicular deck system for at least 72 hours.OPTIONAL FAST CUREThe use of Polyglaze Hardener will shorten cure time to 6 to 8hours for each coat. Recoats should occur 8-12 hours of whensurface becomes tack-free.FINISHED SYSTEMWhen applied as directed above, the Poly-I-Gard ® 246SF vehiculardeck system will provide 40 dry mils (1016 dry microns),(ramps, turn radii, and other heavy traffic areas: 50 dry mils,(1270 dry microns)) exclusive of aggregate, of superior waterproofingprotection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven days afterproduct application.STRIPINGIt is recommended that an Epoxy paint be used for line striping.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallons ofPart-A & One 1 gallon can of Part-B) or 15 gallon kits (Two 5gallon pails of Part-A & One 5 gallon pail of Part-B).Poly-I-Gard ® 246SF: 5 gallon pail or 5 gallon drum net 50gallons.Primers, Basecoats and Topcoats have a shelf life of 1 yearfrom date of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F(15-35°C).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabs withinsulation, slabs over unvented metal pan, suspended pooldecks, swimming pools, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, EpoxyResin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLY-I-GARD ® 29564 Dry MilsLow Odor, Vehicular DeckSystem Data SheetSYSTEM DESCRIPTIONThe Poly-I-Gard ® 295 vehicular deck system is a solvent free,two-component, rapid setting, liquid applied, high solids,chemically cured waterproof system. The system utilizes anepoxy primer and one easy to use high tensile, solvent free,hybrid aliphatic polyurea to complete the system. The Poly-I-Gard ® 295 vehicular deck system is a user friendly applicationof a low odor coating that is specifically designed to be toughand durable enough to withstand vehicular traffic. It is anelastomeric system designed to expand and contract withnormal structural movements. The three coat applicationsaves time and labor. Poly-I-Gard ® 295 vehicular deck systemcan be applied to protect surfaces against spalling, freeze/thaw damage, and chemicals commonly encountered onvehicular traffic decks. It will not soften in heat nor embrittlein cold. Installed and maintained properly, the Poly-I-Gard ®295 vehicular deck system will ensure years service.FEATURESSolvent Free SeamlessLow OdorElastomericChemical ResistanceWaterproofRecoatableColor StableMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESVehicular DecksOver Occupied SpaceConcrete Roofs and DecksWalkways and StairsBalconiesHelicopter PadsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Concrete should be primed with Polyprime 21 at arate of 1 gallon/300 sq.ft. Apply using a brush or phenolic coreroller. This will result in a 3 dry mils (76 microns) thickmembrane. Metal should only be primed with PolyprimePOLY-I-GARD ® 295(p gal./100 sq. ft.) w/ AggregatePOLY-I-GARD ® 295(24 gal./100 sq. ft.)POLYPRIME 21 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)123412341234POLY-I-GARD ® 295(1 gal./100 sq. ft.) w/ AggregatePROPERLY PREPARED SUBSTRATE2180SC at a rate of 1 gallon/300 sq.ft. *Note: For rough orporous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Allow Polyprime to become tackfree before proceeding to Phase 3.Phase 3: Apply Poly-I-Gard ® 295 to substrate at a rate of 24gallons/100 sq. ft. (0.91 liters m²). For best results use amachine, notched trowel or squeegee. Spread the mixedPoly-I-Gard ® 295 evenly over the entire deck using a squeegeeresulting in a 36 ± 2 dry mils (914 ± 51 microns) thickmembrane. Allow Poly-I-Gard ® 295 to cure before proceedingto Phase 4.Phase 4: Apply another coat of Poly-I-Gard ® 295 over theentire surface, at a rate of p gallon/100 sq. ft. (0.31 liters/m²).Immediately broadcast washed, dry, rounded sand, 16-20mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with 6.5+ Moh’sminimum hardness over the entire surface at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish. Thiscoat will result in an additional 12 ± 2 dry mils (305± 51microns) thick membrane, exclusive of aggregate. AllowPoly-I-Gard ® 295 to cure before proceeding to Phase 5.Phase 5: Apply a final coat of Poly-I-Gard ® 295 at the rate of1 gallon/100 sq. ft. (0.41 liters/m²) over the previous coat.Immediately broadcast washed, dry, rounded sand, 16-20mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with 6.5+ Moh’sminimum hardness over the entire surface at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish. Thiswill result in an additional 16 ± 2 dry mils (406 ± 51 microns)thick membrane. At 75°F (24°C) and 50% relative humidity,allow 24 hours before permitting light foot traffic. Keep allvehicular traffic off the finished Poly-I-Gard ® 295 vehiculardeck system for at least 72 hours.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
FINISHED SYSTEMWhen applied as directed above, the Poly-I-Gard ® 295 vehiculardeck system will provide 64 dry mils (1625 dry microns),exclusive of aggregate, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.STRIPINGIt is recommended that an Epoxy paint be used for line striping.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallonsof Part-A & One 1 gallon can of Part-B) or 15 gallon kits (Two5 gallon pails of Part-A & One 5 gallon pail of Part-B).Polyprime 2180/2180SC and Polyprime EBF-LV: 2 gallonkits (One 1 gallon can of Part-A and One 1 gallon can of Part-B) or 10 gallon kits (One 5 gallon pail of Part-A and One 5gallon pail of Part-B).Poly-I-Gard ® 295: 4.4 gal kits (One 5 gallon pail, net 4 gallonsof Part-A & one 2 gallon jar, net 0.4 gallons of Part-B).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, EpoxyResin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Poly-I-Gard ® 295OF vehicular deck system is a twocomponent,rapid setting, liquid applied, high solids,chemically cured waterproof system. The system utilizes anepoxy primer and one easy to use high tensile, hybrid aliphaticpolyurea to complete the system. The Poly-I-Gard ®295OF vehicular deck system is a user friendly application ofan odor friendly coating that is specifically designed to betough and durable enough to withstand vehicular traffic. It isan elastomeric system designed to expand and contract withnormal structural movements. The three coat applicationsaves time and labor. Poly-I-Gard ® 295OF vehicular decksystem can be applied to protect surfaces against spalling,freeze/thaw damage, and chemicals commonly encounteredon vehicular traffic decks. It will not soften in heat norembrittle in cold. Installed and maintained properly, the Poly-I-Gard ® 295OF vehicular deck system will ensure yearsservice.POLY-I-GARD ® 295OF67 Dry MilsLow Odor, Vehicular DeckSystem Data Sheet123412341234POLY-I-GARD ® 295OF(1 gal./100 sq. ft.) w/ AggregatePOLY-I-GARD ® 295OF(22 gal./100 sq. ft.)POLYPRIME 21 (1 gal./300 sq. ft.) or*POLYPRIME EBF-LV (1 gal./200 sq. ft.)POLY-I-GARD ® 295OF(1 gal./100 sq. ft.) w/ AggregatePROPERLY PREPARED SUBSTRATEFEATURESOdor Friendly SeamlessElastomericWaterproofChemical ResistanceColor StableRecoatableMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESVehicular DecksOver Occupied SpaceConcrete Roofs and DecksWalkways and StairsBalconiesHelicopter PadsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,and flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Phase 2: Concrete should be primed with Polyprime 21 at arate of 1 gallon/300 sq.ft. Apply using a brush or phenolic coreroller. This will result in a 3 dry mils (76 microns) thickmembrane. Metal should only be primed with Polyprime2180SC at a rate of 1 gallon/300 sq.ft.(0.14 liters/m²) *Note:For rough or porous concrete, use Polyprime EBF-LV at anapproximate rate of 1 gallon/200 sq. ft.(0.20 liters/m²); thisrate may vary on the porosity of the substrate. Allow Polyprimeto become tack free before proceeding to Phase 3.Phase 3: Apply Poly-I-Gard ® 295OF to substrate at a rate of 22gallons/100 sq. ft. (1.02 liters m²). For best results use amachine, notched trowel or squeegee. Spread the mixedPoly-I-Gard ® 295OF evenly over the entire deck using asqueegee resulting in a 37 ± 2 dry mils (940 ± 51 microns)thick membrane. Allow Poly-I-Gard ® 295OF to cure beforeproceeding to Phase 4.Phase 4: Apply another coat of Poly-I-Gard ® 295OF over theentire surface, at a rate of 1 gallon/100 sq. ft. (0.41 liters/m²).Immediately broadcast washed, dry, rounded sand, 16-20mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with 6.5+ Moh’sminimum hardness over the entire surface at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish. Thiscoat will result in an additional 15 ± 2 dry mils (381 ± 51microns) thick membrane, exclusive of aggregate. AllowPoly-I-Gard ® 295OF to cure before proceeding to Phase 5.Phase 5: Apply a final coat of Poly-I-Gard ® 295OF at the rateof 1 gallon/100 sq. ft. (0.41 liters/m²) over the previous coat.Immediately broadcast washed, dry, rounded sand, 16-20mesh (0.0469-0.0331 in.; 1.19-0.841 mm), with 6.5+ Moh’sminimum hardness over the entire surface at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish. Thiswill result in an additional 15 ± 2 dry mils (381 ± 51 microns)thick membrane. At 75°F (24°C) and 50% relative humidity,allow 24 hours before permitting light foot traffic. Keep allvehicular traffic off the finished Poly-I-Gard ® 295OF vehiculardeck system for at least 72 hours.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
FINISHED SYSTEMWhen applied as directed above, the Poly-I-Gard ® 295OFvehicular deck system will provide 67 dry mils (1702 drymicrons), exclusive of aggregate, of superior waterproofingprotection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.STRIPINGIt is recommended that an Epoxy paint be used for line striping.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallonsof Part-A & One 1 gallon can of Part-B) or 15 gallon kits (Two5 gallon pails of Part-A & One 5 gallon pail of Part-B).Polyprime 2180SC and Polyprime EBF-LV: 2 gallon kits (One1 gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Poly-I-Gard ® 295OF: 4.4 gal kits (One 5 gallon pail, net 4gallons of Part-A & one 2 gallon jar, net 0.4 gallons of Part-B).LIMITATIONSThe following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete must be cured for 28 days.Concrete cleaning (see general guidelines).Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradedecks.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, EpoxyResin and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polycoat-PC-IM 129 System is a two component, liquidapplied, asphalt extended aromatic polyurethane waterproofingmembrane system. The system utilizes two coats ofPolycoat-PC-IM 129 with an optional polyester inner-ply mat.This system adheres to asphalt, concrete, wood and metalsubstrates. It is durable and will provide trouble free waterproofing.It is an elastomeric system designed to expandand contract with normal structural movements. The Polycoat-PC-IM 129 waterproofing system has a watertight monolithicsurface. This system has a wide range of uses and is ANSI/ NSF-61 approved for contact with Potable Water.FEATURESANSI / NSF-61 Approved Low VOCSeamless Waterproofing EconomicalBridges cracks and jointsImpervious to water and aqueous chemicalsMeets California VOC and AQMD Requirements, IncludingSCAQMD Areas when Polyprime 2180SC is used in placeof Polyprime 2180.TYPICAL USESPotable Water ContainmentWaterproofingTank LinerPond LinerContainmentRoofing (with scrim)Reservoirs (with scrim)Ponds (with scrim)Corrosion ProtectionCOLORBlack, fades to dull black*Note: Where NSF approval is not required, Polycoat-PC-IM129 may be topcoated with Pigmented Polyglaze 100 for UVstable color.COMMON SUBSTRATESAsphaltConcreteGlassSteelMetalWoodPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products decking systems and products, refer tothe General Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONAsphalt/Concrete/Steel/MetalPhase 1: Check area of application to ensure that it conformsto the substrate requirements, as stated in the generalguidelines section. Prime all joints, cracks, flashings withapproved primers as specified below in Phase 2. Apply PC-260 over all joints, cracks and flashing. Bridge joints, cracks,POLYCOAT-PC-IM 129 SYSTEM58 Dry Mils, NSF 61 ApprovedAromatic PolyurethaneWaterproofing MembraneSystem Data Sheet12345678901234567890121234567890123456789012345678901212345678901212345678901234567890123456789012123456789012123456789012345678901234567890121234567890121234567890123456789012123456789012PC - IM 129(2 gal./100 sq. ft.)Optional Scrim Embedded in:PC - IM 129(2 gal./100 sq. ft.)PHASE 1 & 2PREPARATIONPROPERLY PREPARED SUBSTRATEand flashings with 4" Straight Jacket Tape pushing it into thePC-260 with a trowel. Using PC-260 as a caulking compoundwill shorten the curing time appreciably over conventionalpolyurethane caulks. Over reinforcement tape, apply a stripecoat of PC-260 and taper it onto the adjacent surface. Allowthe surface to cure for 1 to 2 hours.Cracks in asphalt/concrete over 1/8” must be filled withPolycoat-PC-IM 129. Place scrim over crack and apply 10-20mils of Polycoat-PC-IM 129. Allow to cure 2 to 4 hours.New asphalt and new concrete must be cured a minimum of28 days prior to application. Old asphalt/concrete must befree of loose aggregate, dirt and be dry. New and old concreteshould be Shot-, Water- or Abrasive-Blasted. Greasespots and oil should be cleaned with appropriate cleaners.Note: To promote adhesion and minimize outgassing,Polyprime should be used on all surfaces except for newplywood, where it is optional.Phase 2: Prime the required surfaces with Polyprime 2180/2180SC for metal or concrete surfaces or Polyprime U22 forasphalt surfaces at a rate of 1 gallon/300 sq. ft. (0.14 liters/m 2 ). Apply using a brush or phenolic core roller. This willresult in 3 dry mils (76 microns) of coating. *Note: For roughor porous concrete, use Polyprime EBF-LV at an approximaterate of 1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary onthe porosity of the substrate. Allow Polyprime to become tackfree before proceeding to Phase 3.Phase 3: The first coat of Polycoat-PC-IM 129 (a mixture ofPart-A and Part B) should be applied at a rate of 2 gallons/100sq. ft. (0.82 liters/m 2 ) resulting in 29 ± 2 dry mils (737 ± 51microns) of membrane. For Roofs, Ponds and Reservoirsimmediately embed scrim where required into 10-15 mils ofwet coating, overlapping each edge a minimum of 1 inch.Use a dry phenolic core roller to press the scrim into thecoating, creating a bond between the coating and the scrim.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
On other substrates, skip scrim and proceed to Phase 4.Allow to cure (to touch) before proceeding to Phase 4.Phase 4: Apply the second coat of Polycoat-PC-IM 129 (mixtureof Part-A and Part-B) at the rate of 2 gallons/100 sq. ft.(0.82 liters/m 2 ) resulting in 29 ± 2 dry mils (737 ± 51 microns)of membrane.FINISHED SYSTEMWhen applied as directed, the Polycoat-PC-IM 129 waterproofingsystem will provide 58 dry mils (1473 dry microns),exclusive of fabric or topcoat, of superior waterproofing.Any optional adhesion test is to be performed seven daysafter product application.RECOATAt 75°F (24°C) and 50% relative humidity, recoating andmultiple or second coats must be completed within eight (8)hours of previous applications of Polycoat-PC-IM129. Afterthis eight (8) hour window, it is necessary to abrade, cleanand prime surface prior to recoating.Abrading shall be by grinder or other mechanical means.PACKAGINGPolyprime 2180/2180SC, Polyprime U22 and Polyprime EBF-LV: 2 gallon kits (One 1 gallon can of Part-A and One 1 galloncan of Part-B) or 10 gallon kits (One 5 gallon pail of Part-A andOne 5 gallon pail of Part-B).Polycoat-PC-IM 129: 4.5 gallon kits (One 2 gallon jar,net 0.45gallon of Part-A and One 5 gallon pail net 4.05 gallons of Part-B).SCRIMOptional: Use Tietex T272 Polyester Scrim or equal.LIMITATIONSIf substrates are not clean and dry, Polycoat-PC-IM 129 willnot have good adhesion and the coating over concrete willblister.Concrete cleaning (see general guidelines).Concrete/asphalt: the outside temperature should be in adeclining mode (installation should be done in the late afternoon).Coating should be applied at least 5°F (3°C) above the dewpoint.New concrete/asphalt and masonry must be cured for 28days.troweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).UV stable, but the color may fade, chalk and discolor overtime.The following conditions must not be coated with PolycoatProducts coating systems or products: concrete over anunvented metal pan, magnesite and lightweight concrete.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates and Solvent.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handPlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
123456789012345678901234567890123456789012345678901234567890123456789012123456789012123456789012123456789012123456789012123456789012123456789012123456789012POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polycoat-Aquaseal ® waterproofing system uses a solvent-free,two-component, liquid applied, high solids, bitumenmodified polyurethane elastomeric waterproofing membrane.The system utilizes an optional epoxy-polyamineprimer and one to three coats of a solvent free bitumenmodified polyurethane coating. It is an elastomeric systemdesigned to expand and contract with normal structuralmovements. The Polycoat-Aquaseal ® waterproofing systemhas a watertight monolithic surface. The Polycoat-Aquaseal ®waterproofing system has a wide range of uses for bothvertical and horizontal applications. Installed properly, thePolycoat-Aquaseal ® waterproofing system will ensure yearsof service.FEATURESApplied at Any Thickness WaterproofSolvent-FreeFast CuringOne Day ApplicationElastomericMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESTunnelsPlazasPlantersBasementsBathrooms/Restrooms Foundation WallsBetween SlabsHighway BridgesUsed with insulation, pavers and/or ballast to create IRMA/PRMA roofing systems.PRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONCheck area of application to ensure it conforms to the substraterequirements. Prime all joints, cracks, and flashingswith Polyprime or a thinned coat of Polycoat-Aquaseal ® (mixtureof Part-A and Part-B). Apply Polycoat-Aquaseal ® over alljoints, cracks and flashing. Bridge the joints, cracks, andflashings with 4" (10 cm) Straight Jacket Tape pushing it intoPolycoat-Aquaseal ® with a trowel. Over the reinforcementtape apply a thin coat of Polycoat-Aquaseal ® and smooth ontoadjacent surface.Prime the surface with Polyprime U22 at a rate of 1 gallon/300sq. ft. (0.14 liters/m 2 ), or a thinned coat of Polycoat-Aquaseal ®(mixture of Part-A and Part-B). Apply primer using a brush,airless sprayer, or phenolic core roller. This will result in 3 drymils (76 microns) of coating. *Note: For rough or porousconcrete, use Polyprime EBF-LV at an approximate rate ofPOLYCOAT-AQUASEAL ®58 Dry Mils Solvent-FreeBitumen Modified MembraneSystem Data S\heet123456789012PROTECTION BOARDPOLYCOAT-AQUASEAL ®(4 gal./100 sq. ft.)PRIMER ISOPTIONALPROPERLY PREPARED SUBSTRATE1 gallon/200 sq. ft.(0.20 liters/m²); this rate may vary on theporosity of the substrate. Allow Polyprime to become tack freebefore proceeding to Phase 3.Note: Primer is optional on new vertical masonry walls andnew plywood surfaces.Polycoat-Aquaseal ® should be applied at a rate of 4 gallons/100 sq.ft. (1.63 liters/m 2 ) resulting in a 58 ± 2 mils (1473 ± 51microns) membrane. It is recommended that tightly buttedprotection boards be installed over the entire coated surface.Back filling may begin 4-6 hours after application.Polycoat-Aquaseal ® may be applied in any thickness desiredwithout additional cure time.Note: For optimal performance on vertical surfaces, PolycoatProducts recommends the use of Polycoat-Aquaseal ® V. Anadditional coat may be necessary to achieve recommendedthickness unless material is applied carefully.FINISHED SYSTEMWhen applied as directed above the Polycoat-Aquaseal ®waterproofing system will provide 58 dry mils (1473 drymicrons) of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime U22 and Polyprime EBF-LV: 2 gallon kits (One 1gallon can of Part-A and One 1 gallon can of Part-B) or 10gallon kits (One 5 gallon pail of Part-A and One 5 gallon pailof Part-B).Polycoat-Aquaseal ® : 10 gallon kits (One 5 gallon pail of Part-A and One 5 gallon pail of Part-B).14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
LIMITATIONSThe following conditions must not be coated with PolycoatProducts coating systems or products: Concrete over anunvented metal pan, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, AromaticHydrocarbons, Curatives and Solvents.New concrete and masonry must be cured for 28 days.Concrete cleaning (see General Guidelines).The only acceptable grade of plywood is APA rated exteriorgrade or better.The appearance and physical characteristics of the plywoodand grade should be considered.Plywood should be new or cleaned and sanded (see generalguidelines).Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Equipment should be cleaned with a urethane gradeenvironmentally safe solvent, as permitted under localregulations, immediately after use.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-AQUASEAL ® 500058 Dry Mils, Modified PolyurethaneWaterproofing MembraneSystem Data SheetSYSTEM DESCRIPTION: The Polycoat-Aquaseal ® 5000 waterproofingsystem is a user-friendly, high solids, singlecomponent, liquid applied, waterproofing membrane forCured or Green Concrete. Polycoat-Aquaseal ® 5000 is availableas 5000V for Vertical surfaces and 5000H for Horizontalsurfaces. The system uses two coats of a modified polyurethanecoating and protection board. It is an elastomericsystem designed to expand and contract with normal structuralmovements. The Polycoat-Aquaseal ® 5000 waterproofingsystem has a wide range of uses for both vertical andhorizontal applications. Installed properly, the Polycoat-Aquaseal ® 5000 waterproofing system will ensure years ofdependable waterproofing protection.APPROVALS, CODES & TESTINGMeets the Criteria of ASTM E-96Meets the Criteria of ASTM C-8361234567890POLYCOAT-AQUASEAL ®5000/5000SC(2 gal./100 sq. ft.)123456789012123456789012345678901234567890121234567890121234567890123456789012345678901212345678901212345678901234567890123456789012123456789012123456789012123456789012PROTECTION BOARDPOLYCOAT-AQUASEAL ®5000/5000SC(2 gal./100 sq. ft.)PHASE 1 & 2PREPARATIONPROPERLY PREPARED SUBSTRATEFEATURESSingle ComponentLow VOCWaterproofDurableResistant to Bacterial Growth ElastomericUser FriendlyLabor SavingMeets California VOC and AQMD Requirements, IncludingSCAQMD Areas when Polycoat-Aquaseal ® 5000SCHorizontal is used in place of Polycoat-Aquaseal ® 5000Horizontal.TYPICAL USESGreen ConcreteMasonryTunnelsPodiumsRoof TerracesFoundation WallsBathrooms/RestroomsReflecting PoolsBridgesWood / MetalPlantersBetween SlabsPlaza DecksParking DecksPlanter BoxesBasementsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Surfaces to be waterproofed must be clean and freeof standing water. Concrete slabs should have a light broomfinish. Consult with architect or general contractor on concretecuring time before foot traffic is permitted. Any residualrelease agents must be removed prior to application ofPolycoat-Aquaseal ® 5000. Check area of application to ensureit conforms to the substrate requirements. All shrinkageand non-moving structural cracks under d" shall be pretreatedwith not less than a 30 wet mil coating of Polycoat-Aquaseal ® 5000 extending 3" on either side of the crack.Bridge the joints, cracks, and flashings with 4" Straight JacketTape, pushing it into Polycoat-Aquaseal ® 5000 with a trowel.Over the reinforcement tape, apply a stripe coat of Polycoat-Aquaseal ® 5000 and smooth onto adjacent surface. All cracksover d", moving structural cracks and cold joints, shall berouted to 4" wide by 4" deep, the area should be primed, a jointbacking shall be inserted and the void sealed with an appropriatepolyurethane sealant.Note: Primer (Polyprime U22) is optional on plywood, concreteand masonry surfaces.Phase 2: The first coat of Polycoat-Aquaseal ® 5000 /5000SCshould be applied at a rate of 2 gallons/100 sq. ft. (0.82 liters/m²) resulting in a 27 ± 2 dry mils (686 ± 51 microns)membrane. Allow to cure before applying second coat.Phase 3: The second coat of Polycoat-Aquaseal ® 5000/5000SC should be applied at a rate of 2 gallons/100 sq. ft.(0.8 liters/m²) resulting in a 27 ± 2 dry mils (686 ± 51 microns)membrane. At 75°F (24°C) and 50% relative humidity, allowa minimum of 24 hours before checking watertightness.Phase 4: To ensure integrity of the system a flood test shouldbe performed according to the following procedure:Step One: Waterproofed area shall be flood tested for 24 hoursafter system has cured and prior to installation of protectioncourse.Step Two: Plug drains and place barriers to contain the water.Step Three: Flood test to a depth of 2 inches for the durationof the test.Step Four: Repair any leaks that may appear.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Phase 5: Protect all exposed membrane surfaces by installingPoly Protection-Mat 4 or protection board as permanufacturer's instructions, making sure to butt edges together.FINISHED SYSTEMWhen applied as directed above, the Polycoat-Aquaseal ® 5000waterproofing system will provide 58 dry mils (1372 drymicrons) of superior waterproofing protection.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolycoat-Aquaseal ® 5000 /5000SC: 1 gallon can or 5 gallonpailLIMITATIONSThe following conditions must not be coated with PolycoatProducts coating systems or products: concrete over anunvented metal pan, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.Concrete cleaning (see General Guidelines).Polycoat-Aquaseal ® 5000 is not designed to be used as anexposed or wearing surface. Protection board must be used.Not UV Stable.Containers that have been opened must be used as soon aspossible.Coating should be applied at least 5°F (3°C) above the dewpoint.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Aromatic Hydrocarbons,Isocyanates and Solvent.Equipment should be cleaned with a urethane grade environmentallysafe solvent, as permitted under local regulations,immediately after use.Surface preparations and cleaning (see general guidelines).Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no responsibility for substratedefects.Concrete Forms and Bond Breakers must be removed atleast twenty-four hours before application of Polycoat-Aquaseal ® 5000.Do not use Curing Compounds.Use adequate ventilation while applying Polycoat-Aquaseal ® 5000.Do not apply to contaminated surfaces.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polycoat-Aquatight ® waterproofing system is a solventfree,liquid applied, high solids, aromatic polyurethane,waterproofing membrane. The system utilizes an epoxypolyamineprimer, two coats of a solvent free aromaticpolyurethane polyurea coating and a heavy grit sandaggregate. The Polycoat-Aquatight ® waterproofing system isa specialized application of a polyurethane coating as awaterproof underlayment for ceramic tile. The system isdurable and will protect surfaces against spalling and freeze/thaw damage. It is an elastomeric system designed toexpand and contract with normal structural movements. Thesystem will not soften in heat nor embrittle in cold. ThePolycoat-Aquatight ® waterproofing system has a wide rangeof application uses and, installed properly will ensure yearsof service.APPROVALS, CODES & TESTINGASTM D-751 ASTM D-752ASTM D-1204 ASTM D-4068ASTM C-482 ASTM C-836ICC-ES Report ESR-2785FEATURESWaterproofElastomericDurableEconomicalSolvent FreeLow OdorMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESSaunasRestroomsShower PansKitchensSteam RoomsPRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure it conforms tosubstrate requirements. Prime all joints, cracks, andflashings with Polyprime 21 or U22 (mixture of Part-A & Part-B). Apply a two-part paste consisting of PC-440SF and PC-50over all joints, cracks and flashing. Mixing ratio is 2 pint of PC-50 to 1 gallon of PC-440SF (0.24 liters per 3.78 liters) or 1quart PC-50 to 5 gallons of PC-440SF (0.9 liters per 18.9liters). Do not mix more material than can be used in 20minutes. Bridge the joints, cracks, and flashings with 4" (10cm) Straight Jacket Tape pushing it into the paste with atrowel. Over Polyester Tape apply a stripe coat of the PC-POLYCOAT-AQUATIGHT ®72 Dry Mils, Solvent Free, Low OdorBelow Tile Waterproofing SystemSystem Data SheetPC-440SF(3 gal./100 sq. ft.)1234567890112345678912345678912345678901123456789011234567891234567891234567890112345678901123456789123456789123456789011234567890112345678901PHASE 1 & 2PREPARATION440SF and PC-50 mixture and taper it onto the adjacentsurface. Allow the surface to cure for up to 6 to 8 hours.Phase 2: Prime the surface with Polyprime 21 or U22 at a rateof 1 gallon (mixture of Part-A & Part-B)/300 sq.ft. (0.14 liters/m²). Apply using a brush or phenolic core roller. This will resultin 3 dry mils (76 microns) of coating. Allow Polyprime tobecome tack free before proceeding to Phase 3.Primer is optional over new plywood.CEMENT FLOATor THIN SETPC-440SF(12 gal./100 sq. ft.)HEAVY, 16 GRIT,ANGULAR SANDPROPERLY PREPARED SUBSTRATEPhase 3: Apply a mixture of PC-440SF and PC-50 (1 quartPC-50 to 5 gallons PC-440SF) to the substrate at a rate of3 gallons/100 sq. ft. (1.22 liters/m²). Do not mix more materialthan can be used in 20 minutes. For best results, apply usinga notched trowel or squeegee. A phenolic core roller may beused but extra care should be taken to prevent air bubbles.Spread PC-440SF and PC-50 mixture evenly over the entiresurface resulting in a 42 ± 2 dry mils (1067± 51 microns)membrane. Allow PC-440SF and PC-50 mixture to curebefore proceeding to Phase 4.Phase 4: Apply a second coat of PC-440SF at a rate of12 gallons/100 sq. ft. (0.62 liters/m²), spread evenly over theentire surface, resulting in a 28 ± 2 dry mils (711± 51 microns)membrane.Phase 5: When adhering tile directly to the Polycoat-Aquatight ®waterproofing system, broadcast washed, dry, angular sand,heavy, 16 grit (0.0469" or 1.18 mm) or larger aggregate intothe final coat of PC-440SF. Allow the membrane to cure,remove the excess aggregate, and apply a thin set mortarwhen ready for tile installation.When utilizing a mortar bed over the Polycoat-Aquatight ®waterproofing system, allow the completed membrane tocure prior to installation of the float. A water test can be14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
conducted after 24 hours.FINISHED SYSTEMWhen applied as directed, the Polycoat-Aquatight ® waterproofingsystem will provide 72 dry mils (1829 microns),exclusive of fabric, of superior waterproofing protection.Requires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.PACKAGINGPolyprime 21: 3 gallon kits (One 3.5 gallon pail net 2 gallonsof Part-A and One 1 gallon can of Part-B) or 15 gallon kits (Two5 gallon pails of Part-A and One 5 gallon pail of Part-B).Polyprime U22: 2 gallon kits (One 1 gallon can of Part-A andOne 1 gallon can of Part-B) or 10 gallon kits (One 5 gallon pailof Part-A and One 5 gallon pail of Part-B).PC-440SF: 5 gallon pail or 55 gallon drum net 50 gallons.LIMITATIONSThe following conditions must not be coated with PolycoatProducts coating systems or products: concrete over anunvented metal pan, magnesite, lightweight concrete, asphaltsurfaces and asphalt overlays.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New concrete and masonry must be cured for 28 days.Concrete cleaning (see General Guidelines).Equipment should be cleaned with a urethane grade environmentallysafe solvent, as permitted under local regulations,immediately after use.Plywood should be new (see general guidelines).Surface preparations and cleaning (see general guidelines).For ease of application, solvent free (SF) materials shouldbe applied in temperatures above 60°F (15°C).Uncured materials are sensitive to heat and moisture.Polycoat Products assumes no responsibility for substratedefects.Coverage rates recommended are based on lab conditions,applied at 75°F (24°C) ambient temperature and are intendedto be minimum coverage rates on clean, smooth plywood,and are exclusive of additional amounts needed to fill potholes,spallings, scalling, rough and irregular surfaces. Porosityand roughness of the substrate, aggregate size, and producttemperature will affect coverage rates. Material mil thicknessrates are calculated on theoretical coverage for a smoothsubstrate and do not account for the actual texture or substrateconditions in the field or at the time of application. Samplemockups on the projects are recommended to determine theexact coverage rates necessary to waterproof the deck toacceptable standards.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates, Solvent,Epoxy Resin and Curatives.Summary of Test Report Conducted by Ramtech Laboratorieson the Polycoat-Aquatight ® Waterproofing SystemProperties, Test Method, Requirements: US ResultsFungus, ASTM C-836-89, No Mold Growth, Section 4.1: NogrowthSeam Strength, Section 4.2, ASTM D-751, 16 lbs/2in.width: 29.4 lbs/2 in. widthBreaking Strength, ASTM D-752-1989, Section 4.3, 170psi: 385 psiDimensional Stability, ASTM D-1204, Section 4.1, 0.7%max.: +158°F Long. 0.12%, Trans. 0.11%: -15°F Long. -0.11%, Trans. -0.082%Waterproofness, ASTM D-4068, Annex A2, Section 4.1, Nowater penetration, (24 inch water head): No water penetrationShear Strength, ASTM C-482, Section 9.12, 50 psi: 7-day,100 psi (Control); Water Immersion: 7-day, 59 psi: 4-week,72 psi; 12-week, 60 psi; 100-day, 54 psiThe substrate must be structurally sound and sloped forproper drainage.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-AQUASEAL ® RESINSingle Component,Aromatic Polyurethane Polyurea ResinSystem Data SheetSYSTEM DESCRIPTIONPolycoat-Aquaseal ® Resin is a single component with catalyst,moisture cured, aromatic polyurethane polyurea resin.Polycoat-Aquaseal ® Resin is mixed with a catalyst and compatiblebituminous material such as dehydrated coal tar,asphalt, asphalt emulsion, residue or heavy bituminous cutor tar from manufacturing processes to provide an elastomericwaterproof membrane. It is important that thecompatibility of the bituminous material and Polycoat-Aquaseal ® Resin is determined by mixing and testing theapplication on a small area. The mixture of Polycoat-Aquaseal ® Resin and bituminous material should form ahomogenous mixture and should cure properly. Water permeabilitytests and physicals of the system should be verifiedfor intended use. The recommended application uses two orthree coats of the bituminous material and Polycoat-Aquaseal ® Resin mixture, one or two layers of a suitable fabricreinforcement and a final layer of protection fabric or protectionboard. Total recommended film thickness is 60 to 80mils.123456789012312345678901123456789012345678901231234567890123123456789011234567890123456789012312345678901231234567890112345678901234567890123123456789012312345678901123456789012312345678901231234567890123Bituminous ModifiedPOLYCOAT-AQUASEAL ® RESINPHASE 1 & 2PREPARATION(1p gal./100 sq. ft.)with POLY-PROTECTION MAT 4Bituminous ModifiedPOLYCOAT-AQUASEAL ® RESIN(1p gal./100 sq. ft.)Bituminous ModifiedPOLYCOAT-AQUASEAL ® RESIN(1p gal./100 sq. ft.)with POLY-PLY MAT 3PROPERLY PREPARED SUBSTRATEFEATURESWaterproofElastomericConcrete, Wood and Metal SeamlessMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESPlazasPlantersHighway BridgesFABRIC REINFORCEMENTJuteFiber GlassCOLORSClear or GreyTunnelsBetween SlabsFoundation WallsNylonPolypropyleneTECHNICAL DATA (Based on draw down film)(Without Bituminous Material)Flash Point ............................................................ 150°F65°CHardness, ASTM D-2240 ..................................... 68 Shore ATear Resistance, Die C, ASTM D-624 ............... 231 pli40.8 kN/mTensile Strength, ASTM D-412 .......................... 2650 psi18.3 MPaUltimate Elongation, ASTM D-412 .................... 850%Specific Gravity .................................................... 1.03Total Solids by Weight, ASTM D-2369 ............. 88%Total Solids by Volume, ASTM D-2697 ............ 86%Viscosity at 75°F (24°C) ....................................... 4500 ± 1000cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................... 1.01 lb/gal121 gm/literPACKAGING5 gallon (19 liter) pail or 55 gallon drum, net 50 gallon (189liters)MIXINGMix Polycoat-Aquaseal ® Resin and bituminous material inseparate containers. Add Polycoat-Aquaseal ® Resin Catalystto Polycoat-Aquaseal ® Resin and mix at slow speed usinga mechanical mixer with drum paddle attachment. Combinecatalyzed Polycoat-Aquaseal ® Resin and bituminous material,mix thoroughly to obtain a homogenous mixture.Note: Do not mix more material than can be used within 30minutes.VOLUME MIXING RATIOStandard Application1 Part catalyzed Polycoat-Aquaseal ® Resin and 2 Parts bituminousmaterial**Economical Application or Prime Coat1 Part catalyzed Polycoat-Aquaseal ® Resin and 4 Parts bituminousmaterial****Catalyzed Polycoat-Aquaseal ® Resin = 0.5 pint Catalyst per5 gallons of Polycoat-Aquaseal ® Resin or 1 quart Catalyst per55 gallons of Polycoat-Aquaseal ® Resin. The quantity ofcatalyst may need to be adjusted depending on the quality ofthe bituminous material.PRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATIONPhase 1: If caulking is required a paste mixture can be createdby combining Polycoat-Aquaseal ® Resin mixture with blackrubber granules, sand or cement powder to make a trowelableputty. Apply this paste over all joints, cracks and metalflashings and bridge with reinforcement tape, pushing it intothe Polycoat-Aquaseal ® Resin paste mixture with a trowel.Over the reinforcement tape apply a thin coat of Polycoat-Aquaseal ® Resin mixture and smooth onto adjacent surface.Phase 2: If a prime coat is necessary, use Polycoat-Aquaseal ®Resin mixed with bituminous material at a ratio of 1:4 for thefirst coat.Phase 3: Apply the first coat of Polycoat-Aquaseal ® Resinmixture at a rate of 1p gallons/100 sq. ft. (0.71 liters/m²).Immediately embed reinforcement fabric into the wet coating,butting up the seams tightly. Use a dry roller or wooden rollerto press the mat into the coating. Allow to cure before proceedingto Phase 4.Phase 4: Apply the second coat of Polycoat-Aquaseal ® Resinat a rate of 1p gallons/100 sq. ft. (0.71 liters/m²). Allow to curebefore proceeding to Phase 5.STORAGEPolycoat-Aquaseal ® Resin has a shelf life of 1 year from dateof manufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSUse dehydrated bituminous material with the lowest possiblemoisture content. Higher moisture content will reducethe working life of the material.Uncured materials are sensitive to heat and moisture.The substrate must be structurally sound and sloped forproper drainage.Polycoat Products assumes no liability for substrate defects.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates and Solvent.Phase 5: Apply the third coat of Polycoat-Aquaseal ® Resin ata rate of 1p gallons/100 sq. ft. (0.71 liters/m²). Immediatelyinstall the final protection fabric or protection board into thewet final coat of Polycoat-Aquaseal ® Resin mixture, makingsure seams overlap 2 inches. Back filling may begin 12 hoursafter the final coat and fabric or protection board are installed.Polycoat Products strongly recommends that the Polycoat-Aquaseal® Resin be used with a reinforcement fabricand appropriate final protection course.Completed system may have a very sticky surface, especiallyif a 1:4 mixing ratio is used. The surface may be dusted withcement powder if desired to help eliminate the stickiness.CURINGPolycoat-Aquaseal ® Resin is very sensitive to heat and moisture.Higher temperatures and/or high humidity will acceleratethe cure time. Low temperature and/or low humidityextend the cure time. Use caution in batch sizes and thicknessof application.Test mixing a small batch to ascertain pot life and curingtime is recommended.Any optional adhesion test is to be performed seven daysafter product application.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTIONThe Polyseal CR system is a liquid applied, chemically curedpolyurethane system. The system utilizes an epoxy primerand two coats of aliphatic polyester polyurethane. PolysealCR is resistant to chemicals, abrasion and weathering. Itwill not soften in moderate temperature nor embrittle in cold.The Polyseal CR system is a proven system for use in awide range of applications.FEATURESChemical ResistanceAbrasion ResistantMeets USDA CriteriaUV ResistantMeets California VOC and AQMD Requirements whenPolycoat-Staingard 1110C is used in place of Polycoat-Staingard 1110. Not for use in SCAQMD Areas.TYPICAL USESHorizontal Concrete and Slabs in:Power Generating PlantsPetrochemical PlantsPulp and Paper IndustryMilling and Mining IndustryWarehouse FloorsManufacturing PlantsAircraft HangarsSURFACE PREPARATIONSlabs should be structurally sound and fully cured a minimumof 28 days. Test slabs for vapor drive in accordancewith ASTM D-4263.Repair concrete and install Poly-Caulk ® 80 for control jointsaccording to the product data sheet or a Polyurethane jointsealant as necessary. Polyseal CR may crack if applied overan elastomeric joint sealant.Warranties are issued only on slabs that are mechanicallyprofiled (i.e. shotblasting). Acid etching is not recommended.Remove all curing and parting compounds and other surfacehardeners and coatings.A test patch (4 ft. x 4 ft.) of Polyseal CR should be applied toensure proper adhesion.Prior to recoating an existing coating, prime the surface withPolyprime 21 or 2180 and prepare a test patch, as describedabove, to ensure proper adhesion.MIXINGPolycoat-Staingard 1110/1110C may not be diluted underany circumstance. Polycoat-Staingard 1110/1110C Part-Aand Part-B should be mixed individually before combining.Add Part-B to Part-A while mixing, using a mechanical mixerat medium speed. Mix until a homogeneous mixture and coloris obtained (at least 5 minutes) and mix frequently duringapplication to maintain uniform color. Use care to scrape thesides of the container to ensure that no unmixed materialremains.POLYSEAL CRChemical Resistance AliphaticPolyester Polyurethane SystemSystem Data SheetPOLYCOAT-STAINGARD 1110/1110C(p gal./100 sq. ft.)POLYCOAT-STAINGARD 1110/1110C(p gal./100 sq. ft.)POLYPRIME 21 or 2180(1 gal./300 sq. ft.)PROPERLY PREPARED SUBSTRATEPolycoat-Staingard 1110/1110C has a limited pot life of 1-2hours at 75°F (24°C) and 50% relative humidity. Completeall preparations before starting the mixing sequence.Do not hand mix. Use a mechanical mixer at a very lowspeed for 3 to 4 minutes until a homogenous mixture isachieved. Keep the blades submerged in the coating to avoidintroducing air bubbles.Atmospheric and slab temperatures must be between 60°Fand 85°F during application. Always monitor atmospheric,slab and liquid temperatures when applying Polyseal CR.Lower temperatures will slow and warmer temperatureswill accelerate the curing process and affect the pot life.PRODUCT INSTRUCTIONSFor complete information associated with the application ofall Polycoat Products systems and products, refer to theGeneral Guidelines and Technical Bulletin sections of thePolycoat Products catalog, which describes the products,surface preparation, job conditions, finishing details andother necessary information.APPLICATIONPhase 1: Check area of application to ensure that it conformsto the substrate requirements as stated in the generalguideline section. Prime interior and exterior slabs withPolyprime 21 or 2180 using a phenolic core roller at a rate of1 gallon/300 sq. ft. (0.14 liters/m²). Polyprime to becometack free before proceeding to Phase 2.Phase 2: Apply Polycoat-Staingard 1110/1110C Pigmentedto the substrate at a rate of p gallon/100 sq. ft. (0.31 liters/m²). For best results, use a notched trowel, squeegee orphenolic core roller. Allow to cure before proceeding to Phase3.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Phase 3: Apply a second coat of Polycoat-Staingard 1110/1110C Pigmented or Clear at a rate of p gallon/100 sq. ft.(0.31 liters/m²). Polycoat-Staingard 1110 Clear provides superiorchemical resistance.Optional: Polycoat-Staingard 1110/1110C is a high-performancecoating and may become slippery when wet. Immediatelyafter the first coat of Polycoat-Staingard 1110, uniformlybroadcast a washed, dry, rounded 40 to 90-meshsilica sand into the wet topcoat. Backroll to encapsulate anddistribute the aggregate, then apply a final finish coat ofPolycoat-Staingard 1110/1110C within the recommendedrecoat time.Do not use where moisture can reach the underside of thecoating, or a vapor barrier may be required.Field visits by Polycoat Products personnel are for the purposeof making technical recommendations only and are notto supervise or provide quality control on the job site.WARNINGThe products in this system contain Isocyanates and Solvents.Polyseal CR will cure completely in 7 days at 75°F (24°C)and 50% relative humidity.FINISHED SYSTEMRequires a continuous coating application to minimize linesand/or streaking.Any optional adhesion test is to be performed seven daysafter product application.LIMITATIONSThe following conditions must not be coated with thePolyseal CR system: below grade slabs, split slabs withburied membrane, sandwich slabs with insulation, slabsover unvented metal pan, suspended pool decks, swimmingpools, magnesite, lightweight concrete, asphalt surfaces,asphalt overlays and where chained or studded tiresmay be used.Concrete must exhibit 3000-psi minimum strength. Concretesurfaces to be coated must be trowel finished in compliancewith the American Concrete Institute (except that handtroweling is not required), followed by a fine hair brooming,left free of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.Polyseal CR should not be subjected to rising water tablesor hydrostatic pressure on slab-on-grade applications.Uncured materials are sensitive to heat and moisture.Concrete cleaning (see General Guidelines).The substrate must be structurally sound and sloped forproper drainage.Do not subject to continuous water immersion.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-Crete ® 150 is a two component, liquid applied, aromatic,polyurethane-alloy specifically designed to repair concreteand masonry substrates. The new surface will protect concretefrom weather, corrosion, erosion, freeze/thaw spalling andchemical attack.FEATURESWaterproofExcellent Abrasion ResistanceGood Chemical ResistanceRepairs Can Be Made in Hot or Cold WeatherRapid Cure Allows Traffic to Resume in 30 MinutesTYPICAL USESHairline CracksThin, Wide or Deep CracksCOLORSPart-A: Yellow, Part-B: BluePACKAGING2 gallon kit: One 1 gallon can Part-A and One 1 gallon canPart-B10 gallon kit: One 5 gallon pail Part-A and One 5 gallon pailPart-BContact Polycoat Products for availability.SURFACE PREPARATIONHairline Crack Repair: Blow out the cracks with drycompressed air to remove loose and unsound material.Large Crack Repair: Remove loose and unsound materialin the crack by blowing the cracks with dry compressed air.Fill the cracks with sand that is at least 20 mesh or larger.APPLICATIONThe volume mix ratio is 1 part Part-A to 1 part Part-B.PC-Crete ® 150 should be applied using a proportioningdispensing system. This type of system transfers, meters,and mixes the co-reactive Part-A and Part-B components ata very high rate and at the required proportions. It transfersfrom five or fifty-five gallon containers, through proportioningpumps at the specified ratio of 1:1. Both components arepumped through a disposable static mixing tube with restrictorplugs. The combined mixture can then be dispensed into thegravel or sand prepared crack.PC-CRETE ® 150Polyurethane AlloyConcrete RepairTechnical Data SheetTECHNICAL DATA (Based on draw down film)Hardness, ASTM D-2240 .................................. 70 ± 5 Shore DTensile Strength, ASTM D-412 .......................... 4000 ± 400 psi27.6 ± 2.7 MPaUltimate Elongation, ASTM D-412 ...................... 7 ± 0.5%Compressive Strength**, ASTM C-42 ............... 4750 ± 400 psi32.7 ± 2.7 MPaSpecific Gravity,Part-A ................................................................. 1.106Part-B ................................................................. 0.947Mixing Ratio by Weight ....................................... 117A : 100BMixing Ratio by Volume ...................................... 1A : 1BViscosity at 75°F (24°C)Part-A ................................................................. 20 ± 5 cpsPart-B .................................................................. 20 ± 5 cpsPot Life at 75°F (24°C), 50% R.H. ..................... 180-240 secGel Time at 75°F (24°C), 50% R.H. .................... 3-4 minsFlash Point .......................................................... >150°F>65.6°CBond Strength to Concrete ............................... ExcellentThermal Compatibility to Concrete .................... Good**Compressive strength was checked on composite of Silicasand (12 mesh, 6.5 Moh’s minimum hardness) and 18 to 20%of PC-Crete ® 150 in a 4" X 8" cylinder.CHEMICAL RESISTANCE (Based on ASTM D-814)PC-Crete ® 150 was unaffected by the following chemicals:Acidic ChemicalsAcetic Acid, 1%Acetic Acid, 10%Hydrochloric Acid, 1%Hydrochloric Acid, 10%Sulfuric Acid, 1%Sulfuric Acid, 10%Basic ChemicalsAmmonium Hydroxide, 1%Ammonium Hydroxide, 10%Oils, Fuels and Other ChemicalsHydraulic OilMotor OilUnleaded Gas (Regular)Unleaded Gas (Premium)HexaneIPAMIBKXyleneMaterial left in the static mixing tube will thicken inapproximately 2-3 minutes and solidify in 6-10 minutes.Static mixing tube should then be discarded.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
CURINGPC-Crete ® 150 is a rapid cure material that will be dry to touchin approximately 8-20 minutes.PC-Crete ® 150 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime.Low temperature and/or low humidity will extend the curetime.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-Crete ® 150 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Should be used in well-ventilated areas due to its strongodor.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.PC-Crete ® 150 is for concrete crack repairs only.Slippery when wet.Refer to general guidelines for more information.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-CRETE ® U HDTUrethane Mortar TrowelProduct Data SheetDESCRIPTION:Polycoat PC-CRETE® U HDT (Heavy Duty Trowel) is a 3-part,100% solids, aromatic, cementitous urethane mortar trowelsystem typically applied at 1/4” (6.35mm) to 3/8” (9.52mm)thickness. It has a textured matte finish and can be used toform containment beams, integral cove bases for seamlesswall to floor protection, and to slope floors in horizontalapplications.PC-CRETE® U HDT is custom formulated to provide a strongbarrier against hydrostatic pressure and thermal shock whiledelivering a quick turnaround cure time. It is extremely receptiveto decorative aggregate broadcast and acts as anaggressive barrier against chemicals, abrasive wear andheavy impact. PC-CRETE® U HDT can also be used to repairconcrete surfaces.PC-CRETE® U HDT has proven its protective strength in coldrooms, freezers and commercial kitchens. It is especiallywell suited for tough, harsh environments that require atrowel solution applied below 40°F. PC-CRETE® U HDT is therecommended cost-effective solution for flooring contractorsinterested in avoiding operational downtime.FEATURES: Trowel Applied No Blistering, No Chipping Can Be Applied Below 40°F Quick Return-To-Service (4-6hrs.) Excellent Thermal Shock and Impact Resistance Superior Protection Against Hydrostatic Pressure Meets California VOC and SCAQMD requirementsTYPICAL FLOOR USES: Cold Rooms/Freezers PharmaceuticalManufacturing Warehouse/Storage Commercial Kitchens Food & Beverage Metal Processing Electronic AssemblyPACKAGING:PC-Crete ® U HDT is available in pre-packaged kits. Colorantis furnished separately. Each kit consists of:• One Part A - Urethane Liquid• One Part B - Hardening Catalyst• One Part C - 40 lb Bag of Dry MortarSTORAGE:All containers should be stored bewteen 45°F to 85°F andkept tightly sealed and out of direct sunlight.COVERAGE RATE:Applied at 1/4” (6.35mm) to 3/8” (9.52mm) thickness, PC-CRETE® U HDT provides a dry film thickness coverage of 30sq. ft. / kit.Typical Physical PropertiesCure Time at 70°F (24°C) @ 50% R.H.Color ............................................................ Red, Gray, TanMix Ratio by Volume ....................................... 1A : 1BCoverage Rate .............................................. See Guide forSpecificationsHardness, ASTM D-2240 ................................. 75-80 (Shore D)Compressive Strength, ASTM C-579 ................ 9,000 (psi)Tensile Strength, ASTM D-638 ......................... 2,500 (psi)Flexural Strength, ASTM D-580 ....................... 3,700 (psi)Flexural Strength, ASTM D-790 ....................... 5,100 (psi)Adhesion, ASTM D-4541 ................................ >400Impact Resistance, ASTM D-2794 ................... passUV Resistance, F-52505 ................................ no chalking orloss of adhesionWater Absorption %, ASTM C-413 ...................
surface contaminants and laitance. The prepared concretemust have a surface profile equal to CSP 4-6. After initialpreparation has been completed, inspect the concrete forbug holes, voids, fins and other imperfections.LIMITATIONS:Apply PC-CRETE ® U HDT only to dry, properly prepared,uncoated, reinforced concrete floor slabs that have amoisture content of
POLYCOATPRODUCTSA Division of American Polymers Corp.SYSTEM DESCRIPTION:Polycoat PC-CRETE ® U SL (Slurry) is a 100% solids, aromaticcementitous urethane mortar slurry system typically appliedat 1/8” (3.17mm) to 3/8” (9.52mm) thickness. It has a texturedmatte finish and can be used to form containment beams,integral cove bases for seamless wall-to-floor protection orto slope floors in horizontal applications.PC-CRETE ® U SL is custom formulated to provide a strongbarrier against hydrostatic pressure and thermal shock whiledelivering a quick turnaround cure time. It is extremelyreceptive to decorative aggregate broadcast and acts as anaggressive barrier against chemicals, abrasive wear andheavy impact.PC-CRETE ® U SL has proven its protective strength in coldrooms, freezers and commercial kitchens. It is especiallywell suited for tough, harsh environments that require atrowel solution applied below 40°F. PC-CRETE ® U SL is therecommended cost-effective solution for flooring contractorsinterested in avoiding operational downtime.FEATURES: No Blistering, No Chipping Can Be Applied Below 40°F Quick Return-To-Service (4-6hrs.) Excellent Thermal Shock and Impact Resistance Superior Protection Against Hydrostatic Pressure Meets California VOC and SCAQMD requirementsTYPICAL FLOOR USES: Cold Rooms/Freezers PharmaceuticalManufacturing Warehouse/Storage Commercial Kitchens Food & Beverage Metal Processing Electronic AssemblyPACKAGING:PC-CRETE ® U SL is available in pre-packaged kits. Colorantis furnished separately. Each kit consists of:• Part A – Urethane Liquid• Part B – Hardening Catalyst• Part C – 40 lb Bag of Dry MortarSTORAGE:All containers should be stored between 45°F to 85°F andbe kept tightly sealed and out of direct sunlight.COVERAGE RATE:Apply Polycoat PC-CRETE ® U SL slurry using a 1/2” notchedsqueege. Dry film thickness coverage will average: 55-60 sq. ft. @ 1/8” (3.17mm) 25-30 sq. ft. @ 1/4” (6.35mm) 16-20 sq. ft. @ 3/8” (9.52mm)TYPICAL PHYSICAL PROPERTIESCure Time at 70°F (24°C) @ 50% RHPC-CRETE ® U SLSelf-LevelingUrethane Mortar SlurryProduct Data SheetColor ............................................................ Red, Gray, TanMix Ratio by Volume ...................................... 1A : 1BCoverage Rate .............................................. See Guide forSpecificationsHardness, ASTM D-2240 .................................. 75-80 (Shore D)Compressive Strength, ASTM C-579 ................. 9,000 (psi)Tensile Strength, ASTM D-638 .......................... 2,500 (psi)Flexural Strength, ASTM D-580 ......................... 3,700 (psi)Flexural Strength, ASTM D-790 ......................... 5,100 (psi)Adhesion, ASTM D-4541................................... >400Impact Resistance, ASTM D-2794 .................... passUV Resistance, F-52505 ................................. no chacking orloss of adhesionWater Absorption %, ASTM C-413 ....................
SURFACE PREPARATION:Polycoat PC-CRETE ® U SL slurry can be applied to a varietyof substrates, if the substrate is properly prepared.Preparationof surfaces other than concrete will depend on the type ofsubstrate, such as wood, concrete block, quarry tile, etc.Concrete surfaces must be abrasive blasted to remove allsurface contaminants and laitance. The prepared concreteshall have a surface profile equal to CSP 4-6. After initialpreparation has occurred, inspect the concrete for bug holes,voids, fins and other imperfections.LIMITATIONS:PC-CRETE ® U SL slurry should not to be applied intemperatures below 40°F, above 85°F, or when relativehumidity is >85%. Apply only to dry, properly prepared,uncoated, reinforced concrete floor slabs that have amoisture content of
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-STAINGARD 1110Aliphatic PolyesterPolyurethane TopcoatTechnical Data SheetDESCRIPTIONPolycoat-Staingard 1110 is a two component, aliphaticpolyester polyurethane for use in moderate to severe chemicalenvironments in indoor or outdoor applications. This productdoes not meet VOC requirements for SCAQMD areas.FEATURESColor and Gloss RetentionChemical ResistanceTYPICAL USESConcretePedestrian TrafficPower Generating PlantsFood Processing FacilitiesSteel Structures & BridgesMilling and Mining IndustryPulp and Paper IndustryCOLORClear, Tan and GreyImpact ResistantEasy CleanabilityManufacturing PlantsWarehouse FloorsStorage TanksPetrochemical PlantsAircraft HangarsCustom colors are available. Minimum order of 150 gallons(568 liters). See color chart for special provisions. ContactPolycoat Products for more information.PACKAGING5 gallon kit (18.9 liter):Clear Kits: One 5 gallon pail, net fill 2.2 gallons (8.3 liters) ofPart-A and One 5 gallon pail, net fill 2.8 gallons (10.6 liters)of Part-B.Pigmented Kits: One 5 gallon pail, net fill 2 gallons (7.57 liters)of Part-A and One 5 gallon pail, net fill 3 gallons (11.36 liters)of Part-B.1 gallon kit (3.78 liter):Clear Kits: One 1 gallon can, net fill 0.44 gallons (1.67 liters)can containing Part-A and One 1 gallon can, net fill 0.56gallons (2.12 liters) containing Part-B.Pigmented Kits: One 1 gallon, net fill 0.40 gallons (1.51 liters)can containing Part-A and One 1 gallon can, net fill 0.60gallons (2.27 liters) containing Part-B.MIXINGPolycoat-Staingard 1110 may not be diluted under anycircumstance. Polycoat-Staingard 1110 Part-A and Part-Bshould be mixed individually before combining. Add Part-B toPart-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thecontainer to ensure that no unmixed material remains.SURFACE PREPARATIONSee General Guidelines for additional surface preparationinformation.TECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... 0.5 gal/100 sq. ft.0.20 l/m²Dry Film Thickness,Per coat at 2 gal/100 sq. ft. .......................... 5 ± 2 mils127 ± 50 micronsPot Life at 75°F (24°C), 50% R.H .................. 60-75 minutesFlash Point ...................................................... 91°F (32.7°C)Total Solids by Volume, ASTM D-2697 ......... 63%Volatile Organic Compounds,ASTM D-2369-81 ......................................... 2.8 lbs/gal337 gm/literCHEMICAL RESISTANCE (ASTM D-814)Excellent Good Fair PoorDistilled Water Unleaded Hexanol IPA, 99%Skydrol Gasoline Acetone ButanolSkydrol Jet FuelMEKHydrolic oilMotor OilMIBKButyl AcetateTolueneXyleneAll surfaces must be free of oil, grease, dirt and other contaminants.Existing Coatings: A test area should be completed beforetopcoating.Surface temperature should be between 60-100°F (15.5-37.7°C). Do not apply product unless temperature is at least5°F (3°C) above the dew point. Re-coat schedule is 8-48hours depending on the environment.APPLICATIONCheck area of application to ensure that it conforms to thesubstrate requirements as stated in the general guidelinesection. Prime interior and exterior floors and slabs.Apply Polycoat-Staingard 1110 to the substrate at a rate of0.5 gallon/100 sq. ft. (1.9 liters/m²). Additional coats may benecessary to achieve desired results.Polycoat-Staingard 1110 is a high-performance coating andmay become slippery when wet.Airless Sprayer: Use Graco 28:1 pump or higher, Binks “Airless”spray gun with Reversa-Clean 0.017-0.019 spray tipsand a" solvent resistant fluid line. Adjust pump pressure tothe lowest possible setting that provides proper atomization.Equipment of equal performance is acceptable.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Conventional Spray: Variations of conventional productionspray equipment such as pressure pot, air assisted airlessor high volume, low pressure systems as supplied by Binks,Graco, Nordson, Devilbiss or equal may be used.Brush: Use solvent resistant mohair or natural bristle brushwith feather edge.WARNINGThis product contains Isocyanates and Solvent.Polycoat-Staingard 1110 Part-A is considered DangerousGoods. DOT regulations classify it as: UN 1263, PAINT, Class3, PG III, FLAMMABLE LIQUID.Roller: Use solvent resistant phenolic core, short nap sheepskinor equal natural roller covers.CURINGAt 75°F (24°C) and 50% relative humidity, allow Polycoat-Staingard 1110 cure a minimum of 4 hours. Cure time willvary depending on temperature and humidity. Recoatsshould occur within 8-12 hours of when surface becomestack free.EQUIPMENT CLEANUPEquipment should be cleaned environmentally safe solvent,as permitted under local regulations, immediately after use.STORAGEPolycoat-Staingard 1110 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolycoat-Staingard 1110 should not be applied in areaswhere the surface will come into continual contact with water.The uncured materials used in Polycoat-Staingard 1110 arevery sensitive to heat and moisture. Higher temperature and/or high humidity will accelerate the cure time. Use caution inbatch sizes and thickness of application. Low temperatureand/or low humidity extends the cure time and the use ofaccelerators may be necessary.Requires a continuous coating application to minimize linesand/or streaking.Material remaining after application must be tightly sealed toprotect it against curing in its container.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-STAINGARD 1110CAliphatic PolyesterPolyurethane TopcoatTechnical Data SheetDESCRIPTIONPolycoat-Staingard 1110C is a two component, aliphaticpolyester polyurethane for use in moderate to severe chemicalenvironments in indoor or outdoor applications. Polycoat-Staingard 1110C is designed for use in California, excludingSCAQMD Areas, to be in compliance with air quality standards.FEATURESColor and Gloss RetentionImpact ResistantChemical ResistanceMeets California VOC and AQMD Requirements, ExcludingSCAQMD Areas)TECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... 0.5 gal/100 sq. ft.0.20 l/m²Dry Film Thickness,Per coat at 2 gal/100 sq. ft. .......................... 5 ± 2 mils127 ± 50 micronsPot Life at 75°F (24°C), 50% R.H .................. 60-75 minutesFlash Point ...................................................... 91°F (32.7°C)Total Solids by Volume, ASTM D-2697 ......... 69%Volatile Organic Compounds,ASTM D-2369-81 ......................................... 2.08 lbs/gal250 gm/literTYPICAL USESConcretePedestrian TrafficPower Generating PlantsFood Processing FacilitiesSteel Structures & BridgesMilling and Mining IndustryPulp and Paper IndustryCOLORClear, Tan and GreyManufacturing PlantsWarehouse FloorsStorage TanksPetrochemical PlantsAircraft HangarsCHEMICAL RESISTANCE (ASTM D-814)Excellent Good Fair PoorDistilled Water Unleaded Hexanol IPA, 99%Skydrol Gasoline Acetone ButanolSkydrol Jet FuelMEKHydrolic oilMotor OilMIBKButyl AcetateTolueneXyleneCustom colors are available. Minimum order of 150 gallons(568 liters). See color chart for special provisions. ContactPolycoat Products for more information.PACKAGING5 gallon kit (18.9 liter):Clear Kits: One 5 gallon pail, net fill 2.10 gallons (7.95 liters)of Part-A and One 5 gallon pail, net fill 2.65 gallons (10.03liters) of Part-B.Pigmented Kits: One 5 gallon pail, net fill 1.85 gallons (7.0liters) of Part-A and One 5 gallon pail, net fill 3.15 gallons (11.9liters) of Part-B.1 gallon kit (3.78 liter):Clear Kits: One 1 gallon can, net fill 0.42 gallons (1.59 liters)can containing Part-A and One 1 gallon can, net fill 0.53gallons (2.01 liters) containing Part-B.Pigmented Kits: One 1 gallon, net fill 0.37 gallons (1.40 liters)can containing Part-A and One 1 gallon can, net fill 0.63gallons (2.38 liters) containing Part-B.MIXINGPolycoat-Staingard 1110C may not be diluted under anycircumstance. Polycoat-Staingard 1110C Part-A and Part-Bshould be mixed individually before combining. Add Part-B toPart-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thecontainer to ensure that no unmixed material remains.SURFACE PREPARATIONSee General Guidelines for additional surface preparationinformation.All surfaces must be free of oil, grease, dirt and other contaminants.Existing Coatings: A test area should be completed beforetopcoating.Surface temperature should be between 60-100°F (15.5-37.7°C). Do not apply product unless temperature is at least5°F (3°C) above the dew point. Re-coat schedule is 8-48hours depending on the environment.APPLICATIONCheck area of application to ensure that it conforms to thesubstrate requirements as stated in the general guidelinesection. Prime interior and exterior floors and slabs.Apply Polycoat-Staingard 1110C to the substrate at a rate of0.5 gallon/100 sq. ft. (1.9 liters/m²). Additional coats may benecessary to achieve desired results.Polycoat-Staingard 1110C is a high-performance coating andmay become slippery when wet.Airless Sprayer: Use Graco 28:1 pump or higher, Binks “Airless”spray gun with Reversa-Clean 0.017-0.019 spray tipsand a" solvent resistant fluid line. Adjust pump pressure to14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
the lowest possible setting that provides proper atomization.Equipment of equal performance is acceptable.Conventional Spray: Variations of conventional productionspray equipment such as pressure pot, air assisted airlessor high volume, low pressure systems as supplied by Binks,Graco, Nordson, Devilbiss or equal may be used.Brush: Use solvent resistant mohair or natural bristle brushwith feather edge.Roller: Use solvent resistant phenolic core, short nap sheepskinor equal natural roller covers.CURINGAt 75°F (24°C) and 50% relative humidity, allow Polycoat-Staingard 1110 cure a minimum of 4 hours. Cure time willvary depending on temperature and humidity. Recoatsshould occur within 8-12 hours of when surface becomestack free.EQUIPMENT CLEANUPEquipment should be cleaned environmentally safe solvent,as permitted under local regulations, immediately after use.STORAGEPolycoat-Staingard 1110C has a shelf life of one (1) yearfrom date of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F(15-35°C).LIMITATIONSPolycoat-Staingard 1110C should not be applied in areaswhere the surface will come into continual contact with water.The uncured materials used in Polycoat-Staingard 1110Care very sensitive to heat and moisture. Higher temperatureand/or high humidity will accelerate the cure time. Usecaution in batch sizes and thickness of application. Lowtemperature and/or low humidity extends the cure time andthe use of accelerators may be necessary.Requires a continuous coating application to minimize linesand/or streaking.Material remaining after application must be tightly sealed toprotect it against curing in its container.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolycoat-Staingard 6000 is a 100% solids by volume, aliphaticpolyaspartic coating, two-component, liquid applied,environmentally friendly surface topcoat for waterproofingmembrane systems. Polycoat-Staingard 6000 is quick curingand specifically formulated to be installed in thin filmapplications.FEATURESQuick CureColor StableHigh Tensile Strength Very DurableAbrasion Resistant Excellent WeatherabilityTopcoat over aromatic polyurea, polyurethane and epoxyapplications raging from 35°F to 130°F, service temperature0°F to 200°FSeamless Waterproofing MembraneUV Resistant For Superior Gloss RetentionMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESConcretePlywoodCold Storage AreasIndustrial WarehousesChemical PlantsOff-Shore Oil PlatformsCOLORClear, Tan and Dolphin Grey.SteelPlasticFood Processing AreasPulp and Paper MillsFertilizer PlantsPipeline BargesCustom colors are also available. Minimum order of 100gallons (378 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING2 gallon kit (7.57 liter): 1 gallon (3.78 liters) can part-A and 1gallon (3.78 liters) can Part-B.10 gallon kit is not an in stock item and is available withadvanced notice. Contact Polycoat Products for availability.MIXINGPolycoat-Staingard 6000 may not be diluted under anycircumstance. Proportions are premeasured. Polycoat-Staingard 6000 Part-A and Part-B should be mixed individuallybefore combining. Add Part-B to Part-A while mixing, usinga mechanical mixer at medium speed. Mix until ahomogeneous mixture and color is obtained (at least 5minutes) and mix frequently during application to maintainuniform color. Use care to scrape the sides of the containerto ensure that no unmixed material remains. Use caution notto whip air into the material as this may result in pinholeblisters and/or shortened pot life.Do not mix any material that cannot be used within 20-30minutes.POLYCOAT-STAINGARD 6000Aliphatic PolyasparticPolyurea TopcoatTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6000, CLEARMix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 2 gal/100 sq. ft. ......................................... 16 ± 2 mils406 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 20-30 minutesHardness, ASTM D-2240 .................................................. 65 ± 2 Shore DTear Resistance, Die C, ASTM D-624 ............................ 400 ± 50 pli70.1 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 3000 ± 200 psi20.7 ± 1.4 MPaUltimate Elongation, ASTM D-412 ................................... 70 ± 10%Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.05Total Solids by Weight, ASTM D-2369 ............................ 100%Total Solids by Volume, ASTM D-2697 ........................... 100%Viscosity at 75°F (24°C),Side-A ............................................................................... 2600 ± 300cpsSide-B ............................................................................... 1100 ± 300cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................................ 0 lb/gal0 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6000, PIGMENTEDMix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 2 gal/100 sq. ft. ......................................... 16 ± 2 mils406 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 20-30 minutesHardness, ASTM D-2240 .................................................. 65 ± 2 Shore DTear Resistance, Die C, ASTM D-624 ............................ 375 ± 50 pli65.7 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2600 ± 200 psi17.9 ± 1.4 MPaUltimate Elongation, ASTM D-412 ................................... 30 ± 10%Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.24Total Solids by Weight, ASTM D-2369 ............................ 100%Total Solids by Volume, ASTM D-2697 ........................... 100%Viscosity at 75°F (24°C),Side-A ............................................................................... 2600 ± 300cpsSide-B ............................................................................... 2000 ± 300cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................................ 0 lb/gal0 gm/literAPPLICATIONPolycoat-Staingard 6000 can be applied by phenolic resincore roller, high pressure spray, or through a cup gun underlow pressure. Polycoat-Staingard 6000 should be applied ata minimum film thickness of 5 mils. It should be noted thatthe heavier the application, the longer the curing processtakes.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Apply Polycoat-Staingard 6000 evenly over the entire deck.For best results, use an airless sprayer. A phenolic resin coreroller may be used, but extra care should be taken not to causeair bubbles.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 3-4 hours. Cure time will vary depending on temperatureand humidity.Allow 6 hours before permitting light pedestrian traffic and atleast 24-48 hours before permitting heavy pedestrian trafficon to the finished surface.Uncured Polycoat-Staingard 6000 is very sensitive to heatand moisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolycoat-Staingard 6000 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolycoat-Staingard 6072 is an aliphatic polyaspartic, environmentallyfriendly surface topcoat for waterproofing membranesystems. Polycoat-Staingard 6072 is quick curing andspecifically formulated to be installed in thin film applications.Polycoat-Staingard 6072SC is designed for use in SouthernCalifornia to be in compliance with SCAQMD air qualitystandards.FEATURESQuick CureColor StableHigh Tensile Strength High GlossAbrasion ResistantVery DurableTopcoat over aromatic polyurea, polyurethane and epoxyapplications raging from 35°F to 130°F, service temperature0°F to 200°FExcellent WeatherabilitySeamless Waterproofing MembraneUV Resistant For Superior Gloss RetentionFor use in SCAQMD areas, use only Polycoat-Staingard6072SCTYPICAL USESConcretePlywoodCold Storage AreasIndustrial WarehousesChemical PlantsOff-Shore Oil PlatformsCOLORClear, Tan and Dolphin Grey.SteelPlasticFood Processing AreasPulp and Paper MillsFertilizer PlantsPipeline BargesCustom colors are also available. Minimum order of 100gallons (378 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING2 gallon kit (7.57 liter): One 1 gallon (3.78 liters) can part-Aand One 1 gallon (3.78 liters) can Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.10 gallon kit is not a stock item and is available with minimumorder of 100 gallons (378 liters).MIXINGPolycoat-Staingard 6072 may not be diluted under anycircumstance. Polycoat-Staingard 6072 Part-A and Part-Bshould be mixed individually before combining. Add Part-Bto Part-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thePOLYCOAT-STAINGARD 6072 / 6072SCAliphatic PolyasparticPolyurea TopcoatTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072, CLEAR (250 VOC)(For Use In California Excluding SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................................ 11 ± 2 mils279 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 75 ± 25 %Specific Gravity,Side-A ............................................................................... 1.05Side-B ............................................................................... 1.01Total Solids by Weight, ASTM D-2369 ............................ 77 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 72 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 200 ± 50 cpsVolatile Organic Compounds ........................................... 1.97 lb/galASTM D-2369-81236 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072, PIGMENTED (250 VOC)(For Use In California Excluding SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................................ 11 ± 2 mils279 ± 50 micronsPot Life at 75°F (24°C), 50% RH ................................... 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2300 ± 300 psi15.8 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 50 ± 20 %Specific Gravity,Side-A ............................................................................... 1.04Side-B ............................................................................... 1.25Total Solids by Weight, ASTM D-2369 ............................ 79 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 72 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 300 ± 50 cpsVolatile Organic Compounds ........................................... 1.97 lb/galASTM D-2369-81236 gm/litercontainer to ensure that no unmixed material remains. Usecaution not to whip air into the material as this may result inpinhole blisters and/or shortened pot life.Do not mix any material that cannot be used within 45minutes.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATIONPolycoat-Staingard 6072 can be applied by phenolic resincore roller, high pressure spray, or through a cup gun underlow pressure. Polycoat-Staingard 6072 should be applied ata minimum film thickness of 5 mils. It should be noted thatthe heavier the application, the longer the curing processtakes.Apply Polycoat-Staingard 6072 evenly over the entire deck.For best results, use an airless sprayer. A phenolic resin coreroller may be used, but extra care should be taken not to causeair bubbles.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 2-4 hours.Allow 6 hours before permitting light pedestrian traffic and atleast 24-48 hours before permitting heavy pedestrian trafficon to the finished surface.Uncured Polycoat-Staingard 6072 is very sensitive to heatand moisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolycoat-Staingard 6072 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.TECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072SC, CLEAR (100 VOC)(For Use In SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft........................................... 12 ± 2 mils305 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 75 ± 25 %Specific Gravity,Side-A ............................................................................... 1.12Side-B ............................................................................... 1.08Total Solids by Weight, ASTM D-2369 ............................ 77 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 78 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 200 ± 50 cpsVolatile Organic Compounds ........................................... 0.83 lb/galASTM D-2369-81100 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072SC, PIGMENTED (100 VOC)(For Use In SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft........................................... 12 ± 2 mils305 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2300 ± 300 psi15.8 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 50 ± 20 %Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.32Total Solids by Weight, ASTM D-2369 ............................ 81 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 80 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 300 ± 50 cpsVolatile Organic Compounds ........................................... 0.79 lb/galASTM D-2369-8195 gm/literWARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.STRAIGHT JACKET TAPEFiberglass Mesh TapeTechnical Data SheetDESCRIPTIONStraight Jacket Tape is a 20 x 20 mesh fiberglass tape.FEATURESExcellent Reinforcement of Stress AreasTYPICAL USESStraight Jacket Tape is used in the Fire Rated Polydeck ® deckingsystems.Provides excellent reinforcement for:JointsSeamsCracksFlashingsConcretePlywoodOther High Stress AreasTECHNICAL DATACoverage per roll, length, observed ................. 150 ft45.7 metersThickness, observed ......................................... 0.007 in0.18 mmAverage weight, observed ............................... 1.9 oz/yd²64.4 gm/m²Tensile strength, ASTM D-1668 II,Warp ................................................................... 85 psi0.6 MPaFill ........................................................................ 85 psi0.6 MPaThread, ASTM D-1668 II,Warp ................................................................... 20Fill ........................................................................ 20Yarn, ASTM D-1668 II,Warp ................................................................... 150 - 1/0Fill ........................................................................ 150 - 1/0COLOROff-WhitePACKAGINGSingle Rolls - 4" x 150'.Sold Individually or in Cases of 18 Rolls.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYESTER TAPEPolyester Web TapeTechnical Data SheetDESCRIPTIONPolyester Tape is a spun bonded, non-woven, polyesterwebtape.FEATURESExcellent Reinforcement of Stress AreasTYPICAL USESPolyester Tape is used in many Polydeck ® decking systems.Provides excellent reinforcement for:JointsSeamsCracksFlashingsConcretePlywoodOther High Stress AreasCOLORWhiteTECHNICAL DATACoverage per roll, length, observed ................. 375 ft.114.3 m²Thickness, observed ......................................... 0.0087 in.0.22 mmAverage weight, ASTM D-1117 ........................ 1.50 oz./yd²51 gm/m²Grab tensile, ASTM D-1682,Machine Direction .............................................. 44 psi0.3 MPaCross Machine Direction ................................... 35 psi0.2 MPaStrip elongation at Break, ASTM D-1682,Machine Direction .............................................. 52%Cross Machine Direction ................................... 3%Trapezoid Tear Strength, ASTM D-2263,Machine Direction .............................................. 18.5 lbs8.4 kgsCross Machine Direction ................................... 13.2 lbs6.0 kgsMullen Burst, ASTM D-774 ................................ 49 lbs22.2 kgsPACKAGINGSingle Rolls - 3" x 375'.Sold Individually or in Cases of 12 Rolls.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONSuper Seal Tape is a 9 mil thick laminated spun-bondedpolyester substrate reinforced with hybrid polyester fibers.These fibers have been specifically created to provide highmodulus of strength on initial impact. The adhesive is ahighly aggressive acrylic system that delivers high tack andhigh shear strength. This product has an excellent adhesionto metal or wood. The adhesive has excellent coldtemperature and condensation resistance with an extremelywide application gradient and a built-in ultra violet stabilizersystem.FEATURESUltra-Violet StableLabor SavingField or Shop Applied to SubstratesAdhesion to most common construction metalsCompatible with most coatingsUser FriendlyFast Tack SetWaterproofCoating ReadyTYPICAL USESBalcony Flashing Tape Roof RepairCoatings over metalBasementsRoofing JointsFoundation WallsGreen Roof WaterproofingBalcony and Breezeway WaterproofingCOLORWhitePACKAGINGWidths: 4", 8", 12", 16", 24" and 48" rollsLengths: 180’SUPER SEAL TAPEPressure Sensitive Tape forMetals, Flashings, Plywoodand Concrete SurfacesTechnical Data SheetTECHNICAL DATABase Material ..........................................Spun-Bonded polyolefinFibers .....................................................Polyester hybridThickness ...............................................9 MilsTensile ....................................................1,000 lbs per inchElasticity .................................................6%Memory ................................................... 98%Temperature resistance ........................Min. -40 ‘C / Max.+121 ‘CMinimum application temp. ..................... -23 ‘CRelease Liner: ........................................90 GSM PE linerAdhesion to Galvanized Steel ............... 28.5 lbs p/Lft @RT20min DwellAdhesion to Copper ...............................24.75 lbs p/Lft@RT20min DwellAdhesion to Stainless Steel ...................32.25 lbs p/Lft @RT20min DwellAdhesion to Aluminum ........................... 38.66 lbs p/Lft @RT20min DwellAllow tape to set a minimum of 20 minutes before conductingadhesion tests. After adhesion is verified, apply asneeded to suitable substrates. Super Seal Tape must becoated in a waterproofing application with a suitable elastomericcoating.STORAGESuper Seal Tape has a shelf life of two (2) years from date ofmanufacture in original, factory-sealed cartons when storedindoors at a temperature not greater than 75°F (24°C) andnot greater than 50% relative humidity.JOINTS, CRACKS, AND FLASHINGApply Super Seal Tape over all joints and cracks. Bridge thejoints and cracks with minimum 4 inch Super Seal Tape,pushing it into the PC-220/PC-440/PC-550/PC-260/PC-280/PC-260/PC-280 or approved polyurethane sealant with atrowel. Over reinforcement tape, apply a 30-60 mil coat ofElastomeric membrane coating (PC-220/PC-440/PC-550/PC-260/PC-280/PC-260/PC-280) and smooth onto adjacentsurface.APPLICATIONSolvent wipe substrate with Acetone or Xylene and allow todry. Surfaces must be dry, clean and free of foreign matter.Apply tape by using pressure by hand or tool to fully adheretape to substrate. Firmly press tape on to substrate. Butttape joints. Do not overlap at tape joints. All Tape jointsmust be sealed with PC-220/PC-440/PC-550/PC-260/PC-280/PC-260/PC-280 or approved Polyurethane sealant.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLY-PLY MAT 3Polypropylene Geotextile MatTechnical Data SheetDESCRIPTIONPoly-Ply Mat 3 is a 3 ounce, non-woven, needle punchedpolypropylene, geotextile mat.FEATURESIncreases Tensile StrengthIncreases Puncture ResistanceExcellent Reinforcement of Entire Waterproofing SystemTYPICAL USESPoly-Ply Mat 3 is used in the Polycoat-Aquaseal ® and Polycoat-Aquagard® Systems.COLOR/TEXTUREBlack - Smooth (both sides)PACKAGINGSingle Rolls - 3' x 360' (0.91 m x 110 m) nominalTECHNICAL DATACoverage per roll, observed ............................. 1080 sq. ft.100 m²Weight Per Square Yard ................................... 3 oz.101 g/m²Weight Per Roll ................................................... 25 lbs11.3 kgThickness, observed ......................................... 75 mils1905 micronsGrab Tensile Strength, ASTM D-4632 .............. 80 lbs355 NMullen Burst, ASTM D-3786 .............................. 150 psi1.0 MPaPuncture Strength, ASTM D-4833 .................... 50 lbs22.7 kgsTrapezoid Tear Strength, ASTM D-4533 .......... 30 lbs13.6 kgsNot a stock item. Contact Polycoat Products for available.HORIZONTAL APPLICATIONAnchor the end of the roll at the start of the area to be covered.Walk backwards uncoiling the roll as you go, keeping a slighttension on the roll to prevent wrinkles from forming as thematerial falls onto the wet coating. A second person shouldfollow, pressing the mat into the coating with the aid of a dryphenolic resin core roller.Alternate Method: Cut the mat into predetermined lengths.Mat is then installed by picking up and laying it into the newlyapplied coating. Once the mat is laid into the material, it mustbe embedded into the coating with the aid of a dry phenolicresin core roller.VERTICAL APPLICATIONCut the mats into predetermined lengths. The mat is thenheld up to the top of the coated area and pressed into thecoating. With the aid of a dry phenolic resin core roller, startingat the top and working your way to the bottom, the mat isembedded into the wet material.Alternate Method: Roll the mat horizontally along the verticalsurface, embedding the mat with a dry phenolic resin coreroller as it is unrolled.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLY-PROTECTION MAT 4Polypropylene Geotextile MatTechnical Data SheetDESCRIPTIONPoly-Protection Mat 4 is a 4 ounce, non-woven, needle punchedpolypropylene, geotextile mat. It is manufactured from recycledpolyester products that are environmentally friendly.FEATURESIncreases Puncture ResistanceReplaces Protection BoardExcellent Reinforcement of Entire Waterproofing SystemTYPICAL USESPoly-Protection Mat 4 is used in the Polycoat-Aquaseal ® andother below grade waterproofing systems.Outer Protection MatCOLOR/TEXTUREBlack - Fuzzy (one side) / Smooth (one side)PACKAGINGSingle Rolls. 3' x 300' (0.91 m x 110 m) nominalTECHNICAL DATACoverage per roll, observed ............................. 900 sq. ft.83.6 m²Weight Per Square Yard ................................... 4 oz.135 g/m²Weight Per Roll ................................................... 25 lbs11.3 kgThickness, ASTM D-5199-91 ............................ 100 mils2540 micronsGrab tensile strength, ASTM D-1682 ............... 90 lbs40.8 kgWide width strip tensile strength,ASTM D-4595 ..................................................... 55 lbs/in9.8 kg/cmMullen burst, ASTM D-3786 .............................. 230 psi1.6 MPaPuncture, ASTM D-4833 .................................... 60 lbs27.2 kgsTrapezoid Tear Strength, ASTM D-4533-85 .... 40 lbs18.1 kgsNot a stock item. Contact Polycoat Products for available.APPLICATIONAll exposed membrane surfaces should be protected byimmediately installing the Poly-Protection Mat 4 into the wetfinal coat of Polycoat-Aquaseal ® .Mats cut to predetermined lengths are held up to the top of thecoated area and pressed into the coating, smooth sidedown/fuzzy side up. With the aid of a dry phenolic resin coreroller, starting at the top and working your way to the bottom,the mat is embedded into the wet material.Alternate Method: Roll the mat horizontally along the verticalsurface, embedding the mat with a dry phenolic resin coreroller as it is unrolled. Back filling may begin 12 hours afterthe Poly-Protection Mat 4 is installed.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-Caulk ® 80 is a two-component aromatic, 1:1 ratio, rapidsetting, self leveling, 100% solids polyurea caulkingcompound for interior and exterior horizontal application.FEATURES100% Solids FlexibleDown Time 30-90 minutes OdorlessMeets USDA CriteriaNon-ToxicRemains Flexible, Even In Cold TemperaturesMeets California VOC and AQMD RequirementsUSESPoly-Caulk ® 80 is used on interior and exterior horizontalconcrete surfaces, to repair random cracks, control joints,and other areas where down time is limited.Food Processing PlantsBridge HeadersFreezers and Cold StorageWaste Water Treatment PlantsParking Garage DecksIndustrial/Manufacturing FacilitiesWarehousesAirportsSpallsTruck ApronsGrade MatchingSaw/Utility CutsCOLORSConcrete GreyNote: Poly-Caulk ® 80 will discolor in exterior applications.PACKAGING10 gallon kit: One 5 gallon pail of Side-A and One 5 gallon pailof Side-B.100 gallon kit: One 55 gallon drum (net 50 gallons) of Side-A and One 55 gallon drum (net 50 gallons) of Side-B.COVERAGE RATES LF/GallonDepthofJointWidth of Joint4" a" 2" b" p" c" 1"4" 3082051541231028877a" 205136102826858512" 1541027761514438b" 123826149413530p" 102685141342925c" 885844362925221"77513830252219Coverages and yields shown do not include allowancesfor loss or waste and variations in job conditions. Eachuser must establish their own factors for loss from experience.POLY-CAULK ® 80100% Solids Self-LevelingPolyurea Caulking CompoundTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 1A : 1BSpecific Gravity,Part-A ................................................................. 1.16Part-B ................................................................. 1.01Viscosity at 75°F (24°C),Part-A .................................................................. 430 cpsPart-B .................................................................. 550 cpsGel Time at 75°F (24°C), ASTM D-2471 ............ 50 secondsHardness, ASTM D-2240 ................................... 80 ± 2 Shore ATensile Strength, ASTM D-412 ........................... 1500 ± 200 psi10.3 ± 1.4 MPaElongation, ASTM D-412 .................................... 300 ± 50%Tear Strength, ASTM D-624 ............................... 275 ± 50 pli48.2 ± 8.8 kNmTotal Solids by Weight, ASTM D-2369 .............. 95%Total Solids by Volume, ASTM D-2697 ............. 95%Volatile Organic Compounds, (Part-A & B combined)ASTM D-2369-81 ............................................. 0.75 lbs/gal90 gm/literSURFACE PREPARATIONAllow concrete to cure 28 days before installation.Saw cut the joint to ACI Recommendations.All joints must be clean and dry prior to installing Poly-Caulk ® 80.If joint is damp, dry with heat torch.If primer is required, use Polyprime 2180 or Polyprime EBF.Remove all dust from the concrete pores prior to installingPoly-Caulk ® 80.If backer rod is used in control joints, the recommended depthis not greater than 25% of the total depth of the slab.Construction joints are to be filled to full depth using no backerrod or silica sand.To repair T-joints, the joint should be cut a minimum of 25%of the total depth of the slab. The side of the T-joint must becut 12" from the joint and a minimum of 2" deep.For random crack and spall repairs, each side of the crackshould be cut to create a minimum 2" deep vertical edge.Ensure that all joint edges are at 90° angles to grade with noV-grooving or feather edges.MIXINGPoly-Caulk ® 80A may not be diluted under any circumstance.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Pre-mix Poly-Caulk ® 80A Side-B material before combiningwith Side-A. Side-A material requires no mixing.Use only a proportioning dispensing system which transfers,meters and mixes the Side-A and Side-B components at thedesired rate and at the required proportion of 1:1 by volume.Both components are pumped through a disposable staticmixing tube with restrictor plugs.Add Side-A to Side-B while mixing, using a mechanical mixerat a low speed. Mix until a homogeneous mixture and coloris obtained (at least 5 minutes).manufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDo not use in cracks, construction joints or control joints ifsurface is subject to thermal cycling.Discoloration will occur if exposed to UV, however no changewill occur in the physical properties.WARNINGThis product contains Isocyanates and Curatives.Use care to scrape the sides of the container to ensure thatno unmixed material remains.Use caution not to whip air into the material as this may resultin pinhole blisters and/or shortened pot life.APPLICATIONFor best results, machine dispense using a 1:1 ratio pump,with or without heater as required. Use static mixing tube withrestrictor before dispensing. Material left in statice mixingtube will thicken in about 2 minutes and mixing tube needsto be discarded at that point.This material can be applied at environmental temperaturesfrom 20°F (-6.6°C) to as high as 135°F (57°C).The product needs to be conditioned at 75-80°F prior to use.This material may be used to fill the entire crack/joint. Excess/overflow material from joints should be shaved off in about 60to 90 minutes after application.FINISHINGSlice off any overpour flush to grade.Open to traffic once Poly-Caulk ® 80 has set.Surface can be utilized to light traffic typically within 90minutes of application.CLEAN UPCured product may be disposed of without restriction. Mixexcess A and B material and allow to cure. Check local, stateand federal laws before disposing of material.STORAGEPoly-Caulk ® 80 should be stored at 60-95°F (15-35°C).Poly-Caulk ® 80 has a shelf life of one (1) year from date ofPlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-Caulk ® PX27 is a self leveling, two component, 1:1 (A:B)ratio by volume, 100% solids polyurethane sealant.FEATURESOdorlessFlexible100% Solids Cured Material Remains Flexible, Even In ColdTemperaturesTYPICAL USESPoly-Caulk ® PX27SL is used on interior and exterior horizontalconcrete surfaces, to repair random cracks, control joints,and other areas where down time is limited.AirportsBridge HeadersSpallsTruck ApronsSaw/Utility CutsParking Garage DecksIndustrial/Manufacturing FacilitiesCOLORSConcrete GreyPACKAGING1.5 gallon kit: One 1gallon can, net fill 0.75 gallons of Side-A and One 2 gallon pail, net fill 0.75 gallons of Side-B.POLY-CAULK ® PX27SL100% Solids Self-LevelingPolyurethane Joint SealantTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 1A : 1BSpecific Gravity,Part-A ................................................................. 1.02Part-B ................................................................. 1.44Viscosity at 75°F (24°C),Part-A ................................................................. 65 ± 10 poisePart-B ................................................................. 70 ± 10 poisePot Life at 75°F (24°C), 50% R.H. ..................... 2-3 hoursTackfree Time at 77°F (25°C), ........................... 12 hoursCure Time at 75°F (24°C), 50% R.H. ................. 36-48 hoursHardness, ASTM D-2240 ................................... 30 ± 5 Shore ATensile Strength, ASTM D-412 ........................... 300 ± 50 psi2.1 ± 0.3 MPaElongation, ASTM D-412 .................................... 800 ± 50%Tear Strength, ASTM D-624 ............................... 50 ± 5 pli8.8 ± 0.8 kNmTotal Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%SURFACE PREPARATIONAllow concrete to cure 28 days before installation.All joints must be clean and dry prior to installing Poly-Caulk ® PX27SL.If joint is damp, dry with heat torch.Remove all dust from the concrete pores prior to installingPoly-Caulk ® PX27SL.COVERAGE RATES LF/GallonDepthofJointWidth of Joint4" a" 2" b" p" c" 1"4" 3082051541231028877a" 205136102826858512" 1541027761514438b" 123826149413530p" 102685141342925c" 885844362925221"77513830252219Coverages and yields shown do not include allowancesfor loss or waste and variations in job conditions. Eachuser must establish their own factors for loss from experience.Backer rod should be used in control joints, the recommendeddepth is not greater than 25% of the total depth of the slab.Construction joints are to be filled to full depth using no backerrod or silica sand.To repair T-joints, the joint should be cut a minimum of 25%of the total depth of the slab. The side of the T-joint must becut 12" from the joint and a minimum of 2" deep.For random crack and spall repairs, each side of the crackshould be cut to create a minimum 2" deep vertical edge.Ensure that all joint edges are at 90° angles to grade with noV-grooving or feather edges.All surfaces must be primed with Polyprime 2180 or PolyprimeEBF-LV.MIXINGPoly-Caulk ® PX27SL may not be diluted under anycircumstance.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Pre-mix Poly-Caulk ® PX27SL Side-B material beforecombining with Side-A. Side-A material requires no mixing.Add Side-A to Side-B while mixing, using a mechanical mixerat low speed. Mix until a homogeneous mixture and color isobtained (at least 5 minutes).Use care to scrape the sides of the container to ensure thatno unmixed material remains.Use caution not to whip air into the material as this may resultin pinhole blisters and/or shortened pot life.APPLICATIONApply using a caulking gun, hand pressure-type or pour fromcontainer.This material can be applied at ambient temperatures from40°F (4.4°C) to as high as 135°F (57°C).The product needs to be conditioned at 75-80°F prior to use.FINISHINGAfter applying Poly-Caulk ® PX27SL, wait 36-48 hours,depending on temperature and humidity before opening totraffic.CLEAN UPCured product may be disposed of without restriction. Mixexcess A and B material and allow to cure. Check local, stateand federal laws before disposing of material.STORAGEPoly-Caulk ® PX27SL should be stored at room temperature,60-95°F (15-35°C).Poly-Caulk ® PX27SL has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDiscoloration will occur if exposed to UV, however no changewill occur in the physical properties.WARNINGThis product contains Isocyanates and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-Caulk ® PX27 Gun Grade is a two component, 1:5 (A:B)ratio by volume, non-sag, 100% solids polyurethane sealant.FEATURESOdorlessFlexible100% Solids Cured Material Remains Flexible, Even In ColdTemperaturesTYPICAL USESPoly-Caulk ® PX27GG is used on interior and exterior verticalconcrete surfaces, to repair random cracks, control joints,and other areas where down time is limited.AirportsBridge HeadersSpallsTruck ApronsGrade MatchingSaw/Utility CutsParking Garage DecksIndustrial/Manufacturing FacilitiesCOLORSConcrete GreyPACKAGING1.5 gallon kit: One 1 quart can of Side-A and One 2 gallon pail,net fill 1.25 gallons of Side-B.SURFACE PREPARATIONAllow concrete to cure 28 days before installation.All joints must be clean and dry prior to installing Poly-Caulk ® PX-27GG.COVERAGE RATES LF/GallonWidth of JointDepthofJoint4" a" 2" b" p" c" 1"4" 3082051541231028877a" 205136102826858512" 1541027761514438b" 123826149413530p" 102685141342925c" 885844362925221"77513830252219Coverages and yields shown do not include allowancesfor loss or waste and variations in job conditions. Eachuser must establish their own factors for loss from experience.POLY-CAULK ® PX27GG100% Solids Non-Sag, Gun GradePolyurethane Joint SealantTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mixing Ratio by Volume ...................................... 1A : 5BSpecific Gravity,Part-A ................................................................. 1.14Part-B ................................................................. 1.20Viscosity at 75°F (24°C),Part-A ................................................................. 50 ± 20 cpsPart-B ................................................................. thixotropePot Life at 75°F (24°C), 50% R.H. ..................... 2-3 hoursTackfree Time at 77°F (25°C), ........................... 12 hoursCure Time at 75°F (24°C), 50% R.H. ................. 36-48 hoursHardness, ASTM D-2240 ................................... 30 ± 5 Shore ATensile Strength, ASTM D-412 ........................... 200 ± 50 psi1.4 ± 0.3 MPaElongation, ASTM D-412 .................................... 600 ± 50%Tear Strength, ASTM D-624 ............................... 50 ± 5 pli8.8 ± 0.8 kNmTotal Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%If joint is damp, dry with heat torch.Remove all dust from the concrete pores prior to installingPoly-Caulk ® PX27GG.Backer rod should be used in control joints, the recommendeddepth is not greater than 25% of the total depth of the slab.Construction joints are to be filled to full depth using no backerrod or silica sand.To repair T-joints, the joint should be cut a minimum of 25%of the total depth of the slab. The side of the T-joint must becut 12" from the joint and a minimum of 2" deep.For random crack and spall repairs, each side of the crackshould be cut to create a minimum 2" deep vertical edge.Ensure that all joint edges are at 90° angles to grade with noV-grooving or feather edges.All surfaces must be primed with Polyprime 2180 or PolyprimeEBF-LV.MIXINGPoly-Caulk ® PX27GG may not be diluted under anycircumstance.Pre-mix Poly-Caulk ® PX27GG Side-B material beforecombining with Side-A. Side-A material requires no mixing.Add Side-A to Side-B while mixing, using a mechanical mixerat low speed. Mix until a homogeneous mixture and color isobtained (at least 5 minutes).14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Use care to scrape the sides of the container to ensure thatno unmixed material remains.Use caution not to whip air into the material as this may resultin pinhole blisters and/or shortened pot life.APPLICATIONApply using a caulking gun, hand pressure-type or pour fromcontainer.This material can be applied at environmental temperaturesfrom 40°F (4.4°C) to as high as 135°F (57°C).The product needs to be conditioned at 75-80°F prior to use.FINISHINGAfter applying Poly-Caulk ® PX-27GG wait 36-48 hours,depending on temperature and humidity before opening totraffic.CLEAN UPCured product may be disposed of without restriction. Mixexcess A and B material and allow to cure. Check local, stateand federal laws before disposing of material.STORAGEPoly-Caulk ® PX-27GG should be stored at room temperature,60-95°F (15-35°C).Poly-Caulk ® PX-27GG has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDiscoloration will occur if exposed to UV, however no changewill occur in the physical properties.WARNINGThis product contains Isocyanates and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-Caulk ® JF is a two component, Jet Fuel/ChemicalResistant, 1:1 ratio, self-leveling polyurethane caulkingsealant.FEATURESFlexibleNon-ToxicRemains Flexible, Even In Cold TemperaturesConforms to Federal Specification SS-S-200EUSESPoly-Caulk ® JF is used on interior / exterior horizontal concretesurfaces, to repair random cracks and joints.Airport RunwaysBridge HeadersParking ApronsCOLORSBlack OnlyPACKAGING10 gallon kit: One 5 gallon pail of Side-A and One 5 gallon pailof Side-B.100 gallon kit: One 55 gallon drum (net 50 gallons) of Side-A and One 55 gallon drum (net 50 gallons) of Side-B.COVERAGE RATES LF/GallonWidth of JointDepthofJoint4" a" 2" b" p" c" 1"4" 3082051541231028877a" 205136102826858512" 1541027761514438b" 123826149413530p" 102685141342925c" 885844362925221"77513830252219Coverages and yields shown do not include allowancesfor loss or waste and variations in job conditions. Eachuser must establish their own factors for loss from experience.POLY-CAULK ® JFSelf-Leveling, Jet Fuel ResistantPolyurethane Caulking CompoundTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 1A : 1BWorking Life at 75°F (24°C), 50% RH ............... 2 hoursWorking Life (Accelerated) at 77°F(25°C), 50%RH ... 35 minutesTackfree Time at 75°F (24°C), 50% RH ............ 12 hours(Fed Spec, SS-S-200E)Cure Time at 75°F (24°C), 50% R.H. ................. 48-72 hoursHardness, ASTM D-2240 ................................... 15 ± 5 Shore ASpecific Gravity,Part-A ................................................................. 1.02Part-B ................................................................. 1.27Viscosity at 75°F (24°C),Part-A ................................................................. 2000 ± 300 cpsPart-B ................................................................. 3000 ± 300 cpsTensile Strength, ASTM D-412 ........................... 400 ± 50 psi2.7 ± 0.3 MPaElongation, ASTM D-412 .................................... 900 ± 10%Tear Strength, ASTM D-624 ............................... 60 ± 25 pli10.5 ± 4.4 kNmShrinkage ........................................................... NegligibleSURFACE PREPARATIONAllow concrete to cure 28 days before installation.All joints must be clean and dry prior to installing Poly-Caulk ® JF.Remove all dust from the concrete pores prior to installingPoly-Caulk ® JF.All joints must be absolutely clean.The use of primer is optional. If primer is required, Polycoatrecommends the use of Polyprime 2180.All curing compounds, old caulks, grease, waterproofingcompounds, etc., must be removed.For non-porous surfaces such as metal, etc., clean to brightsurface is recommended.Polyethylene rod or polyurethane foam is recommended asa joint-filler and back-up material.Joint Design: Suitable for all properly designed joints followingaccepted engineering practices.MIXINGPoly-Caulk ® JF may not be diluted under any circumstance.Pre-mix Poly-Caulk ® JF Side-B material before combiningwith Side-A. Side-A material requires no mixing.Add Side-A to Side-B while mixing, using a mechanical mixerat low speed. Mix until a homogeneous mixture and color isobtained (at least 5 minutes).Use care to scrape the sides of the container to ensure thatno unmixed material remains.Use caution not to whip air into the material as this may resultin pinhole blisters and/or shortened pot life.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATIONApply using a caulking gun, hand pressure-type or pour fromcontainer.This material can be applied at environmental temperaturesfrom 40°F (4.4°C) to as high as 135°F (57°C).The product needs to be conditioned at 75-80°F (__-__°C)priorto use.FINISHINGOpen to traffic once Poly-Caulk ® JF has set.CLEAN UPCured product may be disposed of without restriction. Mixexcess A and B material and allow to cure. Check local, stateand federal laws before disposing of material.STORAGEPoly-Caulk ® JF should be stored at room temperature, 60-95°F (15-35°C).Poly-Caulk ® JF has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDo not use in cracks, construction joints or control joints ifsurface is subject to thermal cycling.Discoloration will occur if exposed to UV, however no changewill occur in the physical properties.WARNINGThis product contains Isocyanates and Curatives.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-Caulk ® Hand-Mix is a two component, modified aliphatic,rapid setting, self-leveling, 100% solids polyurea caulkingcompound.FEATURES100% Solids FlexibleMeets USDA CriteriaOdorlessRemains Flexible, Even In Cold TemperaturesMeets California VOC and AQMD RequirementsUSESPoly-Caulk ® HM is for small repairs on interior and exteriorhorizontal concrete surfaces, to repair random cracks, controljoints, and other areas where down time is limited.Food Processing PlantsAirportsBridge HeadersSpallsFreezers and Cold Storage Truck ApronsWaste Water Treatment Plants Grade MatchingParking Garage DecksSaw/Utility CutsIndustrial/Manufacturing FacilitiesCOLORSGreyPACKAGING1 gallon kit: One 1 gallon can (net fill 0.875 gallons) of Side-A and One 1 pint can (net fill 0.125 gallons) of Side-B.SURFACE PREPARATIONAllow concrete to cure 28 days before installation.Saw cut the joint to ACI Recommendations.All joints must be clean and dry prior to installing Poly-Caulk ® HM.If joint is damp, dry with heat torch.Remove all dust from the concrete pores prior to installingPoly-Caulk ® HM.Ensure that all joint edges are at 90° angles to grade with noV-grooving or feather edges.MIXINGPoly-Caulk ® HM may not be diluted under any circumstance.Pre-mix Poly-Caulk ® HM Side-B material before combiningwith Side-A. Side-A material requires no mixing.Add Side-A to Side-B while mixing, using a mechanical mixerat slow speed. Mix until a homogeneous mixture and color isobtained (at least 5 minutes).Use care to scrape the sides of the container to ensure thatno unmixed material remains.POLY-CAULK ® HM100% Solids Self-LevelingPolyurea Caulking CompoundTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 7A : 1BHardness, ASTM D-2240 ................................... 80 ± 4 Shore AElongation, ASTM D-412 .................................... 600 ± 50%Tensile Strength, ASTM D-412 ........................... 2000 ± 200 psi13.8 ± 1.4 MPaGel Time at 75°F (24°C), ASTM D-2471 ............ 4-5 minutesTear Strength, ASTM D-624 ............................... 425 ± 50 pli74.5 ± 8.8 kNmTotal Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%Use caution not to whip air into the material as this may resultin pinhole blisters and/or shortened pot life.APPLICATIONNOTE: Poly-Caulk ® HM may not be diluted under any circumstances.Proportions are premeasured.Poly-Caulk ® HM can be applied at ambient temperatures from32°F (0°C) to as high as 135°F (57°C).The product needs to be conditioned at 75-80°F prior to use.FINISHINGAfter applying Poly-Caulk ® HM, wait 4-5 hours, depending ontemperature and humidity before opening to traffic.Slice off any overpour flush to grade.CLEAN UPCured product may be disposed of without restriction. Mixexcess A and B material and allow to cure. Check local, stateand federal laws before disposing of material.STORAGEPoly-Caulk ® HM should be stored at room temperature, 60-95°F (15-35°C).Poly-Caulk ® HM has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDo not dilute Poly-Caulk ® HM under any circumstances.Do not use in cracks, construction joints or control joints ifsurface is subject to thermal cycling.Discoloration will occur if exposed to UV, however no changewill occur in the physical properties.WARNINGThis product contains Isocyanates and Curatives.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.QUICK-N-CURELiquid CatalystTechnical Data SheetDESCRIPTIONQuick-N-Cure is a single component, proprietary, liquid catalystthat reduces the cold weather cure time of aromaticpolyurethane polyurea coatings. Quick-N-Cure may be usedto speed the cure of Polyglaze AR, AR-SF, PC-220,PC-220SF, PC-220OF, PC-440, PC-440SF, PC-440SC,Poly-I-Gard ® 246, Poly-I-Gard ® 246SF, Poly-I-Gard ® 246OF,Poly-I-Gard ® 246SC.FEATURESSpeeds Cure TimeAllows Coatings to Be Applied in Cold Weather to 40-50°FTYPICAL USESQuick-N-Cure may be used to accelerate cure time in coldweather applications.COLORRedPACKAGING0.7 ounce (20 gram) vial1 quart (0.95 liter) canMIXINGMaximum mixing ratio: 0.2 to 0.6 ounces Quick-N-Cure to 1gallon Aromatic Coating (5.9cc to 17.7cc Quick-N-Cure to3.78 liters Aromatic Coating).-or-1 to 3 ounces Quick-N-Cure to 5 gallons Aromatic Coating(29.6cc to 88.7cc Quick-N-Cure to 18.9 liters Aromatic Coating).The amount of catalyst to be added should be determinedbased on job conditions. However, it is recommended thatnot more than 0.1% to 0.2% of Quick-N-Cure be added (byweight) to the coating.Mix Quick-N-Cure into the coating by using a mechanicalmixer. Mix Quick-N-Cure into the coating until a homogeneousmixture and color is obtained.The pot life of the resulting compound will be approximately4-6 hours. This time will vary based on temperature, humidityand amount of Quick-N-Cure used.TECHNICAL DATA (Based on draw down film)Pot Life at 75°F (24°C), 50% R.H. ..................... 4-6 hoursMaximum Mixing Ratio,Quick-N-Cure:Aromatic Coating ........................ 0.6 oz/1 gal10cc/3.78 litersSpecific Gravity ................................................. 1.008Total Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%Viscosity at 75°F (24°C) ................................... 100 ± 50 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0 lb/gal0 gm/literUnder optimum conditions, coating will be ready for lighttraffic or subsequent coats in 24 hours.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEQuick-N-Cure has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSFor use in cold temperatures only.Excessive Quick-N-Cure will result in a reduction of the physicalproperties of the base membrane.Adding excessive amounts of Quick-N-Cure may result infoaming.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.WARNINGThis product contains Curatives.CURINGTo accelerate cure time the following products can be usedin conjunction with Quick-N-Cure:Polyglaze Hardener can be used with Polyglaze AR, AR-SF,Poly-I-Gard ® 246, Poly-I-Gard ® 246SF, Poly-I-Gard ® 246OF,Poly-I-Gard ® 246SC.PC-50 may be used with PC-220, PC-220SF, PC-220OF,PC-440, PC-440SF, PC440SC.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyprime 21 is a two component, high solids, liquid applied,epoxy-polyamine primer with unique penetratingcharacteristics.FEATURESLow OdorSolvent FreeLow ViscosityExcellent AdhesionTYPICAL USESConcretePlywoodPolyurethane Elastomeric SurfacesCOLORSPart-A: Blue, Part-B: YellowPACKAGING3 gallon kit: One 3.5 gallon pail, net fill 2 gallons (7.57 liters)of Part-A and One 1 gallon (3.78 liter) can of Part-B15 gallon kit: Two 5 gallon (18.9 liter) pails of Part-A and One5 gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is 2 parts Part-A Blue Liquid to 1 partPart-B Yellow Liquid.Polyprime 21 Part-A and Part-B should be thoroughly mixedindividually prior to combining to ensure a homogeneousmaterial. Polyprime 21 must always be mixed with two partsPart-A and one part Part-B (Part-A: Part-B = 2:1). The combinedcomponents should be thoroughly mixed using a mechanicalmixer at slow speed.APPLICATIONPolyprime 21 should be applied at the rate of 1 gallon (mixtureof Part-A & Part-B)/300 sq. ft. (0.14 liters/m²). Coverage ratewill depend on surface roughness and porosity. It can beapplied using an airless sprayer, brush, or phenolic resincore roller.Allow Polyprime 21 to become tack free before applying thecoating. Approximate tack free time is 4-6 hours at 75°F(24°C) and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.TECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... 1 gal/300 sq. ft.0.14 l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 20-30 min.Dry Film Thickness per Coat ............................. 5 ± 1 mils127 ± 25 micronsHardness, ASTM D-2240 .................................. 70 ± 5 Shore DSpecific Gravity,Part-A ................................................................. 1.09Part-B ................................................................. 1.07Total Solids by Weight, ASTM D-2369 .............. 91%Total Solids by Volume, ASTM D-2697 ............. 90%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 600 ± 50 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.75 lb/gal90 gm/litersolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyprime 21 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolyprime 21 should be coated within 12 hours after it hasbecome tack free.Not UV stable.Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime 21 is difficult to clean up after it has cured.Do not dilute Polyprime 21.POLYPRIME 21High SolidsEpoxy-Polyamine PrimerTechnical Data SheetMix no more material than can be used within 20 minutes.WARNINGThis product contains Epoxy Resin and Curatives.Polyprime 21 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time and pot life. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safe14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyprime 172 is a single component, liquid applied, aromaticpolyurethane polyurea primer. This primer provides excellentintercoat adhesion. Polyprime 172SC is designed for use inSouthern California to be in compliance with SCAQMD airquality standards.FEATURESOne ComponentFast CuringFor SCAQMD areas, use only Polyprime 172SCTYPICAL USESPolyurethane Intercoat Primer for Pedestrian Decks OnlyCOLORAmberPACKAGING1 gallon (3.78 liter) can5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, Polyprime 172 must be mixed thoroughly.Closed-top metal cans can be shaken or rolled to mixmaterial.APPLICATIONPolyprime 172 should be applied at the rate of 1 gallon/300sq.ft. (0.14 liters/m²). Coverage rate will depend on surfaceroughness and porosity. It can be applied using an airlesssprayer, brush, or phenolic resin core roller.Allow Polyprime 172 to become tack free before applying thecoating. Approximate tack free time is 1-2 hours at 75°F(24°C) and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.Polyprime 172 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyprime 172 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).TECHNICAL DATA (Based on draw down film)POLYPRIME 172 (250 VOC)(For Use Outside of SCAQMD Areas)Coverage Rate ................................................... 1 gal/300 sq. ft.0.14 l/m²Dry Film Thickness per Coat ............................. 4 ± 1 mils102 ± 25 micronsSpecific Gravity ................................................. 1.07Total Solids by Weight, ASTM D-2369 .............. 78 ± 2%Total Solids by Volume, ASTM D-2697 ............. 76 ± 2%Viscosity at 75°F (24°C) ................................... 300 ± 100 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 1.65 lb/gal197 gm/literLIMITATIONSPolyprime 172 should be coated within 2 hours after it hasbecome tack free.Not UV stable.POLYPRIME 172 / 172SCSingle ComponentAromatic Polyurethane PrimerTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYPRIME 172SC (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ................................................... 1 gal/300 sq. ft.0.14 l/m²Dry Film Thickness per Coat ............................. 4 ± 1 mils102 ± 25 micronsSpecific Gravity ................................................. 1.15Total Solids by Weight, ASTM D-2369 .............. 74 ± 2%Total Solids by Volume, ASTM D-2697 ............. 76 ± 2%Viscosity at 75°F (24°C) ................................... 300 ± 100 cpsVolatile Organic Compounds,ASTM D-2369-81(excluding exempt solvent) ...... 0.75 lb/gal90 gm/literSurfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime 172 is difficult to clean up after it has cured.Do not dilute under any circumstance.WARNINGThis product contains Isocyanates and Solvent.This product is considered Dangerous Goods. DOTregulations classify it as: UN 1263, PAINT, Class 3, PG III,FLAMMABLE LIQUID.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyprime 2180 is a two component, liquid applied, epoxypolyamineprimer with unique penetrating characteristics.Polyprime 2180SC is designed for use in Southern Californiato be in compliance with SCAQMD air quality standardsFEATURESSeals ConcreteLow ViscosityExcellent AdhesionFor SCAQMD areas, use only Polyprime 2180SCTYPICAL USEConcretePolyurethane Intercoat PrimerCOLORSPart-A: Black, Part-B: WhiteMetalPlywoodPACKAGING2 Quart kit: One 1 quart (0.946 liter) can of Part-A and One 1quart (0.946 liter) can of Part-B.2 gallon kit: One 1 gallon (3.78 liter) can of Part-A and One 1gallon (3.78 liter) can of Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is 1 part Part-A Black Liquid to 1 partPart-B White Liquid.Polyprime 2180 Part-A and Part-B should be thoroughlymixed individually prior to combining to ensure ahomogeneous material. Polyprime 2180 must always bemixed with one part Part-A and one part Part-B (Part-A: Part-B = 1:1). The combined components should be thoroughlymixed using a mechanical mixer at slow speed.APPLICATIONPolyprime 2180 should be applied at the rate of 1 gallon(mixture of Part-A & Part-B)/300 sq. ft. (0.14 liters/m²). Coveragerate will depend on surface roughness and porosity. It canbe applied using an airless sprayer, brush, or phenolic resincore roller.Allow Polyprime 2180 to become tack free before applying thecoating. Approximate tack free time is 3-5 hours at 75°F(24°C) and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.Polyprime 2180 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time and pot life. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyprime 2180 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolyprime 2180 should be coated within 8-12 hours after ithas become tack free.Not UV stable.POLYPRIME 2180 / 2180SCTwo-ComponentEpoxy-Polyamine PrimerTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYPRIME 2180 (250 VOC)(For Use Outside of SCAQMD Areas)Coverage Rate ................................................... 1 gal/300 sq.ft.0.14 l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 60-90 min.Dry Film Thickness per Coat ............................. 4 ± 1 mils102 ± 25 micronsSpecific Gravity,Part-A ................................................................. 1.27Part-B ................................................................. 1.85Total Solids by Weight, ASTM D-2369 .............. 90 ± 2%Total Solids by Volume, ASTM D-2697 ............. 84 ± 2%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 600 ± 200Volatile Organic Compounds,ASTM D-2369-81 ............................................. 1.17 lbs/gal140 gm/literTECHNICAL DATA (Based on draw down film)POLYPRIME 2180SC (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ................................................... 1 gal/300 sq.ft.0.14l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 60-90 min.Dry Film Thickness per Coat ............................. 4 ± 1 mils102 ± 25 micronsSpecific Gravity,Part-A ................................................................. 1.30Part-B ................................................................. 1.89Total Solids by Weight, ASTM D-2369 .............. 90 ± 2%Total Solids by Volume, ASTM D-2697 ............. 84 ± 2%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 1200 ± 200Volatile Organic Compounds,ASTM D-2369-81(excluding exempt solvent) ...... 0.83 lbs/gal100 gm/liter14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime 2180 is difficult to clean up after it has cured.Do not dilute Polyprime 2180.Mix no more material than can be used within 45 minutes.WARNINGThis product contains Epoxy Resin and Curatives.Polyprime 2180 and 2180SC Part-A and Part-B are consideredDangerous Goods. DOT regulations classify it as: UN 1263,PAINT, Class 3, PG III, FLAMMABLE LIQUID.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYPRIME UAromatic Polyurethane PrimerTechnical Data SheetDESCRIPTIONPolyprime U is a two component, high solids, liquid appliedprimer with unique penetrating characteristics.FEATURESHigh SolidsFast Re-coat TimeLow OdorLow ViscosityTYPICAL USESIntercoat Adhesion primer for existing Urethane SystemonlyCOLORSPart-A: Black, Part-B: WhitePACKAGING2 gallon kit: One 1 gallon (3.78 liter) can of Part-A and One 1gallon (3.78 liter) can of Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One 5gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is 1 part Part-A Black Liquid to 1 partPart-B White Liquid.Polyprime U Part-A and Part-B should be thoroughly agitatedprior to mixing to ensure a homogeneous material. Polyprime Umust always be mixed with one part Part-A and one part Part-B(Part-A: Part-B = 1:1). The combined components should bethoroughly mixed using a mechanical mixer at slow speed.APPLICATIONPolyprime U should be applied at the rate of 1 gallon (mixture ofPart-A & Part-B)/300 sq. ft. (0.14 liters/m²). Coverage rate willdepend on surface roughness and porosity. It can be appliedusing an airless sprayer, brush, or phenolic resin core roller. Donot allow the material to puddle.Allow Polyprime U to become tack free before applying thecoating. Approximate tack free time is 2-4 hours at 75°F (24°C)and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.Polyprime U is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time and pot life. Use caution in batch sizes andthickness of application.TECHNICAL DATA (Based on draw down film)Coverage Rate ..................................................... 1 gal/300 sq. ft.0.14 l/m²Pot Life at 75°F (24°C), 50% R.H. ...................... 60-90 min.Dry Film Thickness per Coat .............................. 5 ± 1 mils127 ± 25 micronsSpecific Gravity,Part-A .................................................................. 1.22Part-B .................................................................. 0.98Total Solids by Weight, ASTM D-2369 ............... 97.8%Total Solids by Volume, ASTM D-2697 .............. 97.7%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 500 ± 100 cpsVolatile Organic Compounds,ASTM D-2369-81 .............................................. 0.21 lbs/gal25 gm/literEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediately afteruse.STORAGEPolyprime U has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).LIMITATIONSPolyprime U should be coated within 12 hours after it has becometack free.Not UV stable.Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soon aspossible.Polyprime U is difficult to clean up after it has cured.Do not dilute Polyprime U.Mix no more material than can be used within 20 minutes.WARNINGThis product contains Isocyanate.Low temperature and/or low humidity extend the cure time.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYPRIME U22Aromatic Polyurethane PrimerTechnical Data SheetDESCRIPTIONPolyprime U22 is a two component, high solids, liquid appliedprimer with unique penetrating characteristics.FEATURESHigh SolidsFast Re-coat TimeExcellent AdhesionTYPICAL USESConcretePlywoodCOLORSPart-A: Black, Part-B: WhiteLow OdorLow ViscosityAsphaltPACKAGING2 gallon kit: One 1 gallon (3.78 liter) can of Part-A and One 1gallon (3.78 liter) can of Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is 1 part Part-A Black Liquid to 1 partPart-B White Liquid.Polyprime U22 Part-A and Part-B should be thoroughly agitatedprior to mixing to ensure a homogeneous material. PolyprimeU22 must always be mixed with one part Part-A and one partPart-B (Part-A: Part-B = 1:1). The combined componentsshould be thoroughly mixed using a mechanical mixer atslow speed.APPLICATIONPolyprime U22 should be applied at the rate of 1 gallon(mixture of Part-A & Part-B)/300 sq. ft. (0.14 liters/m²). Coveragerate will depend on surface roughness and porosity. It canbe applied using an airless sprayer, brush, or phenolic resincore roller. Do not allow the material to puddle.Allow Polyprime U22 to become tack free before applying thecoating. Approximate tack free time is 2-4 hours at 75°F(24°C) and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.TECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... 1 gal/300 sq. ft.0.14 l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 20-30 min.Dry Film Thickness per Coat ............................. 5 ± 1 mils127 ± 25 micronsSpecific Gravity,Part-A ................................................................. 1.12Part-B ................................................................. 0.99Total Solids by Weight, ASTM D-2369 .............. 95%Total Solids by Volume, ASTM D-2697 ............. 96%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 600 ± 50 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.47 lbs/gal56 gm/litersolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyprime U22 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolyprime U22 should be coated within 12 hours after it hasbecome tack free.Not UV stable.Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime U22 is difficult to clean up after it has cured.Do not dilute Polyprime U22.Mix no more material than can be used within 20 minutes.WARNINGThis product contains Isocyanate.Polyprime U22 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time and pot life. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safe14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYPRIME U25Aromatic Polyurethane PrimerTechnical Data SheetDESCRIPTIONPolyprime U25 is a two component, liquid applied primer withunique penetrating characteristics.FEATURESLow ViscosityExcellent AdhesionFast Re-coat TimeTYPICAL USESConcreteAsphaltPlywoodCOLORSPart-A: Black, Part-B: WhitePACKAGING2 gallon kit: One 1 gallon (3.78 liter) can of Part-A and One 1gallon (3.78 liter) can of Part-Bd.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is: 1 part Part-A Black Liquid to 1 partPart-B White Liquid.Polyprime U25 Part-A and Part-B should be thoroughly agitatedprior to mixing to ensure a homogeneous material. PolyprimeU25 must always be mixed with one part Part-A and one partPart-B (Part-A: Part-B = 1:1). The combined componentsshould be thoroughly mixed using a mechanical mixer atslow speed.APPLICATIONPolyprime U25 should be applied at the rate of 1 gallon(mixture of Part-A & Part-B)/300 sq. ft. (0.14 liters/m²). Coveragerate will depend on surface roughness and porosity. It canbe applied using an airless sprayer, brush, or phenolic resincore roller. Do not allow the material to puddle.Allow Polyprime 21 to become tack free before applying thecoating. Approximate tack free time is 2-4 hours at 75°F(24°C) and 50% relative humidity.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.TECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... 1 gal/300 sq. ft.0.14 l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 1-2 hoursDry Film Thickness per Coat ............................. 4 ± 1 mils102 ± 25 micronsSpecific Gravity,Part-A ................................................................. 1.08Part-B ................................................................. 0.97Total Solids by Weight, ASTM D-2369 .............. 81 ± 2%Total Solids by Volume, ASTM D-2697 ............. 79 ± 2%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 60 ± 5 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 1.64 lbs/gal197 gm/literEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyprime U25 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolyprime U25 should be coated within 12 hours after it hasbecome tack free.Not UV stable.Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime U25 is difficult to clean up after it has cured.Do not dilute Polyprime U25.Mix no more material than can be used within 1 hour.WARNINGThis product contains Isocyanates and Solvent.Polyprime U25 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will significantly acceleratethe cure time and pot life. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.Polyprime U25 can be used for intercoat adhesion forPolycoat-Staingard 6000 and Polycoat-Staingard 6072.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyprime EBF-LV is a two component, high solids, liquidapplied, epoxy-polyamine filler surfacer with uniquecharacteristic of sealing pores in concrete.FEATURESLow OdorSolvent FreeTYPICAL USESConcretePolyurethane Elastomeric SurfacesCOLORSPart-A: Black, Part-B: WhiteHigh SolidsExcellent AdhesionPACKAGING2 gallon kit: One 1 gallon (3.78 liter) can of Part-A and One 1gallon (3.78 liter) can of Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.MIXINGThe volume mixing ratio is 1 part Part-A Black Liquid to 1 partPart-B White Liquid.Polyprime EBF-LV Part-A and Part-B should be thoroughlymixed individually prior to combining to ensure ahomogeneous material. Polyprime EBF-LV must always bemixed with one part Part-A and one part Part-B (Part-A: Part-B = 1:1). The combined components should be thoroughlymixed using a mechanical mixer at slow speed.APPLICATIONPolyprime EBF-LV can be applied using a flat squeegee,phenolic resin core roller, trowel or airless spray.COVERAGE RATEOne gallon per 200 square feet in general. Coverage rate willdepend on surface roughness and porosity.Allow Polyprime EBF-LV to become tack free before applyingthe coating. Approximate tack free time is 3-5 hours at 75°F(24°C) and 50% relative humidity.POLYPRIME EBF-LVHigh SolidsEpoxy-Polyamine Filler SurfacerTechnical Data SheetTECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... 1 gal/200 sq. ft.0.20 l/m²Pot Life at 75°F (24°C), 50% R.H. ..................... 30-45 min.Hardness, ASTM D-2240 .................................. 70 ± 5 Shore DSpecific Gravity,Part-A ................................................................. 1.34Part-B ................................................................. 1.97Total Solids by Weight, ASTM D-2369 .............. 94.5%Total Solids by Volume, ASTM D-2697 ............. 91.4%Viscosity at 75°F (24°C),Part-A & B combined ....................................... 30 ± 5 poiseVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.76 lb/gal91 gm/literSTORAGEPolyprime EBF-LV has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSNot UV stable.Polyprime EBF-LV should be coated within 12 hours after ithas become tack free.Surfaces must be dry, clean and free of foreign matter.Containers that have been opened must be used as soonas possible.Polyprime EBF-LV is difficult to clean up after it has cured.Do not dilute Polyprime EBF-LV.Mix no more material than can be used within 20 minutes.WARNINGThis product contains Epoxy Resin and Curatives.Recommended surface temperature should be greater than50°F (10°C) and at least 5°F (3°C) above the dew point.Polyprime EBF-LV is very sensitive to heat. Highertemperatures will significantly accelerate the cure time andpot life. Use caution in batch sizes and thickness of application.Low temperature will extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-220 is a single component, liquid applied, moisturecured, aromatic polyurethane elastomeric waterproofing basemembrane. This product does not meet VOC requirementsfor SCAQMD areas.FEATURESEconomicalMoisture CuredSeamless Waterproofing MembraneTYPICAL USESConcreteMetalMasonry SurfacesCOLORSGrey or TanPlywoodWoodCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-220 using a mechanical mixer atslow speed. Mix PC-220 thoroughly until a homogeneousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats, it is imperative that re-coating bedone within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow coating tocure 16 hours before proceeding to subsequent coats. Curetime will vary depending on temperature and humidity. If morethan 48 hours passes between coats, re-prime the surfacewith Polyprime EBF-LV, 21, 2180 or 172 before proceeding.If accelerated curing is required, add one quart of PC-50 in aPC-220Elastomeric, Aromatic PolyurethaneBase MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... See GuideSpecificationsDry Film Thickness,per coat at 1 gal/100 sq. ft. ......................... 11 ± 2 mils279 ± 50 micronsHardness, ASTM D-2240 .............................. 55 ± 5 Shore ATear Resistance, Die C,ASTM D-624 ................................................. 170 ± 25 pli29.8 ± 4.4 kN/mTensile Strength, ASTM D-412 ...................... 800 ± 100 psi5.5 ± 0.7 MPaUltimate Elongation, ASTM D-412 .................. 500 ± 50%Specific Gravity ............................................. 1.26Total Solids by Weight, ASTM D-2369 .......... 81 ± 2%Total Solids by Volume, ASTM D-2697 ......... 71 ± 2%Viscosity at 75°F (24°C) ............................... 6500 ± 3000 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 2.01 lb/gal240 gm/liter5 gallon pail of PC-220 and mix thoroughly. This acceleratedPC-220 will cure in 6-8 hours at 75°F (24°C) and 50% relativehumidity.PC-220 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes and thickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-220 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Should be used as a base membrane only.Not UV stable.Cannot withstand direct wear or abrasion. Topcoat must beapplied.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with Polycoat14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Products deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-220SFSolvent Free, Elastomeric,Aromatic Urethane Base MembraneTechnical Data SheetDESCRIPTIONPC-220SF is a single component, high solids, solvent free,low odor, environmentally safe, liquid applied, moisturecured, aromatic urethane elastomeric waterproofing basemembrane.FEATURESOdor FriendlyLow OdorProven ProtectionTYPICAL USESConcrete or Plywood DecksMetal, Wood, or Masonry SurfacesCOLORSGrey or TanCustom colors are also available. Minimum order of 300gallons (1136 liters). See color chart for special provisionsPACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-220SF using a mechanical mixerat slow speed. Mix PC-220SF thoroughly until a homogenousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Careshould be taken not to cause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended that an aggregate of washed, dry, roundedsand, approximately 16 or 20 mesh (0.0331-0.0469 in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish, intothe wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats it is imperative that re-coating bedone within 48 hours.CURINGAt 70°F (21°C) and 50% relative humidity, allow each coat tocure 16 hours between each coat. If more than 48 hourspasses between coats, re-prime the surface with PolyprimeEBF-LV, 21, 2180 or Polyprime 172 before proceeding.TECHNICAL DATACoverage Rate ............................................... See GuideSpecificationsDry Film Thickness,per coat @ 1 gal/100 sq. ft. .......................... 16 mils406 micronsHardness, ASTM D-2240 ............................. 50 ± 5 Shore ATear Resistance, Die C,ASTM D-624 ................................................... 220 ± 20 pli38.5 ± 3.9 kN/mTensile Strength, ASTM D-412 ...................... 600 ± 100 psi4.14 ± 0.7 MPaUltimate Elongation, ASTM D-412 .................. 625 ± 50%Specific Gravity ............................................. 1.34Total Solids by Weight, ASTM D-2369 .......... 99.99%Total Solids by Volume, ASTM D-2697 ......... 99.99%Viscosity at 75°F (24°C) ............................... 6500 ± 2000 cpsVolatile Organic Compounds,ASTM D-2369-81 ........................................... 0.001 lb/gal
Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com CopyrightFebruary 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-220OFOdor Friendly, Elastomeric,Aromatic Polyurethane Base MembraneTechnical Data SheetDESCRIPTIONPC-220OF is a single component, high solids, odor friendly,environmentally safe, liquid applied, moisture cured, aromaticpolyurethane elastomeric waterproofing base membrane.This product meets VOC requirements for SCAQMD areas.FEATURESLow OdorMoisture CuredSeamless Waterproofing MembraneTYPICAL USESConcreteMetalMasonry SurfacesPlywoodWoodCOLORSGrey. Tan color is available with minimum order of 250gallons (945 liters).Custom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-220OF using a mechanical mixerat slow speed. Mix PC-220OF thoroughly until a homogeneousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats, it is imperative that re-coating bedone within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow coating tocure 16 hours before proceeding to subsequent coats. Curetime will vary depending on temperature and humidity. If morethan 48 hours passes between coats, re-prime the surfaceTECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... See GuideSpecificationsDry Film Thickness,per coat at 1 gal/100 sq. ft. ......................... 14 ± 2 mils355 ± 50 micronsHardness, ASTM D-2240 ............................. 50 ± 5 Shore ATear Resistance, Die C,ASTM D-624 ................................................. 180 ± 25 pli31.5 ± 4.4 kN/mTensile Strength, ASTM D-412 ...................... 500 ± 100 psi3.4 ± 0.7 MPaUltimate Elongation, ASTM D-412 .................. 525 ± 50%Specific Gravity ............................................. 1.30Total Solids by Weight, ASTM D-2369 .......... 92.7%Total Solids by Volume, ASTM D-2697 ......... 87.7%Viscosity at 75°F (24°C) ............................... 6500 ± 2000 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 0.78 lb/gal94 gm/literwith Polyprime EBF-LV, 21, 2180 or 172 before proceeding.If accelerated curing is required, add one quart of PC-50 in a5 gallon pail of PC-220OF and mix thoroughly. Thisaccelerated PC-220OF will cure in 6-8 hours at 75°F (24°C)and 50% relative humidity.PC-220OF is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes and thickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-220OF has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Should be used as a base membrane only.Not UV stable.Cannot withstand direct wear or abrasion. Topcoat must beapplied.Containers that have been opened must be used as soonas possible.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Do not dilute under any circumstance.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-220SCOdor Friendly, Elastomeric,Aromatic Urethane Base MembraneTechnical Data SheetDESCRIPTIONPC-220SC is a single component, high solids, odor friendly,environmentally safe, liquid applied, moisture cured, aromaticurethane elastomeric waterproofing base membrane.FEATURESOdor FriendlyLow OdorProven ProtectionTYPICAL USESConcrete or Plywood DecksMetal, Wood, or Masonry SurfacesCOLORSGrey or TanCustom colors are also available. Minimum order of 300gallons (1136 liters). See color chart for special provisionsPACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-220SC using a mechanical mixer atslow speed. Mix PC-220SC thoroughly until a homogenousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Careshould be taken not to cause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended that an aggregate of washed, dry, roundedsand, approximately 16 or 20 mesh (0.0331-0.0469 in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rate of 20 lbs/100 sq. ft. or as required to achieve a slip-resistant finish, intothe wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats it is imperative that re-coating bedone within 48 hours.CURINGAt 70°F (21°C) and 50% relative humidity, allow each coat tocure 16 hours between each coat. If more than 48 hourspasses between coats, re-prime the surface with PolyprimeEBF-LV, 21, 2180 or Polyprime 172 before proceeding.Accelerated PC-220SC will cure in 6-8 hrs.TECHNICAL DATACoverage Rate ............................................... See GuideSpecificationsDry Film Thickness,per coat @ 1 gal/100 sq. ft. .......................... 14 mils355 micronsHardness, ASTM D-2240 ............................. 50 ± 5 Shore ATear Resistance, Die C,ASTM D-624 ................................................... 180 ± 25 pli31.5 ± 4.4 kN/mTensile Strength, ASTM D-412 ...................... 500 ± 100 psi3.44 ± 0.7 MPaUltimate Elongation, ASTM D-412 .................. 525 ± 50%Specific Gravity ............................................. 1.30Total Solids by Weight, ASTM D-2369 .......... 92.7%Total Solids by Volume, ASTM D-2697 ......... 87.7%Viscosity at 75°F (24°C) ............................... 6500 ± 2000 cpsVolatile Organic Compounds,ASTM D-2369-81 ........................................... 0.78 lb/gal94 gm/literPC-220SC is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime, therefore, use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.PC-50 may be used to accelerate cure.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-220SC has a shelf life of six (6) months from date of manufacturein original, factory-sealed containers.LIMITATIONSSurfaces must be dry, clean and free of foreign matter.For ease of application, materials should be applied intemperatures greater than 60°F (15.5°C).Should be used as a base membrane only.Not UV stable.Cannot withstand direct wear or abrasion. Topcoat must beapplied.Containers that have been opened must be used as soonas possible.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com CopyrightFebruary 2011 Polycoat Products
Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com CopyrightFebruary 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-235 is a single component, liquid applied, moisturecured, aromatic polyurethane elastomeric waterproofing basemembrane. This product does not meet VOC requirementsfor SCAQMD areas.FEATURESEconomicalMoisture CuredSeamless Waterproofing MembraneTYPICAL USESConcreteMetalMasonry SurfacesCOLORSGrey or TanPlywoodWoodNot a stock item. Minimum order of 250 gallons (945 liters)is required.PACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-235 using a mechanical mixer atslow speed. Mix PC-235 thoroughly until a homogeneousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats, it is imperative that re-coating bedone within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow coating tocure 16 hours before proceeding to subsequent coats. Curetime will vary depending on temperature and humidity. If morethan 48 hours passes between coats, re-prime the surfacewith Polyprime EBF-LV, 21, 2180 or 172 before proceeding.If accelerated curing is required, add one quart of PC-50 in a5 gallon pail of PC-235 and mix thoroughly. This acceleratedPC-235Elastomeric, Aromatic PolyurethaneBase MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... See GuideSpecificationsDry Film Thickness,per coat at 1 gal/100 sq. ft. ......................... 12 ± 2 mils305 ± 50 micronsHardness, ASTM D-2240 .............................. 70 ± 5 Shore ATear Resistance, Die C,ASTM D-624 ................................................. 200 ± 25 pli35.0 ± 4.4 kN/mTensile Strength, ASTM D-412 ...................... 1200 ± 300 psi8.3 ± 2.0 MPaUltimate Elongation, ASTM D-412 .................. 500 ± 50%Specific Gravity ............................................. 1.29Total Solids by Weight, ASTM D-2369 .......... 85 ± 2%Total Solids by Volume, ASTM D-2697 ......... 77 ± 2%Viscosity at 75°F (24°C) ............................... 9000 ± 3000 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 1.67 lb/gal200 gm/literPC-235 will cure in 6-8 hours at 75°F (24°C) and 50% relativehumidity.PC-235 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes and thickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-235 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Should be used as a base membrane only.Not UV stable.Cannot withstand direct wear or abrasion. Topcoat must beapplied.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade or14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
elow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-440 is a single component, liquid applied, moisturecured,aromatic polyurethane elastomeric waterproofing basemembrane, designed for use in most areas of California tobe in compliance with air quality standards. PC-440SC isdesigned for use in Southern California to be in compliancewith SCAQMD air quality standards.FEATURESMoisture CuredSeamless Waterproofing MembraneFor use in SCAQMD areas, use only PC-440SCTYPICAL USESConcreteMetalMasonry SurfacesCOLORSFor PC-440: Grey or TanPlywoodWoodFor PC-440SC: Grey. Tan color is available with minimumorder of 250 gallons (945 liters).Custom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix PC-440 using a mechanical mixer atslow speed. Mix PC-440 thoroughly until a homogeneousmixture and color is obtained. Use care not to allow theentrapment of air into the mixture.APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.Most applications require two coats. To obtain properadhesion between coats, it is imperative that re-coating bedone within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow coating toPC-440 / 440SCElastomeric, Aromatic PolyurethaneBase MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)PC-440 (250VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, ............................................ 11 ± 2 milsper coat at 1 gal/100 sq. ft.279 ± 50 micronsHardness, ASTM D-2240 .................................. 55 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 250 ± 25 pli43.8 ± 4.4 kN/mTensile Strength, ASTM D-412 .......................... 800 ± 100 psi5.5 ± 0.7 MPaUltimate Elongation, ASTM D-412 ...................... 500 ± 50%Specific Gravity ................................................. 1.26Total Solids by Weight, ASTM D-2369 .............. 81 ± 2%Total Solids by Volume, ASTM D-2697 ............. 71 ± 2%Viscosity at 75°F (24°C) ................................... 6500 ± 3000cpsVolatile Organic Compounds, ............................ 2.01 lb/galASTM D-2369-81240 gm/literTECHNICAL DATA (Based on draw down film)PC-440SC (100VOC)(For Use in SCAQMD Areas)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, ............................................ 14 ± 2 milsper coat at 1 gal/100 sq. ft.355 ± 50 micronsHardness, ASTM D-2240 ................................. 50 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 180 ± 25 pli31.5 ± 4.4 kN/mTensile Strength, ASTM D-412 .......................... 500 ± 100 psi3.4 ± 0.7 MPaUltimate Elongation, ASTM D-412 ...................... 525 ± 50%Specific Gravity ................................................. 1.30Total Solids by Weight, ASTM D-2369 .............. 92.7%Total Solids by Volume, ASTM D-2697 ............. 87.7%Viscosity at 75°F (24°C) ................................... 6500 ± 2000cpsVolatile Organic Compounds, ............................ 0.78 lb/galASTM D-2369-8194 gm/litercure 16 hours before proceeding to subsequent coats. Curetime will vary depending on temperature and humidity. If morethan 48 hours passes between coats, re-prime the surfacewith Polyprime EBF-LV, 21, 2180 or 172 before proceeding.If accelerated curing is required, add one quart of PC-50 in a5 gallon pail of PC-440 and mix thoroughly. This acceleratedPC-440 will cure in 6-8 hours at 75°F (24°C) and 50% relativehumidity.PC-440 is very sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes and thickness of application.Low temperature and/or low humidity extend the cure time.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-440 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Should be used as a base membrane only.Not UV stable.Cannot withstand direct wear or abrasion. Topcoat must beapplied.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-440SFSolvent Free, Elastomeric,Aromatic Polyurethane Base MembraneTechnical Data SheetDESCRIPTIONPC-440SF is a single component, high solids, low odor,solvent free, environmentally safe, liquid applied, moisturecured,aromatic polyurethane elastomeric waterproofing basemembrane.FEATURESSolvent FreeMoisture CuredSeamless Waterproofing MembraneTYPICAL USESConcreteMetalMasonry SurfacesCOLORSGrey or TanPlywoodWoodNot a stock item. Minimum order of 250 gallons (945 liters)is required.TECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness,per coat at 1 gal/100 sq. ft .............................. 16± 2 mils406 ± 50 micronsHardness, ASTM D-2240 .................................. 50 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 220 ± 25 pli38.5 ± 4.4 kNmTensile Strength, ASTM D-412 .......................... 400 ± 100 psi2.7 ± 0.7 MPaUltimate Elongation, ASTM D-412 ...................... 525 ± 75%Specific Gravity ................................................. 1.34Total Solids by Weight, ASTM D-2369 .............. 99.99%Total Solids by Volume, ASTM D-2697 ............. 99.99%Viscosity at 75°F (24°C) ................................... 6500±2000cpsVolatile Organic Compounds,ASTM D-2369-81 .............................................
as possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-260 is a two component, fast setting, fast curing, solventfree, flexible, high performance, and high solids polyurethaneelastomeric coating that can be applied to suitably preparedinterior or exterior concrete, plywood and metal surfaces. Dueto its fast gel time, PC-260 is suitable for applications intemperatures as low as 20°F (-6°C). It may be applied in asingle or multiple applications. PC-260 is also relativelyinsensitive to moisture and temperature allowing applicationsin varied temperatures and humidity.FEATURESNon-GassingRecoatableCoats Green (Vented) Concrete SeamlessCan Be Applied at Any ThicknessGood Thermal StabilityGood Chemical ResistanceMeets USDA CriteriaExcellent Low Temperature FlexibilityInterior or Exterior ApplicationsTYPICAL USESVehicular Traffic AreasSundecks & BalconiesCrack RepairsExpansion JointsStalls, Wash Racks, Kennel RunsExterior & Interior Pedestrian Traffic Surfaces such asWalkways, Patios, StairwaysInterior Surfaces such as Floors, Mechanical RoomsCOLORSGrey. Tan color is available with minimum order of 250gallons (945 liters).Custom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon kit: One 5 gallon pail, net fill 4 gallons (15.12 liters)of Part-A and One 1 gallon (3.78 liters) can of Part-B.1 gallon kit: One 1 gallon can, net fill 0.8 gallons (3 liters) ofPart-A and One quart can, net fill 0.2 gallons (0.78 liters) ofPart-B.COVERAGEPC-260 may be applied at any rate to achieve desired thickness.Theoretical coverage for 1 mil thickness is one gallonper 1520 sq. ft.SURFACE PREPARATIONRefer to general guidelines for complete information.MIXINGNOTE: PC-260 may not be diluted under any circumstances.PC-260Two Component, Solvent FreeElastomeric Base MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 4A : 1BCoverage Rate ................................................... See GuideSpecificationsDry Film Thickness,per coat at 1 gal/100 sq. ft .............................. 15 ± 2 mils381 ± 50 micronsHardness, ASTM D-2240 .................................. 64 ± 2 Shore ATear Resistance, Die C, ASTM D-624 .............. 230 ± 25 pli40.3 ± 4.4 kNmSplit Tear, ASTM D-470 ..................................... 60 ± 5 pli10.5 ± 0.9 kNmTensile Strength, ASTM D-412 .......................... 1500 ± 100 psi10.3 ± 0.7 MPaUltimate Elongation, ASTM D-412 ...................... 1000 ± 100%Total Solids by Volume, ASTM D-2697 .............. 95%Volatile Organic Compounds*ASTM D-2369-81 ............................................. 0.46 lb/gal55 gm/liter*Contains some high boiling colorless plasticizersProportions are premeasured.Using a mechanical mixer, first pre-mix separately Part-A andPart-B base material thoroughly to obtain a uniform color,making sure to scrape the solids from the bottom and sidesof the pail.Pour Part-B into Part-A slowly and while mixing, scrape thesides of the container. Mix for 1-2 minutes. Box the materials.Mix the combined Part-A and Part-B mixture thoroughly untiluniform color is obtained.APPLICATIONPC-260 should be applied at a temperature of 20°F (-6°C)and above.For best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure for 2-4 hours before proceeding subsequent coats.Cure time will vary depending on temperature and humidity.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
EQUIPMENT CLEAN UPEquipment should be cleaned with an environmentally safe,polyurethane-grade solvent (alcohol free) as permitted underlocal regulations immediately after use.STORAGEPC-260 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDo not open until ready to use. Any off ratio mixing of theproduct will affect the properties and the product may not cure.PC-260 should be used as a base membrane only. Topcoatmust be applied.PC-260 cannot withstand direct wear and abrasion.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Curative Material.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-280 is a two component, very rapid setting, rapid curing,solvent free, flexible, high performance, and high solidspolyurethane elastomeric coating that can be applied tosuitably prepared interior or exterior concrete, plywood andmetal surfaces. Due to very rapid gel time, PC-280 is suitablefor applications in temperatures as low as 20°F (-6°C). It maybe applied in a single or multiple applications. PC-280 is alsorelatively insensitive to moisture and temperature allowingapplications in varied temperatures and humidity.FEATURESNon-GassingRecoatableVery rapid setting and cure SeamlessCoats Green (Vented) ConcreteCan Be Applied at Any ThicknessGood Thermal StabilityGood Chemical ResistanceMeets USDA CriteriaExcellent Low Temperature FlexibilityInterior or Exterior ApplicationsTYPICAL USESVehicular Traffic AreasSundecks & BalconiesCrack RepairStalls, Wash Racks, Kennel RunsExterior & Interior Pedestrian Traffic Surfaces such asWalkways, Patios, StairwaysInterior Surfaces such as Floors, Mechanical RoomsCOLORSGrey. Tan color is available with minimum order of 250gallons (945 liters).Custom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon kit: One 5 gallon pail, net fill 4 gallons (15.12 liters)of Part-A and One 1 gallon (3.78 liters) can of Part-B.1 gallon kit: One 1 gallon can, net fill 0.8 gallons (3 liters) ofPart-A and One quart can, net fill 0.2 gallons (0.78 liters) ofPart-B.COVERAGEPC-280 may be applied at any rate to achieve desired thickness.Theoretical coverage for 1 mil thickness is one gallonper 1520 sq. ft.SURFACE PREPARATIONRefer to general guidelines for complete information.PC-280Two Component, Solvent FreeElastomeric Base MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 4A : 1BDry Film Thickness,per coat at 1 gal/100 sq. ft .............................. 15 ± 2 mils381 ± 50 micronsHardness, ASTM D-2240 .................................. 80 ± 3 Shore ATear Resistance, Die C, ASTM D-624 .............. 300 ± 25 pli52.5 ± 4.4 kNmTensile Strength, ASTM D-412 .......................... 2500 ± 100 psi17.2 ± 0.7 MPaUltimate Elongation, ASTM D-412 ...................... 800 ± 100%Total Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%Viscosity at 80°F (26°C) ................................... 20 ± 10 poiseVolatile Organic Compounds*ASTM D-2369-81 ............................................. 0.04 lb/gal5 gm/liter*Contains some high boiling colorless plasticizersMIXINGNOTE: PC-280 may not be diluted under any circumstances.Proportions are premeasured.Using a mechanical mixer, first pre-mix separately Part-A andPart-B base material thoroughly to obtain a uniform color,making sure to scrape the solids from the bottom and sidesof the pail.Pour Part-B into Part-A slowly and while mixing, scrape thesides of the container. Mix for 1-2 minutes. Box the materials.Mix the combined Part-A and Part-B mixture thoroughly untiluniform color is obtained.APPLICATIONPC-280 should be applied at a temperature of 20°F (-6°C)and above.For best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.It is recommended to apply an aggregate of washed, dry,rounded sand, approximately 16 or 20 mesh (0.0331-0.0469in.; 0.84-1.19 mm), 6.5+ Moh's minimum hardness at a rateof 20 lbs/100 sq. ft. or as required to achieve a slip-resistantfinish, into the wet second coat, covering it completely.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure for 2-4 hours before proceeding subsequent coats.Cure time will vary depending on temperature and humidity.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
EQUIPMENT CLEAN UPEquipment should be cleaned with an environmentally safe,polyurethane-grade solvent (alcohol free) as permitted underlocal regulations immediately after use.STORAGEPC-280 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSDo not open until ready to use. Any off ratio mixing of theproduct will affect the properties and the product may not cure.PC-280 should be used as a base membrane only. Topcoatmust be applied.PC-280 cannot withstand direct wear and abrasion.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Curative Material.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-550 is a single component water catalyzed polyurethanepolyurea, liquid applied elastomeric waterproof basemembrane. This product does not meet VOC requirementsfor SCAQMD areas.FEATURESNon-GassingSeamless MembraneApplied at any thicknessTYPICAL USESParking DecksPedestrian DecksHelicopter PadsShip DecksUnder TileCOLORGreyFast CuringWater CatalyzedConcretePlywoodMasonryMetalCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail with 1 vial of CatalystSUBSTRATESRefer to general guidelines for complete information.JOINTS, CRACKS AND FLASHINGSRefer to general guidelines for complete information.SLOPING AND CONCRETE REPAIRSConcrete repairs can be made prior to coating with a sand orrubber slurry mixture of 1 part mixed PC-550 (see mixinginstructions below) to 1 part clean sand or rubber. Light foottraffic is allowed in approximately 2 hours depending onweather conditions.PC-550 can be thickened with rubber granules by no morethan 10% by volume.COVERAGE RATEOne gallon of PC-550 mixed with one quart of water willprovide 14 mils of coverage over 100 sq. ft.Plywood or uneven surfaces may require additional materialto achieve the same mil thickness.MIXINGBefore application, mix PC-550 using a mechanical mixer atslow speed. Add PC-550 Catalyst and mix thoroughly until ahomogenous mixture is obtained. Use care not to allow theentrapment of air into the mixture.Mix PC-550 with water (water must be added) at a ratio of onePC-550Polyurethane PolyureaElastomeric MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)(For PC-550 unmixed with catalyst)Dry Film Thickness,per coat at 1 gal/100 sq. ft ............................ 12 ± 2 mils305 ± 50 micronsHardness, ASTM D-2240 ................................ 55 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............ 210 ± 20 pli36.8 ± 3.5 kN/mTensile Strength, ASTM D-412 ........................ 1000 ± 100 psi6.9 ± 0.7 MpaUltimate Elongation, ASTM D-412 .................... 500 ± 50%Specific Gravity ............................................... 1.25Total Solids by Weight, ASTM D-2369 ............ 82%Total Solids by Volume, ASTM, D-2697 .......... 76%Viscosity at 75°F (24°C) ................................. 2000 ± 1000cpsVolatile Organic Compounds,ASTM D-2369-81 ........................................... 1.71 lbs/gal205 gm/literquart of water to one gallon of PC-550. This will yield 14 gallonof membrane. The mixing ratio is 4 parts PC-550 to 1 part ofwater (4:1).APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to trap air which may result in bubbles.Requires a continuous coating application to minimize linesand/or streaking.Concrete, metal and old plywood surfaces should be primed.For best results, use a squeegee or a notched trowel.Requires a continuous coating application to minimize linesand/or streaking.Apply Polyprime 21 or 2180 to a PC-550 surface which ismore than 16 hours old to achieve the best intercoat adhesion.An aggregate of 14-30 rubber granules may be broadcast intothe PC-550 membrane at a rate of 10 lbs. per 100 sq. ft. orto refusal. The amount of rubber used will vary.A sand aggregate may also be used. Sand aggregrateshould be applied only in second coat.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure for 2-4 hours before proceeding subsequent coats.Cure time will vary depending on temperature and humidity.EQUIPMENT CLEANUPEquipment should be cleaned with environmentally safesolvent immediately after use.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
STORAGEPC-550 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).LIMITATIONSUsing a clear topcoat on this system will result in a cloudy,milky finish.Surfaces must be dry, clean and free of foreign matter.Keep unopened containers from freezing.Do not apply if temperature is below 50°F (10°C) or above90°F (32.2°C).Surface may be slippery when wet.PC-550 is not UV stable and must have a topcoat applied.PC-550 may shrink.PC-550 is a fast curing material and must be applied immediatelyafter mixing with water.Containers that have been opened must be used as soonas possible.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvents.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPC-850 is a two component, 1:1, high solids, fast set, liquidapplied, polyurea waterproofing base membrane.FEATURES SeamlessHigh BuildTough and Elastomeric Quick DryingLow Temperature FlexibilityLow Pressure ApplicationTYPICAL USESCrack RepairsSundecks & BalconiesStalls, Wash Racks, Kennel RunsExterior & Interior Pedestrian Traffic Surfaces such asWalkways, Patios, StairwaysInterior Surfaces such as Floors, Mechanical RoomsCOLORConcrete GreyCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING10 gallon kit: One 5 gallon (18.9 liters) pail of Side-A and one5 gallon (18.9 liters) pail of Side-B.100 gallon kit: One 55 gallon drum, net fill 50 gallons (189liters) of Side-A and 55 gallon drum, net fill 50 gallons (189liters) of Side-B.COVERAGEPC-850 may be applied at any rate to achieve desired thickness.Theoretical coverage for 1 mil thickness is one gallonper 1600 sq. ft.SURFACE PREPARATIONIn general, coating performance and adhesion are directlyproportional to surface preparation. Most failures in theperformance of surface coatings can be attributed to poorsurface preparation. Polyurea coatings rely on the structuralstrength of the substrate to which they are applied. All surfacesmust be free of dust, dirt, oil, grease, rust, corrosion andother contaminants. When coating substrates previouslyused, it is important to consider the possibility of substrateabsorption, which may affect the adhesion of the coatingsystem, regardless of the surface preparation. Polycoatrecognizes the potential for unique substrates from oneproject to another. The following information is for generalreference, and for project-specific questions, contact Polycoat.New and Old Concrete:Refer to SSPC-SP13/NACE 6, or ICRI 03732: CSP 3-5. Newconcrete must be cured for 28 days prior to product application.Surface must be clean, dry, sound and offer sufficientprofile for product adhesion. Remove all dust, dirt, oil, formrelease agents, curing compounds, salts, efflorescence,PC-850Two ComponentPolyurea Base MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 1A : 1BCoverage Rate ................................................... See GuideSpecificationDry Film Thickness,per coat at 1 gal/100 sq. ft .............................. 15 ± 2 mils381 ± 50 micronsHardness, ASTM D-2240 .................................. 80 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 175 ± 20 pli30.6 ± 3.5 kNmTensile Strength, ASTM D-412 .......................... 1900 ± 200 psi13.1 ± 1.4 MPaUltimate Elongation, ASTM D-412 ...................... 450 ± 50%Specific Gravity,Part-A ................................................................. 1.16Part-B ................................................................. 1.01Total Solids by Weight, ASTM D-2369 .............. 95%Total Solids by Volume, ASTM D-2697 ............. 95%Viscosity at 75°F (24°C),Side-A ................................................................ 450 ± 100 cpsSide-B ................................................................. 550 ± 100 cpsVolatile Organic Compounds, (Part-A & B combined)ASTM D-2369-81 ............................................. < 0.5 lbs/gal< 60 gm/literlaitance and other foreign matter by shotblasting and/orsuitable chemical means, in accordance with local chemicalregulations. Rinse thoroughly, to achieve a pH between 8.0and 11.0. Allow to dry completely. If old concrete has a surfacethat has deteriorated to an unacceptably rough surface,Polycoat Products PC-260 or a mixture of Polyprime 21 andsand (1 part Polyprime to 2 parts sand) should be used as arepair agent for cracks, spalls, bug holes and voids. Upon fullcure of the repair agent, prime the entire surface intended forcoating.Concrete Surface Preparation Reference:ASTM D4258 - Standard practice for cleaning concreteASTM D4259 - Standard practice for abrading concreteASTM D4260 - Standard practice for etching concreteASTM F1869 - Standard test method for measuring moisturevapor emission rate of concreteICRI 03732 - Concrete surface preparationWood:All wood should be clean, dry and free of any knots, splinters,oil, grease or other contaminants. Splintered or rough areasshould be sanded. Knots should be repaired using PolycoatProducts PC-260 with sand. Upon full cure of the repair agent,prime the entire surface intended for coating. New plywooddoes not required priming.Steel (Atmospheric and Immersion Exposure):Remove all oil, grease, weld spatters and round off any sharpedges from surface. Minimum surface preparation is NearWhite Metal Blast Cleaning per SSPC-SP10/NACE 2. Optimumsurface profile is 2-3 mils. Prime and shoot Polyeuro ®14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
on to any bare metal the same day as it is cleaned to minimizeany potential flash rusting.All Other Surfaces:An adhesion test is recommended prior to starting the project.MIXINGPC-850 may not be diluted under any circumstances.Pre-mix Side-B material before combining with Side-A. Side-A material requires no mixing.Use Caution not to whip too much air into the material as thismay result in pinhole blisters or shortened potlife. Use onlyjiffy mixer.APPLICATIONBoth Side-A and Side-B materials should be preconditionedto 75-80°F (24-27°C) before application.Recommended surface temperature must be at least 5°F(3°C) above the dew point.PC-850 should be applied using plural component, lowpressure spray mixing equipment. The simple sprayequipment can have a single motor driving two separate fixedratio proportioning pumps. Side-A and Side-B are pumpedseparately to a static mixing tube for air assisted or airlessspray. It is recommended to use a x 24 element mixing wand/Static spiral mixer for proper mixing.Contact Polycoat Products for further information.STORAGEPC-850 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoors ata temperature between 60-95°F (15-35°C).Avoid exposure to freezing temperatures.Store drums on wooden pallets to avoid direct contact with theground.If stored for a long period of time, rotate Side-A and Side-Bdrums regularly.LIMITATIONSDo not open until ready to use.Both Side-A and Side-B containers must be fitted with adesiccant venting device during use to avoid moisture contamination.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains isocyanate and curative material.Do not dilute under any circumstance.PC-850 should be used as a base membrane only. Topcoatmust be applied.PC-850 cannot withstand direct wear and abrasion.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.PC-50Basecoat AcceleratorTechnical Data SheetDESCRIPTIONPC-50 is a single component, proprietary liquid thickener/accelerator for Polycoat Products base membranes. Thisaccelerator enhances the moisture curing characteristicsthat accelerates the cure time and causes the coating tothicken. PC-50 is designed to be used with the followingwaterproofing base membranes: PC-220, PC-2220SF,PC-220OF, PC-440, PC-440SF and PC-440SC.FEATURESFast Cure TimeCreates a Thixotropic CompoundSaves in Labor Cost - Apply Two Coats in One DayTYPICAL USESVertical SurfacesWhen Quick Access is NecessaryCreates a Caulking Compound for Plywood Joints, Cracks,Concrete Expansion Joints and FlashingsCOLORAmberPACKAGING1 quart (0.95 liter) can1 gallon (3.78 liter) canMIXINGPC-50 may be mixed into the PC-220, PC-220SF, PC-220OF,PC-440, PC-440SF or PC-440SC base membranes. Mixbase membrane thoroughly then add and mix PC-50 into thebase membrane until a homogeneous mixture and color isobtained or for at least 5 minutes, if mixed by hand.TECHNICAL DATA (Based on draw down film)Pot Life at 75°F (24°C), 50% R.H ...................... 15-20 minutesMixing Ratio, (PC-50:Base Membrane) ............. 1:20Total Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%Specific Gravity ................................................. 0.98Viscosity at 75°F (24°C) ................................... 100 ± 50 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0 lb/gal0 gm/literLIMITATIONSExcessive PC-50 will result in a reduction of the physicalproperties of the base membrane.Not UV stable.Cannot withstand direct wear or abrasion.Surfaces must be dry, clean and free of foreign matter.After mixing material must be used within 15-20 minutes.Do not dilute under any circumstance.WARNINGThis product contains Curatives.The mixing ratio of PC-50 to base membrane is: 2pint (orless) PC-50 to 1 gallon base membrane (0.24 liters PC-50to 3.78 liters base membrane)-or-1 quart (or less) PC-50 to 5 gallons base membrane (0.95liters PC-50 to 18.9 liters base membrane)The pot life of the resulting thixotropic compound isapproximately 15 to 20 minutes at 75°F (24°C) and 50%relative humidity.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPC-50 has a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when stored indoorsat a temperature between 60-95°F (15-35°C).14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE 202Aliphatic Polyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze 202 is an economical, aliphatic, single component,liquid applied, moisture cured, polyurethane surface protectioncoating. This product does not meet VOC requirements forSCAQMD areas.FEATURESUV StableExcellent Color RetentionExcellent WeatherabilityTYPICAL USESTopcoat for Foam Insulated TanksTopcoat for Wine Storage TanksCOLORSWhiteCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liter) can5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix Polyglaze 202 using a mechanical mixerat slow speed. Mix Polyglaze 202 thoroughly until a homogenousmixture and color is obtained.APPLICATIONThe first coat of Polyglaze 202 should be applied at the rate of1 gallon/100 square feet (0.41 liters/square meter). For bestresults, airless sprayer or phenolic core roller may be used butextra care should be taken not to cause air bubbles. ApplyPolyglaze 202 evenly over the entire deck resulting in 11 ± 2 drymils (278 ± 51 microns). After 24 hours, proceed to the secondcoat.Polyglaze 202 may require more than one coat depending on thejob specifications and requirements. When estimating materialrequirements, coverage rates tend to increase for subsequentcoats of material. To obtain proper adhesion between coats it isimperative that re-coating be done within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats, reprimethe surface with Polyprime 21, 2180 or 172 beforeproceeding.Allow 24 hours before permitting light pedestrian traffic and atleast 72 hours before permitting heavy pedestrian or vehiculartraffic on to the finished surface.TECHNICAL DATA (Based on draw down film)Coverage Rate ..................................................... 1 gal/100sq.ft.0.41 l/m²Dry Film Thickness, exclusive of aggregatePer coat at 1 gal/100 sq. ft ............................... 13 ± 2 mils330 ± 50 micronsHardness, ASTM D-2240 .................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ................ 400 ± 50 pli70.1 ± 8.8 kNmTensile Strength, ASTM D-412 ........................... 3500 ± 300 psi29.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 200% ± 50Specific Gravity ................................................... 1.19Total Solids by Weight, ASTM D-2369 ............... 85 ± 2%Total Solids by Volume, ASTM D-2697 .............. 80 ± 2%Viscosity at 24°C (75°F) ..................................... 4000 ± 2000 cpsVolatile Organic CompoundsASTM D-2369-81 ..............................................
The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright June 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE 100 / 100C / 100SCAliphatic Polyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze 100 is a polyester, aliphatic, single component,liquid applied, moisture cured, polyurethane topcoat for waterproofingmembrane systems. Polyglaze 100C is designedfor use in California to be in compliance with air qualitystandards. Polyglaze 100SC is designed for use in SouthernCalifornia to be in compliance with SCAQMD air qualitystandards.FEATURESDurableExcellent WeatherabilitySeamless Waterproofing MembraneUV Resistant For Gloss RetentionFor use in SCAQMD areas, use only Polyglaze 100SCFor use in California, excluding SCAQMD areas, use onlyPolyglaze 100CTYPICAL USESConcreteVehicular TrafficPlywoodHeavy Pedestrian TrafficSome Types of Chemical SpillsRe-sealing Existing Polyurethane SurfacesMost Metal, Wood, or Masonry SurfacesCOLORFor Polyglaze 100 (340VOC): Clear and TanFor Polyglze 100C (250VOC): Tan, Dolphin Grey, Red andWhite. Tint-White with color packs are available in Stone Grey,Battleship Grey, Indian Sand, and Ash BrownFor Polyglaze 100SC (100VOC): Tint-White with color packsare available in Stone Grey, Dolphin Grey, Battleship Grey,Tan, Indian Sand and Ash BrownCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liter) can5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix Polyglaze 100 using a mechanicalmixer at slow speed until a homogeneous mixture and coloris obtained. Use caution not to whip air into the material asthis may result in pinhole blisters and/or shortened pot life.APPLICATIONApply Polyglaze 100 evenly over the entire deck. For bestresults, airless sprayer or phenolic resin core roller may beused but extra care should be taken not to cause air bubbles.Polyglaze 100 may require more than one coat depending onTECHNICAL DATA (Based on draw down film)Polyglaze 100 Pigmented (340 VOC)(For Use Outside of California)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 3800 ± 300 psi26.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 250 ± 25%Specific Gravity .................................................... 1.14Total Solids by Weight, ASTM D-2369 ............. 70 ± 2%Total Solids by Volume, ASTM D-2697 ............ 61 ± 2%Viscosity at 75°F (24°C) ....................................... 1200 ± 600 cpsVolatile Organic Compounds, ............................ 2.79 lb/galASTM D-2369-81334 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 100C Pigmented (250 VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 450 ± 50 pli78.8 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 4000 ± 300 psi27.6 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 200 ± 25%Specific Gravity .................................................... 1.25Total Solids by Weight, ASTM D-2369 ............. 71 ± 2%Total Solids by Volume, ASTM D-2697 ............ 65 ± 2%Viscosity at 75°F (24°C) ....................................... 1500±1000cpsVolatile Organic Compounds, ............................ 2.09 lb/galASTM D-2369-81, (with exempt solvent) 250 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 100SC Pigmented (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 12 ± 2 mils305 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 3500 ± 300 psi24.1 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 200 ± 25%Specific Gravity .................................................... 1.31Total Solids by Weight, ASTM D-2369 ............. 75.6 ± 2%Total Solids by Volume, ASTM D-2697 ............ 73.4 ± 2%Viscosity at 75°F (24°C) ....................................... 2000 ± 500cpsVolatile Organic Compounds, ............................ 0.82 lb/galASTM D-2369-81, (with exempt solvent) 98 gm/liter14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
the job specifications and requirements. When estimatingmaterial requirements, coverage rates tend to increase forsubsequent coats of material. To obtain proper adhesionbetween coats it is imperative that recoating be done within48 hours.When Polyglaze 100 Clear is used as a seal coat only, thesurface must be clean, dry and primed with Polyprime toachieve proper adhesion to the surface. Polyprime maydiscolor when used under Polyglaze 100 Clear as a seal coat.Requires a continuous coating application to minimize linesand/or streaking.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours between each coat. Cure time will varydepending on temperature and humidity.Allow 24 hours before permitting light pedestrian traffic andat least 72 hours before permitting heavy pedestrian or autotraffic on to the finished surface. If more than 48 hours passesbetween coats, re-prime the surface with Polyprime 21 or2180 before proceeding.Uncured Polyglaze 100 is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze 100 and mix thoroughly.This accelerated Polyglaze 100 will cure in 6-8 hours at75°F(24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.TECHNICAL DATA (Based on draw down film)Polyglaze 100 Clear (340 VOC)(For Use Outside of California)(DOES NOT MEET CALIF. or SCAQMD VOC)Coverage Rate ................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. ............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 .................................. 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 5500 ± 500 psi37.9 ± 3.4 MPaUltimate Elongation, ASTM D-412 ...................... 250 ± 30%Specific Gravity ................................................. 0.988Total Solids by Weight, ASTM D-2369 .............. 66.2%Total Solids by Volume, ASTM D-2697 ............. 61.7%Viscosity at 75°F (24°C) ................................... 500 ± 300 cpsVolatile Organic Compounds, ............................... 2.79 lb/galASTM D-2369-81334 gm/literContainers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Polyglaze 100 Clear is considered Dangerous Goods. DOTregulations classify it as: UN 1263, PAINT, Class 3, PG III,FLAMMABLE LIQUID.STORAGEPolyglaze 100 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers.LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Primer cannot be used between coats of Polyglaze 100 Clearas it will discolor.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE 400 / 400C / 400SCAliphatic Polyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze 400 is a polyester, aliphatic, single component,liquid applied, moisture cured, polyurethane topcoat for waterproofingmembrane systems. Polyglaze 400C is designedfor use in most areas of California to be in compliance withair quality standards. Polyglaze 400SC is designed for use inSouthern California to be in compliance with SCAQMD airquality standards.FEATURESDurableExcellent WeatherabilitySeamless Waterproofing MembraneUV Resistant For Gloss RetentionFor use in SCAQMD areas, use only Polyglaze 400SCFor use in California, excluding SCAQMD areas, use onlyPolyglaze 400CTYPICAL USESConcretePlywoodHeavy Pedestrian Traffic Vehicular TrafficSome Types of Chemical SpillsRe-sealing Existing Polyurethane SurfacesMost Metal, Rubber, Wood, or Masonry SurfacesCOLORFor Polyglaze 400 (340VOC): Clear and TanFor Polyglze 400C (250VOC): Tan, Dolphin Grey, Red andWhite. Tint-White with color packs are available in Stone Grey,Battleship Grey, Indian Sand, and Ash BrownFor Polyglaze 400SC (100VOC): Tint-White with color packsare available in Stone Grey, Dolphin Grey, Battleship Grey,Tan, Indian Sand and Ash BrownCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liters) can5 gallon (18.9 liters) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix Polyglaze 400 using a mechanicalmixer at slow speed until a homogeneous mixture and coloris obtained. Use caution not to whip air into the material asthis may result in pinhole blisters and/or shortened pot life.APPLICATIONApply Polyglaze 400 evenly over the entire deck. For bestresults, use a squeegee. Airless sprayer or phenolic resincore roller may be used but extra care should be taken not tocause air bubbles.TECHNICAL DATA (Based on draw down film)Polyglaze 400 Pigmented (340 VOC)(For Use Outside of California)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 3800 ± 300 psi26.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 250 ± 25%Specific Gravity .................................................... 1.14Total Solids by Weight, ASTM D-2369 ............. 70 ± 2%Total Solids by Volume, ASTM D-2697 ............ 61 ± 2%Viscosity at 75°F (24°C) ....................................... 1200 ± 600 cpsVolatile Organic Compounds, ............................ 2.79 lb/galASTM D-2369-81334 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 400C Pigmented (250 VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 450 ± 50 pli78.8 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 4000 ± 300 psi27.6 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 200 ± 25%Specific Gravity .................................................... 1.25Total Solids by Weight, ASTM D-2369 ............. 71 ± 2%Total Solids by Volume, ASTM D-2697 ............ 65 ± 2%Viscosity at 75°F (24°C) ....................................... 1500±1000cpsVolatile Organic Compounds, ............................ 2.09 lb/galASTM D-2369-8, (with exempt solvent) 250 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 400SC Pigmented (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ...................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. .............................. 12 ± 2 mils305 ± 50 micronsHardness, ASTM D-2240 ..................................... 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 ............... 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 3500 ± 300 psi24.1 ± 2.1 MPaUltimate Elongation, ASTM D-412 .................... 200 ± 25%Specific Gravity .................................................... 1.31Total Solids by Weight, ASTM D-2369 ............. 75.6 ± 2%Total Solids by Volume, ASTM D-2697 ............ 73.4 ± 2%Viscosity at 75°F (24°C) ....................................... 2000 ± 500cpsVolatile Organic Compounds, ............................ 0.82 lb/galASTM D-2369-81, (with exempt solvent) 98 gm/liter14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Polyglaze 400 may require more than one coat depending onthe job specifications and requirements. When estimatingmaterial requirements, coverage rates tend to increase forsubsequent coats of material. To obtain proper adhesionbetween coats it is imperative that recoating be done within48 hours.When Polyglaze 400 Clear is used as a seal coat only, thesurface must be clean, dry and primed with Polyprime toachieve proper adhesion to the surface. Polyprime maydiscolor when used under Polyglaze 400 Clear as a seal coat.Requires a continuous coating application to minimize linesand/or streaking.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity.Allow 24 hours before permitting light pedestrian traffic andat least 72 hours before permitting heavy pedestrian or autotraffic on to the finished surface. If more than 48 hours passesbetween coats, re-prime the surface with Polyprime 21 or2180 before proceeding.Uncured Polyglaze 400 is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze 400 and mix thoroughly.This accelerated Polyglaze 400 will cure in 6-8 hours at 75°F(24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.TECHNICAL DATA (Based on draw down film)Polyglaze 400 Clear (340 VOC)(For Use Outside of California)(DOES NOT MEET CALIF. or SCAQMD VOC)Coverage Rate ................................................... See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. ............................. 10 ± 2 mils254 ± 50 micronsHardness, ASTM D-2240 .................................. 95 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 500 ± 50 pli87.6 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 5500 ± 500 psi37.9 ± 3.4 MPaUltimate Elongation, ASTM D-412 ...................... 250 ± 30%Specific Gravity ................................................. 0.988Total Solids by Weight, ASTM D-2369 .............. 66.2%Total Solids by Volume, ASTM D-2697 ............. 61.7%Viscosity at 75°F (24°C) ................................... 500 ± 300 cpsVolatile Organic Compounds, ............................... 2.78 lb/galASTM D-2369-81334 gm/literContainers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Polyglaze 400 Clear is considered Dangerous Goods. DOTregulations classify it as: UN 1263, PAINT, Class 3, PG III,FLAMMABLE LIQUID.STORAGEPolyglaze 400 a shelf life of one (1) year from date of manufacturein original, factory-sealed containers when storedindoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Primer cannot be used between coats of Polyglaze 400 Clear,as it will discolor.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyglaze 400FR is an aliphatic, two component, liquidapplied, moisture cured, polyurethane coating. Polyglaze400C-FR is designed for use in most areas of California tobe in compliance with air quality standards. Polyglaze 400SC-FR is designed for use in Southern California to be incompliance with SCAQMD air quality standards.FEATURESFire RetardantDurableUV Resistance For Gloss RetentionFor use in SCAQMD areas, use only Polyglaze 400SC-FRFor use in California, excluding SCAQMD areas, use onlyPolyglaze 400C-FRTYPICAL USESConcreteHeavy Pedestrian TrafficCOLORSFor Polyglaze 400FR (340VOC): TanPlywoodVehicular TrafficFor Polyglaze 400C-FR (250VOC): Tan, Dolphin Grey, Redand White. Tint-White with color packs are available in StoneGrey, Battleship Grey, Indian Sand, and Ash BrownFor Polyglaze 400SC-FR (100VOC): Tint-White with colorpacks are available in Stone Grey, Dolphin Grey, BattleshipGrey, Tan, Indian Sand and Ash BrownCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING6 gallon kit: One 6 gallon (22.7 liter) pail containing 1 gallon(3.78 liter) bag of Polyglaze 400 FR Part-1 Powder and One5 gallon (18.9 liter) pail containing 5 gallons of Polyglaze 400FR Part-2 Liquid.MIXINGThe volume mixing ratio is 1 part Polyglaze 400FR Part-1Powder to 5 parts of Polyglaze 400 FR Part-2 Liquid.Step 1: Mix the Polyglaze 400 Liquid using a mechanicalmixer at slow speed until a homogeneous mixture and coloris obtained. Use caution not to whip air into the material asthis may result in pinhole blisters and/or shortened pot life.POLYGLAZE 400FR / 400C-FR / 400SC-FRFire Rated AliphaticPolyurethane TopcoatTechnical Data SheetTECHNICAL DATA (Based on draw down film)Polyglaze 400FR Pigmented (340 VOC)(For Use Outside of California)Coverage Rate ............................................... 14 gal/100 sq.ft.0.51 l/m²Dry Film Thickness per Coat ......................... 13 ± 2 mils330 ± 50 micronsHardness, ASTM D-2240 .............................. 95 ± 5 Shore ASpecific Gravity ............................................. 1.36Total Solids by Weight, ASTM D-2369 .......... 79 ± 2%Total Solids by Volume, ASTM D-2697 ......... 68 ± 2%Viscosity at 75°F (24°C) ............................... 2400 ± 500 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 2.33 lb/gal280 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 400C-FR Pigmented (250 VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ............................................... 14 gal/100 sq.ft.0.51 l/m²Dry Film Thickness per Coat ......................... 13 ± 2 mils330 ± 50 micronsHardness, ASTM D-2240 .............................. 95 ± 5 Shore ASpecific Gravity ............................................. 1.42Total Solids by Weight, ASTM D-2369 .......... 79 ± 2%Total Solids by Volume, ASTM D-2697 ......... 71 ± 2%Viscosity at 75°F (24°C) ............................... 2700 ± 500 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 1.67 lb/gal200 gm/literTECHNICAL DATA (Based on draw down film)Polyglaze 400SC-FR Pigmented (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ............................................... 14 gal/100 sq.ft.0.51 l/m²Dry Film Thickness per Coat ......................... 13 ± 2 mils330 ± 50 micronsHardness, ASTM D-2240 .............................. 95 ± 5 Shore ASpecific Gravity ............................................. 1.49Total Solids by Weight, ASTM D-2369 .......... 82 ± 2%Total Solids by Volume, ASTM D-2697 ......... 77 ± 2%Viscosity at 75°F (24°C) ............................... 3500 ± 500 cpsVolatile Organic Compounds,ASTM D-2369-81 ......................................... 0.71 lb/gal85 gm/literStep 2: Remove plastic bag of Polyglaze 400 FR Part-1Powder from the 6 gallon (22.68 liter) pail and set aside. Fillthis empty container half full with the pre-mixed Polyglaze 400FR Part-2 Liquid. Slowly add Polyglaze 400 FR Part-1 Powder,mixing with mechanical mixer. Ensure that all powder istransferred from the bag to the container. Continue mixinguntil no lumps are present, again being careful not to entrapair in the mixture.Step 3: When Polyglaze 400 FR Part-1 Powder has beenthoroughly blended into Polyglaze 400 FR Part-2 Liquid addthe rest of Polyglaze 400 FR Part-2 Liquid. Mix with mechanicalmixer until uniform mixture is obtained. Mixed material mustbe used within 2-4 hours of mixing the two components.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATIONFor best results, airless sprayer or phenolic resin core rollermay be used but extra care should be taken not to cause airbubbles.Requires a continuous coating application to minimize linesand/or streaking.slabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21 or 2180 beforeproceeding.Allow 24 hours before permitting light pedestrian traffic andat least 72 hours before permitting heavy pedestrian orvehicular traffic on the finished surface.Uncured Polyglaze 400 FR is very sensitive to heat andmoisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze 400FR Part-2 Liquidand mix thoroughly. This accelerated Polyglaze 400FR willcure in 6-8 hours at 75°F (24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyglaze 400 FR has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.Mix only materials that can be used within 2-4 hours.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradePlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE AL-50 / AL-50SCAliphatic Polyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze AL-50 is an economical, aliphatic, single component,liquid applied, moisture cured, polyurethane surfaceprotection coating. Polyglaze AL-50SC is designed for use inSouthern California to be in compliance with SCAQMD airquality standards.FEATURESUV StableGood Color RetentionExcellent WeatherabilityFor use in SCAQMD areas, use only Polyglaze AL-50SCTYPICAL USESPedestrian TrafficConcrete or Plywood DecksResealing Existing Urethane SurfacesMost Metal, Rubber, Wood, or Masonry SurfacesCOLORSFor Polyglaze AL-50 (250VOC): Stone Grey, Dolphin Grey,Battleship Grey, Tan, Indian Sand and Ash BrownFor Polyglaze AL-50SC (100VOC): Tint-White with colorpacks are available in Stone Grey, Dolphin Grey, BattleshipGrey, Tan, Indian Sand and Ash BrownCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liter) can5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix Polyglaze AL-50 using a mechanicalmixer at slow speed. Mix Polyglaze AL-50 thoroughly until ahomogenous mixture and color is obtained.APPLICATIONThe first coat of Polyglaze AL-50 should be applied at the rateof 1 gallon/100 square feet (0.41 liters/square meter). Forbest results, airless sprayer or phenolic core roller may beused but extra care should be taken not to cause air bubbles.Apply Polyglaze AL-50 evenly over the entire deck resulting in11 ± 2 dry mils (278 ± 51 microns). After 24 hours, proceedto the second coat.Polyglaze AL-50 may require more than one coat dependingon the job specifications and requirements. When estimatingmaterial requirements, coverage rates tend to increasefor subsequent coats of material. To obtain proper adhesionbetween coats it is imperative that re-coating be done within48 hours.TECHNICAL DATA (Based on draw down film)Polyglaze AL-50 Pigmented, (250 VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ................................................... 1 gal/100sq.ft.0.41 l/m²Dry Film Thickness, exclusive of aggregatePer coat at 1 gal/100 sq. ft .............................. 12 ± 2 mils305 ± 50 micronsHardness, ASTM D-2240 .................................. 90 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 400 ± 50 pli70.1 ± 8.8 kNmTensile Strength, ASTM D-412 .......................... 2700 ± 300 psi18.6 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 200 ± 50%Specific Gravity ................................................. 1.16Total Solids by Weight, ASTM D-2369 .............. 80 ± 2%Total Solids by Volume, ASTM D-2697 ............. 74 ± 2%Viscosity at 24°C (75°F) ................................... 2500 ± 700 cpsVolatile Organic CompoundsASTM D-2369-81 ............................................. 1.88 lb/gal225 gm/literSolar Reflective Index ........................................ 90TECHNICAL DATA (Based on draw down film)Polyglaze AL-50SC Pigmented (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ................................................... 1 gal/100sq.ft.0.41 l/m²Dry Film Thickness, exclusive as aggregatePer coat at 1 gal/100 sq. ft .............................. 13 ± 2 mils330 ± 50 micronsHardness, ASTM D-2240 .................................. 90 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 400 ± 50 pli70.1 ± 8.8 kNmTensile Strength, ASTM D-412 .......................... 3000 ± 300 psi20.7 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 200 ± 50%Specific Gravity ................................................. 1.20Total Solids by Weight, ASTM D-2369 .............. 85 ± 2%Total Solids by Volume, ASTM D-2697 ............. 83 ± 2%Viscosity at 24°C (75°F) ................................... 3500 ± 700 cpsVolatile Organic CompoundsASTM D-2369-81 ............................................. 0.82 lb/gal99 gm/literSolar Reflective Index ........................................ 90CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21, 2180 or 172 beforeproceeding.Allow 24 hours before permitting light pedestrian traffic andat least 72 hours before permitting heavy pedestrian orvehicular traffic on to the finished surface.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Uncured Polyglaze AL-50 is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze AL-50 and mixthoroughly. This accelerated Polyglaze AL-50 will cure in 6-8 hours at 75°F (24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyglaze AL-50 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Polyglaze AL-50 may become flat and stained over time.Polyglaze AL-50 has limited chemical resistance properties.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.Refer to general guidelines for more information.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE ARAromatic Polyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze AR is an aromatic, one component, liquid applied,moisture cured, polyurethane coating. This product does notmeet VOC requirements for SCAQMD areas.FEATURESGood WeatherabilityTYPICAL USESConcretePlywoodPedestrian TrafficVehicular TrafficResealing Existing Polyurethane SurfacesMetal, Rubber, Wood, or Masonry SurfacesCOLORSStone Grey and TanCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liter) can with vial of catalyst5 gallon (18.9 liter) pail with 2 pint (0.24 liter) can of catalyst55 gallon drums, net fill 50 gallons (189 liters) with 1 quart(0.95 liter) can of catalystMIXINGBefore application, mix Polyglaze AR using a mechanicalmixer at slow speed. Add Polyglaze AR Catalyst and continuemixing until a homogeneous mixture and color is obtained.Boxing of the material is recommended. Use caution not towhip air into the material as this may result in pinhole blistersand/or shortened pot life.APPLICATIONFor best results, use a squeegee. Airless sprayer or phenolicresin core roller may be used but extra care should be takennot to cause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.Polyglaze AR may require more than one coat depending onthe job specifications and requirements. When estimatingmaterial requirements, coverage rates tend to increase forsubsequent coats of material. To obtain proper adhesionbetween coats it is imperative that recoating be done within48 hours.When Polyglaze AR is used as a seal coat only, the surfacemust be clean, dry and primed with Polyprime 21 to achieveproper adhesion to the surface.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,TECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft. ............................. 11 ± 2 mils279 ± 50 micronsHardness, ASTM D-2240 .................................. 90 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 400 ± 50 pli70.1 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 2800 ± 200 psi19.3 ± 1.4 MPaUltimate Elongation, ASTM D-412 ...................... 375 ± 50%Specific Gravity ................................................. 1.17Total Solids by Weight, ASTM D-2369 .............. 80.1%Total Solids by Volume, ASTM D-2697 ............. 71.8%Viscosity at 75°F (24°C) ................................... 1000 ± 500 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 2.07 lb/gal248 gm/literre-prime the surface with Polyprime 21 or 2180 beforeproceeding.Allow 24 hours before permitting light pedestrian traffic andat least 72 hours before permitting heavy pedestrian or autotraffic on the finished surface.Uncured Polyglaze AR is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze AR and mix thoroughly.This accelerated Polyglaze AR will cure in 6-8 hours at 75°F(24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyglaze AR has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers.LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will fade, chalk and discolor over time.Containers that have been opened must be used as soonas possible.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright ♥ March 2011 Polycoat Products
14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright ♥ March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYGLAZE AR-OFOdor Friendly, AromaticPolyurethane TopcoatTechnical Data SheetDESCRIPTIONPolyglaze AR-OF is an aromatic, single component, odorfriendly, high solids, liquid applied, moisture cured,polyurethane surface protection coating. This product meetsVOC requirements for SCAQMD areas.FEATURESOdor FriendlyGood WeatherabilitySeamless Waterproofing MembraneRe-Sealing Existing Polyurethane Surfaces.TYPICAL USESConcretePlywoodPedestrian TrafficVehicular TrafficResealing Existing Polyurethane SurfacesMost Metal, Rubber, Wood, or Masonry SurfacesCOLORSStone Grey and TanCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING1 gallon (3.78 liter) can with vial of catalyst5 gallon (18.9 liter) pails with 2 pint (0.24 liter) can of catalyst55 gallon drums, net fill 50 gallons (189 liters) with 1 quart(0.95 liter) can of catalystMIXINGBefore application, mix Polyglaze AR-OF using a mechanicalmixer at slow speed. Add Polyglaze AR-OF Catalyst andcontinue mixing until a homogenous mixture and color isobtained. Boxing of material is recommended. Use cautionnot to whip air into the material as this may result in pinholeblisters and/or shortened pot life.APPLICATIONFor best results, use a squeegee. Airless sprayer or phenolicresin core roller may be used but extra care should be takennot to cause air bubbles.Apply Polyglaze AR-OF evenly over the entire surface.Application should be continuous to ensure a smooth andlevel coat with no lines or streaks to disfigure the deck.Polyglaze AR-OF may require more than one coat dependingon the job specifications and requirements. When estimatingmaterial requirements, coverage rates tend to increase forsubsequent coats of material. To obtain proper adhesionbetween coats it is imperative that recoating be done within48 hours.When Polyglaze AR-OF is used as a seal coat only, theTECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................... 14 ± 2 mils356 ± 50 micronsHardness, ASTM D-2240 .................................. 85 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 300 ± 50 pli52.6 ± 8.8 kNmTensile Strength, ASTM D-412 .......................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 500 ± 50%Specific Gravity ................................................. 1.197Total Solids by Weight, ASTM D-2369 .............. 92.5%Total Solids by Volume, ASTM D-2697 ............. 90.0%Viscosity at 75°F (24°C) ................................... 4000 ± 2000cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.74 lb/gal89 gm/litersurface must be clean, dry and primed with Polyprime 21 toachieve proper adhesion to the surface.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure of 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21 or 2180 beforeproceeding.At 75°F (24°C) and 50% relative humidity, allow 24-48 hoursbefore permitting light pedestrian traffic and at least 72-96hours before permitting heavy pedestrian or vehicular trafficon the finished surface.Uncured Polyglaze AR-OF is very sensitive to heat andmoisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Polyglaze AR-OF and mixthoroughly. This accelerated Polyglaze AR-OF will cure in 6-8 hours at 75°F (24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyglaze AR-OF has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will fade, chalk and discolor over time.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite, lightweight concrete,asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolyglaze Hardener is a single component, low viscosity,accelerating agent. This accelerator enhances the moisturecuring characteristics of all grades of Polyglaze coatings, thePoly-I-Gard ® 246 and 246SF coatings.FEATURESFast Cure TimeSaves in Labor Cost - Apply Two Coats in One DayCOLORClear (Pale Yellow)POLYGLAZE HARDENERTopcoat AcceleratorTechnical Data SheetTECHNICAL DATAPot Life (during application) .............................. 1-3 hoursVolume Mixing Ratio,Polyglaze Hardener : Polyglaze/Poly-I-Gard .... 1:20Specific Gravity ................................................. 0.87Viscosity at 75°F (24°C) ................................... 100 ± 50 cpsPolyglaze Hardener may react with atmospheric moistureand render it unusable.PACKAGING1 quart (0.95 liter) canMIXINGPolyglaze Hardener may be mixed into all grades of Polyglazeand Poly-I-Gard ® surface protection coatings by using amechanical mixer. Mix Polyglaze Hardener into the topcoatuntil a homogeneous mixture and color is obtained.Volume Mixing Ratio:.5 pint Polyglaze Hardener to 1 gallon Polyglaze Topcoat (0.24liters Polyglaze Hardener to 3.79 liters Polyglaze Topcoat)-or-1 Quart Polyglaze Hardener to 5 gallons Polyglaze/Poly-I-Gard ® (0.95 liters Polyglaze Hardener to 18.9 liters Polyglaze/Poly-I-Gard ® 246)The pot life of the resulting compound is approximately 1-3hours at 75°F (24°C) and 50% relative humidity.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolyglaze Hardener has a shelf life of one (1) year from dateof manufacture in original, factory-sealed containers.LIMITATIONSNot recommended for indoor applications.Should be used in well-ventilated areas due to its strongodor.Containers that have been opened must be used within 1-3hours.Do not dilute under any circumstance.Not for use with Poly-I-Gard ® 265.WARNINGThis product contains Curatives.This product is considered Dangerous Goods. DOTregulations classify it as: CORROSIVE LIQUID N.O.S.,(Contains Amine), Class 8, UN 1760, PG III.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright © January 2011 Polycoat Products
Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current ublished p physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterpr oofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of theproduct of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied,including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expres sed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held y bothers. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the ht rigto conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, pplicator. aDISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a war ranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the oduct pr for his own intended use, application and job situation and user assumes all risk and liability resulting from his use the of product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer r oany third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the produc t. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing andsigned by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establ ishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Pro ducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright © January 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-I-Gard ® 246 is a single component, liquid applied,moisture cured, aromatic polyurethane waterproof membrane.Poly-I-Gard ® 246SC is designed for use in Southern Californiato be in compliance with SCAQMD air quality standards.FEATURESEconomicalGood WeatherabilityProven ProtectionFor use in SCAQMD areas, use only Poly-I-Gard ® 246SCTYPICAL USESAirportsHelicopter PadsHeavy Auto TrafficHeavy Pedestrian TrafficCOLORStone Grey and TanStadiumsConcrete DecksParking StructuresCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail55 gallon drum, net fill 50 gallons (189 liters)MIXINGBefore application, mix Poly-I-Gard ® 246 using a mechanicalmixer at slow speed, until a homogeneous mixture and coloris obtained. Use caution not to entrap air into the material asthis may result in pinhole blisters and/or shortened pot life.APPLICATIONFor best results, use a squeegee. Airless sprayer or phenoliccore roller may be used but extra care should be taken not tocause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.Allow coating to cure 16 hours before proceeding tosubsequent coats. To obtain proper adhesion between coatsit is imperative that re-coating be done within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21 or 2180 beforeproceeding.At 75°F (24°C) and 50% relative humidity, allow 24-48 hoursbefore permitting light pedestrian traffic and at least 72-96POLY-I-GARD ® 246 / 246SCAromatic, PolyurethaneWaterproofing MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Poly-I-Gard ® 246 (250 VOC)(For Use In California Excluding SCAQMD Areas)Coverage Rate ....................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate, ....... 11 ± 2 milsPer coat at 1gal/100 sq.ft.279 ± 50micronsHardness, ASTM D-2240 ...................................... 85 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .................. 250 ± 50 pli43.8 ± 8.8 kNmTensile Strength, ASTM D-412 .............................. 3200 ± 300 psi22.1 ± 2.1 MPaUltimate Elongation, ASTM D-412 .......................... 500 ± 50%Specific Gravity ..................................................... 1.164Total Solids by Weight, ASTM D-2369 .................. 78.9%Total Solids by Volume, ASTM D-2697 ................. 71.5%Viscosity at 75°F (24°C) ....................................... 1500 ± 500cpsVolatile Organic Compounds, ................................ 2.03 lb/galASTM D-2369-81243 gm/literMeets UL 790, Meets ASTM C-957TECHNICAL DATA (Based on draw down film)Poly-I-Gard ® 246SC (100 VOC)(For Use in SCAQMD Areas)Coverage Rate ....................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate, ....... 14 ± 2 milsPer coat at 1gal/100 sq.ft.356 ± 50 micronsHardness, ASTM D-2240 ...................................... 85 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .................. 300 ± 50 pli52.6 ± 8.8 kNmTensile Strength, ASTM D-412 .............................. 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 .......................... 500 ± 50%Specific Gravity ..................................................... 1.197Total Solids by Weight, ASTM D-2369 .................. 92.5%Total Solids by Volume, ASTM D-2697 ................. 90.0%Viscosity at 75°F (24°C) ....................................... 4000 ± 2000cpsVolatile Organic Compounds, ................................ 0.74 lb/galASTM D-2369-8189 gm/literhours before permitting heavy pedestrian or vehicular trafficon the finished surface.Poly-I-Gard ® 246 is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Poly-I-Gard ® 246 and mixthoroughly. This accelerated Poly-I-Gard ® 246 will cure in 6-8 hours at 75°F (24°C) and 50% relative humidity14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPoly-I-Gard ® 246 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will chalk, fade and discolor over time.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanate and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-I-Gard ® 246SF is a single component, low odor, solventfree, high solids, environmentally safe, liquid applied, moisturecured, aromatic polyurethane waterproof membrane.FEATURESSolvent FreeLow OdorGood WeatherabilityTYPICAL USESHeavy Pedestrian TrafficHelicopter PadsParking StructuresCOLORStone Grey and TanHeavy Auto TrafficConcrete DecksNot a stock item. Minimum order of 250 gallons (945 liters)is required.Custom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING5 gallon (18.9 liter) pail55 gallon (208 liter) drumsMIXINGBefore application, mix Poly-I-Gard ® 246SF using amechanical mixer at slow speed, until a homogeneousmixture and color is obtained. Use caution not to whip air intothe material as this may result in pinhole blisters and/orshortened pot life.APPLICATIONFor best results, use a squeegee or notched trowel. Aphenolic resin core roller may be used but extra care shouldbe taken not to cause air bubbles.Requires a continuous coating application to minimize linesand/or streaking.Allow coating to cure 16 hours before proceeding tosubsequent coats. To obtain proper adhesion between coatsit is imperative that re-coating be done within 48 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 16 hours. Cure time will vary depending on temperatureand humidity. If more than 48 hours passes between coats,re-prime the surface with Polyprime 21 or U22 beforeproceeding.Allow 24-48 hours before permitting light pedestrian trafficand at least 72-96 hours before permitting heavy pedestrianPOLY-I-GARD ® 246SFSolvent Free, Aromatic PolyurethaneWaterproofing MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Coverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,per coat at 1 gal/100 sq. ft. ............................. 16 ± 2 mils406 ± 50 micronsHardness, ASTM D-2240 .................................. 80 ± 5 Shore ATear Resistance, Die C, ASTM D-624 .............. 350 ± 50 pli61.3 ± 8.8 kN/mTensile Strength, ASTM D-412 .......................... 2200 ± 300 psi15.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ...................... 670 ± 50%Specific Gravity ................................................. 1.2Total Solids by Weight, ASTM D-2369 .............. 99.8%Total Solids by Volume, ASTM D-2697 ............. 99.8%Viscosity at 75°F (24°C) ................................... 3500 ± 1500 cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................. 0.01 lb/gal2 gm/literMeets UL 790, Meets ASTM C-957or vehicular traffic on the finished surface.Poly-I-Gard ® 246SF is very sensitive to heat and moisture.Higher temperatures and/or high humidity will accelerate thecure time. Use caution in batch sizes and thickness ofapplication.Low temperature and/or low humidity extend the cure time.If accelerated curing is required, add one quart of PolyglazeHardener in a 5 gallon pail of Poly-I-Gard ® 246SF and mixthoroughly. This accelerated Poly-I-Gard ® 246SF will cure in6-8 hours at 75°F (24°C) and 50% relative humidityEQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPoly-I-Gard ® 246SF has a shelf life of one (1) year from dateof manufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will chalk, fade and discolor over time.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.For ease of application, solvent free materials should beapplied in temperature greater than 60°F (15.5°C).14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-I-Gard ® 295 is a two component, fast setting, rapidcuring and solvent free, 100% solids hybrid aliphatic polyureaelastomeric membrane. Poly-I-Gard ® 295 can be applied toproperly prepared interior or exterior concrete, plywood andmetal surfaces. It is suitable for single or multiple applications,in temperatures as low as 20°F and is insensitive to moisture.FEATURESNon-Gassing SeamlessSolvent FreeRecoatableMeets USDA CriteriaTYPICAL USESVehicular DecksMechanical Room FloorsCOLORDolphin Grey and TanCan be applied at any thicknessCoats green (vented) concreteEnvironmentally SafeGood chemical resistancePedestrian DecksKennelsCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING4.4 gallon kit: One 5 gallon (net 4 gallons) pail of Side-A andone 2 gallon (net 0.4 gallon) jar of Side-B.MIXINGBefore application, pre-mix Side-A of Poly-I-Gard ® 295 usinga mechanical mixer at slow speed. Add Side-B of Poly-I-Gard ®295 and continue mixing until a homogeneous mixture andcolor is obtained. Use caution not to whip air into the materialas this may result in pinhole blisters and/or shortened pot life.APPLICATIONApply Poly-I-Gard ® 295 evenly, over the entire deck using a10:1 ratio machine or mixed material, then squeegee ornotched trowel over the entire deck.Requires a continuous coating application to minimize linesand/or streaking.To obtain proper adhesion between coats, it is imperative thatre-coating be done within 8-12 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure a minimum of 2-4 hours. Cure time will vary dependingon temperature and humidity. If more than 24 hours passesbetween coats, re-prime the surface with Polyprime 21 orPolyprime 12 before proceeding.At 75°F (24°C) and 50% relative humidity, allow a minimum48 hours before permitting light pedestrian traffic and at leastPOLY-I-GARD ® 295Hybrid Aliphatic PolyureaWaterproofing MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 10A : 1BCoverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................... 16 ± 2 mils406 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ..................... 30 ± 10 minutesCure Time at 75°F (24°C), 50% R.H. ................. 2-4 hoursTotal Solids by Weight, ASTM D-2369 .............. 100%Total Solids by Volume, ASTM D-2697 ............. 100%Hardness, ASTM D-2240 .................................. 85 ± 5 Shore ATensile Strength, ASTM D-412 .......................... 3200 ± 200 psi22.1 ± 1.4 MPaUltimate Elongation, ASTM D-412 ...................... 450 ± 50%Adhesive Peel Strength on Primed Concrete;ASTM D-903 ..................................................... 40 ± 10 pli7.0 ± 1.7 kNmMoisture Vapor Transmission, ASTM E-96 ...... 1.54 permsWater Absorption, ASTM D-471 ....................... 1.3% by weightTear Resistance, ASTM D-624 ......................... 300 ± 20 pli52.6 ± 3.5 kNmVolatile Organic Compounds, ............................ < 0.12 lb/galASTM D-2369-81< 15 gm/literU.V. Stability, Q Panel Weather-O-Meter .......... 2000 hours(No cracking or crazing; no physical damage)72 hours before permitting heavy pedestrian or vehiculartraffic on the finished surface. Cure time will vary dependingon temperature and humidity.Poly-I-Gard ® 295 is sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes.Do not use Polyglaze Hardener with Poly-I-Gard ® 295.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPoly-I-Gard ® 295 has a shelf life of one (1) year from date ofmanufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will chalk, fade and discolor over time.Containers that have been opened must be used as soonas possible.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Poly-I-Gard ® 295 Side-B is considered Dangerous Goods.DOT regulations classify it as: UN 1760, Corrosive Liquid,N.O.S. (Contains Amine), Class 8, PG III.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPoly-I-Gard ® 295OF is a two component, odor friendly, fastsetting, rapid curing very high solids hybrid aliphatic polyureaelastomeric membrane. Poly-I-Gard ® 295OF can be appliedto properly prepared interior or exterior concrete, plywood andmetal surfaces. It is suitable for single or multiple applications,in temperatures as low as 20°F and is insensitive to moisture.FEATURESOdor FriendlyNon-Gassing SeamlessTYPICAL USESVehicular DecksMechanical Room FloorsCOLORDolphin Grey and TanEnvironmentally SafeGood Chemical ResistanceMeets USDA CriteriaPedestrian DecksKennelsCustom colors are also available. Minimum order of 250gallons (945 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING4.4 gallon kit: One 5 gallon (net 4 gallons) pail of Side-A andone 2 gallon (net 0.4 gallon) jar of Side-B.MIXINGBefore application, pre-mix Side-A of Poly-I-Gard ® 295OFusing a mechanical mixer at slow speed. Add Side-B of Poly-I-Gard ® 295OF and continue mixing until a homogeneousmixture and color is obtained. Use caution not to whip air intothe material as this may result in pinhole blisters and/orshortened pot life.APPLICATIONApply Poly-I-Gard ® 295OF evenly, over the entire deck usinga 10:1 ratio machine or mixed material, then squeegee ornotched trowel over the entire deck.Requires a continuous coating application to minimize linesand/or streaking.To obtain proper adhesion between coats, it is imperative thatre-coating be done within 8-12 hours.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure a minimum of 2-4 hours. Cure time will vary dependingon temperature and humidity. If more than 24 hours passesbetween coats, re-prime the surface with Polyprime 21 orPolyprime 12 before proceeding.At 75°F (24°C) and 50% relative humidity, allow a minimum48 hours before permitting light pedestrian traffic and at least72 hours before permitting heavy pedestrian or vehicularPOLY-I-GARD ® 295OFOdor Friendly, Hybrid AliphaticPolyurea Waterproofing MembraneTechnical Data SheetTECHNICAL DATA (Based on draw down film)Mix Ratio by Volume .......................................... 10A : 1BCoverage Rate ................................................... See GuideSpecificationsDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................... 14 ± 2 mils356 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ..................... 30 ± 10 minutesTotal Solids by Weight, ASTM D-2369 .............. 95%Total Solids by Volume, ASTM D-2697 ............. 92.8%Hardness, ASTM D-2240 .................................. 85 ± 5 Shore ATensile Strength, ASTM D-412 .......................... 3200 ± 200 psi22.1 ± 1.4 MPaUltimate Elongation, ASTM D-412 ...................... 450 ± 10%Adhesive Peel Strength on Primed Concrete;ASTM D-903 ..................................................... 40 pliMoisture Vapor Transmission, ASTM E-96 ...... 1.54 permsWater Absorption, ASTM D-471 ....................... 1.3% by weightTear Resistance, ASTM D-624 ......................... 300 ± 10% pliVolatile Organic Compounds, ............................ < 0.5 lb/galASTM D-2369-81< 60 gm/literU.V. Stability, Q Panel Weather-O-Meter .......... 2000 hours(No cracking or crazing; no physical damage)traffic on the finished surface. Cure time will vary depending ontemperature and humidity.Poly-I-Gard ® 295OF is sensitive to heat and moisture. Highertemperatures and/or high humidity will accelerate the curetime. Use caution in batch sizes.Do not use Polyglaze Hardener with Poly-I-Gard ® 295OF.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPoly-I-Gard ® 295OF has a shelf life of one (1) year from dateof manufacture in original, factory-sealed containers whenstored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Surface may be slippery when wet.Will chalk, fade and discolor over time.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade or14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
elow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Poly-I-Gard ® 295OF Side-B is considered Dangerous Goods.DOT regulations classify it as: UN 1760, Corrosive Liquid,N.O.S. (Contains Amine), Class 8, PG III.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-STAINGARD 1110Aliphatic PolyesterPolyurethane TopcoatTechnical Data SheetDESCRIPTIONPolycoat-Staingard 1110 is a two component, aliphaticpolyester polyurethane for use in moderate to severe chemicalenvironments in indoor or outdoor applications. This productdoes not meet VOC requirements for SCAQMD areas.FEATURESColor and Gloss RetentionChemical ResistanceTYPICAL USESConcretePedestrian TrafficPower Generating PlantsFood Processing FacilitiesSteel Structures & BridgesMilling and Mining IndustryPulp and Paper IndustryCOLORClear, Tan and GreyImpact ResistantEasy CleanabilityManufacturing PlantsWarehouse FloorsStorage TanksPetrochemical PlantsAircraft HangarsCustom colors are available. Minimum order of 150 gallons(568 liters). See color chart for special provisions. ContactPolycoat Products for more information.PACKAGING5 gallon kit (18.9 liter):Clear Kits: One 5 gallon pail, net fill 2.2 gallons (8.3 liters) ofPart-A and One 5 gallon pail, net fill 2.8 gallons (10.6 liters)of Part-B.Pigmented Kits: One 5 gallon pail, net fill 2 gallons (7.57 liters)of Part-A and One 5 gallon pail, net fill 3 gallons (11.36 liters)of Part-B.1 gallon kit (3.78 liter):Clear Kits: One 1 gallon can, net fill 0.44 gallons (1.67 liters)can containing Part-A and One 1 gallon can, net fill 0.56gallons (2.12 liters) containing Part-B.Pigmented Kits: One 1 gallon, net fill 0.40 gallons (1.51 liters)can containing Part-A and One 1 gallon can, net fill 0.60gallons (2.27 liters) containing Part-B.MIXINGPolycoat-Staingard 1110 may not be diluted under anycircumstance. Polycoat-Staingard 1110 Part-A and Part-Bshould be mixed individually before combining. Add Part-B toPart-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thecontainer to ensure that no unmixed material remains.SURFACE PREPARATIONSee General Guidelines for additional surface preparationinformation.TECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... 0.5 gal/100 sq. ft.0.20 l/m²Dry Film Thickness,Per coat at 2 gal/100 sq. ft. .......................... 5 ± 2 mils127 ± 50 micronsPot Life at 75°F (24°C), 50% R.H .................. 60-75 minutesFlash Point ...................................................... 91°F (32.7°C)Total Solids by Volume, ASTM D-2697 ......... 63%Volatile Organic Compounds,ASTM D-2369-81 ......................................... 2.8 lbs/gal337 gm/literCHEMICAL RESISTANCE (ASTM D-814)Excellent Good Fair PoorDistilled Water Unleaded Hexanol IPA, 99%Skydrol Gasoline Acetone ButanolSkydrol Jet FuelMEKHydrolic oilMotor OilMIBKButyl AcetateTolueneXyleneAll surfaces must be free of oil, grease, dirt and other contaminants.Existing Coatings: A test area should be completed beforetopcoating.Surface temperature should be between 60-100°F (15.5-37.7°C). Do not apply product unless temperature is at least5°F (3°C) above the dew point. Re-coat schedule is 8-48hours depending on the environment.APPLICATIONCheck area of application to ensure that it conforms to thesubstrate requirements as stated in the general guidelinesection. Prime interior and exterior floors and slabs.Apply Polycoat-Staingard 1110 to the substrate at a rate of0.5 gallon/100 sq. ft. (1.9 liters/m²). Additional coats may benecessary to achieve desired results.Polycoat-Staingard 1110 is a high-performance coating andmay become slippery when wet.Airless Sprayer: Use Graco 28:1 pump or higher, Binks “Airless”spray gun with Reversa-Clean 0.017-0.019 spray tipsand a" solvent resistant fluid line. Adjust pump pressure tothe lowest possible setting that provides proper atomization.Equipment of equal performance is acceptable.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Conventional Spray: Variations of conventional productionspray equipment such as pressure pot, air assisted airlessor high volume, low pressure systems as supplied by Binks,Graco, Nordson, Devilbiss or equal may be used.Brush: Use solvent resistant mohair or natural bristle brushwith feather edge.WARNINGThis product contains Isocyanates and Solvent.Polycoat-Staingard 1110 Part-A is considered DangerousGoods. DOT regulations classify it as: UN 1263, PAINT, Class3, PG III, FLAMMABLE LIQUID.Roller: Use solvent resistant phenolic core, short nap sheepskinor equal natural roller covers.CURINGAt 75°F (24°C) and 50% relative humidity, allow Polycoat-Staingard 1110 cure a minimum of 4 hours. Cure time willvary depending on temperature and humidity. Recoatsshould occur within 8-12 hours of when surface becomestack free.EQUIPMENT CLEANUPEquipment should be cleaned environmentally safe solvent,as permitted under local regulations, immediately after use.STORAGEPolycoat-Staingard 1110 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSPolycoat-Staingard 1110 should not be applied in areaswhere the surface will come into continual contact with water.The uncured materials used in Polycoat-Staingard 1110 arevery sensitive to heat and moisture. Higher temperature and/or high humidity will accelerate the cure time. Use caution inbatch sizes and thickness of application. Low temperatureand/or low humidity extends the cure time and the use ofaccelerators may be necessary.Requires a continuous coating application to minimize linesand/or streaking.Material remaining after application must be tightly sealed toprotect it against curing in its container.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.POLYCOAT-STAINGARD 1110CAliphatic PolyesterPolyurethane TopcoatTechnical Data SheetDESCRIPTIONPolycoat-Staingard 1110C is a two component, aliphaticpolyester polyurethane for use in moderate to severe chemicalenvironments in indoor or outdoor applications. Polycoat-Staingard 1110C is designed for use in California, excludingSCAQMD Areas, to be in compliance with air quality standards.FEATURESColor and Gloss RetentionImpact ResistantChemical ResistanceMeets California VOC and AQMD Requirements, ExcludingSCAQMD Areas)TECHNICAL DATA (Based on draw down film)Coverage Rate ............................................... 0.5 gal/100 sq. ft.0.20 l/m²Dry Film Thickness,Per coat at 2 gal/100 sq. ft. .......................... 5 ± 2 mils127 ± 50 micronsPot Life at 75°F (24°C), 50% R.H .................. 60-75 minutesFlash Point ...................................................... 91°F (32.7°C)Total Solids by Volume, ASTM D-2697 ......... 69%Volatile Organic Compounds,ASTM D-2369-81 ......................................... 2.08 lbs/gal250 gm/literTYPICAL USESConcretePedestrian TrafficPower Generating PlantsFood Processing FacilitiesSteel Structures & BridgesMilling and Mining IndustryPulp and Paper IndustryCOLORClear, Tan and GreyManufacturing PlantsWarehouse FloorsStorage TanksPetrochemical PlantsAircraft HangarsCHEMICAL RESISTANCE (ASTM D-814)Excellent Good Fair PoorDistilled Water Unleaded Hexanol IPA, 99%Skydrol Gasoline Acetone ButanolSkydrol Jet FuelMEKHydrolic oilMotor OilMIBKButyl AcetateTolueneXyleneCustom colors are available. Minimum order of 150 gallons(568 liters). See color chart for special provisions. ContactPolycoat Products for more information.PACKAGING5 gallon kit (18.9 liter):Clear Kits: One 5 gallon pail, net fill 2.10 gallons (7.95 liters)of Part-A and One 5 gallon pail, net fill 2.65 gallons (10.03liters) of Part-B.Pigmented Kits: One 5 gallon pail, net fill 1.85 gallons (7.0liters) of Part-A and One 5 gallon pail, net fill 3.15 gallons (11.9liters) of Part-B.1 gallon kit (3.78 liter):Clear Kits: One 1 gallon can, net fill 0.42 gallons (1.59 liters)can containing Part-A and One 1 gallon can, net fill 0.53gallons (2.01 liters) containing Part-B.Pigmented Kits: One 1 gallon, net fill 0.37 gallons (1.40 liters)can containing Part-A and One 1 gallon can, net fill 0.63gallons (2.38 liters) containing Part-B.MIXINGPolycoat-Staingard 1110C may not be diluted under anycircumstance. Polycoat-Staingard 1110C Part-A and Part-Bshould be mixed individually before combining. Add Part-B toPart-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thecontainer to ensure that no unmixed material remains.SURFACE PREPARATIONSee General Guidelines for additional surface preparationinformation.All surfaces must be free of oil, grease, dirt and other contaminants.Existing Coatings: A test area should be completed beforetopcoating.Surface temperature should be between 60-100°F (15.5-37.7°C). Do not apply product unless temperature is at least5°F (3°C) above the dew point. Re-coat schedule is 8-48hours depending on the environment.APPLICATIONCheck area of application to ensure that it conforms to thesubstrate requirements as stated in the general guidelinesection. Prime interior and exterior floors and slabs.Apply Polycoat-Staingard 1110C to the substrate at a rate of0.5 gallon/100 sq. ft. (1.9 liters/m²). Additional coats may benecessary to achieve desired results.Polycoat-Staingard 1110C is a high-performance coating andmay become slippery when wet.Airless Sprayer: Use Graco 28:1 pump or higher, Binks “Airless”spray gun with Reversa-Clean 0.017-0.019 spray tipsand a" solvent resistant fluid line. Adjust pump pressure to14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
the lowest possible setting that provides proper atomization.Equipment of equal performance is acceptable.Conventional Spray: Variations of conventional productionspray equipment such as pressure pot, air assisted airlessor high volume, low pressure systems as supplied by Binks,Graco, Nordson, Devilbiss or equal may be used.Brush: Use solvent resistant mohair or natural bristle brushwith feather edge.Roller: Use solvent resistant phenolic core, short nap sheepskinor equal natural roller covers.CURINGAt 75°F (24°C) and 50% relative humidity, allow Polycoat-Staingard 1110 cure a minimum of 4 hours. Cure time willvary depending on temperature and humidity. Recoatsshould occur within 8-12 hours of when surface becomestack free.EQUIPMENT CLEANUPEquipment should be cleaned environmentally safe solvent,as permitted under local regulations, immediately after use.STORAGEPolycoat-Staingard 1110C has a shelf life of one (1) yearfrom date of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F(15-35°C).LIMITATIONSPolycoat-Staingard 1110C should not be applied in areaswhere the surface will come into continual contact with water.The uncured materials used in Polycoat-Staingard 1110Care very sensitive to heat and moisture. Higher temperatureand/or high humidity will accelerate the cure time. Usecaution in batch sizes and thickness of application. Lowtemperature and/or low humidity extends the cure time andthe use of accelerators may be necessary.Requires a continuous coating application to minimize linesand/or streaking.Material remaining after application must be tightly sealed toprotect it against curing in its container.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolycoat-Staingard 6000 is a 100% solids by volume, aliphaticpolyaspartic coating, two-component, liquid applied,environmentally friendly surface topcoat for waterproofingmembrane systems. Polycoat-Staingard 6000 is quick curingand specifically formulated to be installed in thin filmapplications.FEATURESQuick CureColor StableHigh Tensile Strength Very DurableAbrasion Resistant Excellent WeatherabilityTopcoat over aromatic polyurea, polyurethane and epoxyapplications raging from 35°F to 130°F, service temperature0°F to 200°FSeamless Waterproofing MembraneUV Resistant For Superior Gloss RetentionMeets California VOC and AQMD Requirements, IncludingSCAQMD AreasTYPICAL USESConcretePlywoodCold Storage AreasIndustrial WarehousesChemical PlantsOff-Shore Oil PlatformsCOLORClear, Tan and Dolphin Grey.SteelPlasticFood Processing AreasPulp and Paper MillsFertilizer PlantsPipeline BargesCustom colors are also available. Minimum order of 100gallons (378 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING2 gallon kit (7.57 liter): 1 gallon (3.78 liters) can part-A and 1gallon (3.78 liters) can Part-B.10 gallon kit is not an in stock item and is available withadvanced notice. Contact Polycoat Products for availability.MIXINGPolycoat-Staingard 6000 may not be diluted under anycircumstance. Proportions are premeasured. Polycoat-Staingard 6000 Part-A and Part-B should be mixed individuallybefore combining. Add Part-B to Part-A while mixing, usinga mechanical mixer at medium speed. Mix until ahomogeneous mixture and color is obtained (at least 5minutes) and mix frequently during application to maintainuniform color. Use care to scrape the sides of the containerto ensure that no unmixed material remains. Use caution notto whip air into the material as this may result in pinholeblisters and/or shortened pot life.Do not mix any material that cannot be used within 20-30minutes.POLYCOAT-STAINGARD 6000Aliphatic PolyasparticPolyurea TopcoatTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6000, CLEARMix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 2 gal/100 sq. ft. ......................................... 16 ± 2 mils406 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 20-30 minutesHardness, ASTM D-2240 .................................................. 65 ± 2 Shore DTear Resistance, Die C, ASTM D-624 ............................ 400 ± 50 pli70.1 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 3000 ± 200 psi20.7 ± 1.4 MPaUltimate Elongation, ASTM D-412 ................................... 70 ± 10%Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.05Total Solids by Weight, ASTM D-2369 ............................ 100%Total Solids by Volume, ASTM D-2697 ........................... 100%Viscosity at 75°F (24°C),Side-A ............................................................................... 2600 ± 300cpsSide-B ............................................................................... 1100 ± 300cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................................ 0 lb/gal0 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6000, PIGMENTEDMix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 2 gal/100 sq. ft. ......................................... 16 ± 2 mils406 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 20-30 minutesHardness, ASTM D-2240 .................................................. 65 ± 2 Shore DTear Resistance, Die C, ASTM D-624 ............................ 375 ± 50 pli65.7 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2600 ± 200 psi17.9 ± 1.4 MPaUltimate Elongation, ASTM D-412 ................................... 30 ± 10%Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.24Total Solids by Weight, ASTM D-2369 ............................ 100%Total Solids by Volume, ASTM D-2697 ........................... 100%Viscosity at 75°F (24°C),Side-A ............................................................................... 2600 ± 300cpsSide-B ............................................................................... 2000 ± 300cpsVolatile Organic Compounds,ASTM D-2369-81 ............................................................ 0 lb/gal0 gm/literAPPLICATIONPolycoat-Staingard 6000 can be applied by phenolic resincore roller, high pressure spray, or through a cup gun underlow pressure. Polycoat-Staingard 6000 should be applied ata minimum film thickness of 5 mils. It should be noted thatthe heavier the application, the longer the curing processtakes.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Apply Polycoat-Staingard 6000 evenly over the entire deck.For best results, use an airless sprayer. A phenolic resin coreroller may be used, but extra care should be taken not to causeair bubbles.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 3-4 hours. Cure time will vary depending on temperatureand humidity.Allow 6 hours before permitting light pedestrian traffic and atleast 24-48 hours before permitting heavy pedestrian trafficon to the finished surface.Uncured Polycoat-Staingard 6000 is very sensitive to heatand moisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolycoat-Staingard 6000 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.WARNINGThis product contains Isocyanates.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DESCRIPTIONPolycoat-Staingard 6072 is an aliphatic polyaspartic, environmentallyfriendly surface topcoat for waterproofing membranesystems. Polycoat-Staingard 6072 is quick curing andspecifically formulated to be installed in thin film applications.Polycoat-Staingard 6072SC is designed for use in SouthernCalifornia to be in compliance with SCAQMD air qualitystandards.FEATURESQuick CureColor StableHigh Tensile Strength High GlossAbrasion ResistantVery DurableTopcoat over aromatic polyurea, polyurethane and epoxyapplications raging from 35°F to 130°F, service temperature0°F to 200°FExcellent WeatherabilitySeamless Waterproofing MembraneUV Resistant For Superior Gloss RetentionFor use in SCAQMD areas, use only Polycoat-Staingard6072SCTYPICAL USESConcretePlywoodCold Storage AreasIndustrial WarehousesChemical PlantsOff-Shore Oil PlatformsCOLORClear, Tan and Dolphin Grey.SteelPlasticFood Processing AreasPulp and Paper MillsFertilizer PlantsPipeline BargesCustom colors are also available. Minimum order of 100gallons (378 liters). See color chart for special provisions.Contact Polycoat Products for more information.PACKAGING2 gallon kit (7.57 liter): One 1 gallon (3.78 liters) can part-Aand One 1 gallon (3.78 liters) can Part-B.10 gallon kit: One 5 gallon (18.9 liter) pail of Part-A and One5 gallon (18.9 liter) pail of Part-B.10 gallon kit is not a stock item and is available with minimumorder of 100 gallons (378 liters).MIXINGPolycoat-Staingard 6072 may not be diluted under anycircumstance. Polycoat-Staingard 6072 Part-A and Part-Bshould be mixed individually before combining. Add Part-Bto Part-A while mixing, using a mechanical mixer at mediumspeed. Mix until a homogeneous mixture and color is obtained(at least 5 minutes) and mix frequently during application tomaintain uniform color. Use care to scrape the sides of thePOLYCOAT-STAINGARD 6072 / 6072SCAliphatic PolyasparticPolyurea TopcoatTechnical Data SheetTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072, CLEAR (250 VOC)(For Use In California Excluding SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................................ 11 ± 2 mils279 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 75 ± 25 %Specific Gravity,Side-A ............................................................................... 1.05Side-B ............................................................................... 1.01Total Solids by Weight, ASTM D-2369 ............................ 77 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 72 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 200 ± 50 cpsVolatile Organic Compounds ........................................... 1.97 lb/galASTM D-2369-81236 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072, PIGMENTED (250 VOC)(For Use In California Excluding SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1gal/100 sq.ft. ............................................ 11 ± 2 mils279 ± 50 micronsPot Life at 75°F (24°C), 50% RH ................................... 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2300 ± 300 psi15.8 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 50 ± 20 %Specific Gravity,Side-A ............................................................................... 1.04Side-B ............................................................................... 1.25Total Solids by Weight, ASTM D-2369 ............................ 79 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 72 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 300 ± 50 cpsVolatile Organic Compounds ........................................... 1.97 lb/galASTM D-2369-81236 gm/litercontainer to ensure that no unmixed material remains. Usecaution not to whip air into the material as this may result inpinhole blisters and/or shortened pot life.Do not mix any material that cannot be used within 45minutes.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATIONPolycoat-Staingard 6072 can be applied by phenolic resincore roller, high pressure spray, or through a cup gun underlow pressure. Polycoat-Staingard 6072 should be applied ata minimum film thickness of 5 mils. It should be noted thatthe heavier the application, the longer the curing processtakes.Apply Polycoat-Staingard 6072 evenly over the entire deck.For best results, use an airless sprayer. A phenolic resin coreroller may be used, but extra care should be taken not to causeair bubbles.CURINGAt 75°F (24°C) and 50% relative humidity, allow each coat tocure 2-4 hours.Allow 6 hours before permitting light pedestrian traffic and atleast 24-48 hours before permitting heavy pedestrian trafficon to the finished surface.Uncured Polycoat-Staingard 6072 is very sensitive to heatand moisture. Higher temperatures and/or high humidity willaccelerate the cure time. Use caution in batch sizes andthickness of application.Low temperature and/or low humidity extend the cure time.EQUIPMENT CLEANUPEquipment should be cleaned with an environmentally safesolvent, as permitted under local regulations, immediatelyafter use.STORAGEPolycoat-Staingard 6072 has a shelf life of one (1) year fromdate of manufacture in original, factory-sealed containerswhen stored indoors at a temperature between 60-95°F (15-35°C).LIMITATIONSSurfaces must be dry, clean and free of foreign matter.Clear coating may turn opaque and cloudy due to moisturepenetration, especially in exterior applications.Surface may be slippery when wet.Containers that have been opened must be used as soonas possible.Do not dilute under any circumstance.The following conditions must not be coated with PolycoatProducts deck coating systems or products: on grade orbelow grade slabs, split slabs with buried membrane, sandwichslabs with insulation, slabs over unvented metal pan,suspended pool decks, swimming pools, magnesite, lightweightconcrete, asphalt surfaces and asphalt overlays.TECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072SC, CLEAR (100 VOC)(For Use In SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft........................................... 12 ± 2 mils305 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2500 ± 300 psi17.2 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 75 ± 25 %Specific Gravity,Side-A ............................................................................... 1.12Side-B ............................................................................... 1.08Total Solids by Weight, ASTM D-2369 ............................ 77 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 78 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 200 ± 50 cpsVolatile Organic Compounds ........................................... 0.83 lb/galASTM D-2369-81100 gm/literTECHNICAL DATA (Based on draw down film)POLYCOAT-STAINGARD 6072SC, PIGMENTED (100 VOC)(For Use In SCAQMD Areas)Mix Ratio by Volume ........................................................ 1A : 1BCoverage Rate ................................................................. See GuideSpecificationDry Film Thickness, exclusive of aggregate,Per coat at 1 gal/100 sq. ft........................................... 12 ± 2 mils305 ± 50 micronsPot Life at 75°F (24°C), 50% R.H. ................................. 45-60 minutesHardness, ASTM D-2240 .................................................. 50 ± 5 Shore DTear Resistance, Die C, ASTM D-624 ............................ 300 ± 50 pli52.6 ± 8.8 kN/mTensile Strength, ASTM D-412 ......................................... 2300 ± 300 psi15.8 ± 2.1 MPaUltimate Elongation, ASTM D-412 ................................... 50 ± 20 %Specific Gravity,Side-A ............................................................................... 1.10Side-B ............................................................................... 1.32Total Solids by Weight, ASTM D-2369 ............................ 81 ± 2%Total Solids by Volume, ASTM D-2697 ........................... 80 ± 2%Viscosity at 75°F (24°C),Side-A ............................................................................... 200 ± 50 cpsSide-B ............................................................................... 300 ± 50 cpsVolatile Organic Compounds ........................................... 0.79 lb/galASTM D-2369-8195 gm/literWARNINGThis product contains Isocyanates and Solvent.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) before applying material. Published technical data and instructions are subject to change without notice. Contact your local PolycoatProducts representative or visit our website for current technical data and instructions.LIMITED WARRANTYPolycoat Products warrants its products to be free of manufacturing defects and that they will meet Polycoat Products current published physical properties. Polycoat Products warrants that its products, when properly installed by a state licensed waterproofing contractor according toPolycoat Products guide specifications and product data sheets over a sound, properly prepared substrate, will not allow water migration for a period of one (1) year. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of this manufacturerwhich proves to be defective. There are no other warranties by Polycoat Products of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. Polycoat Products shall not be liable fordamages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. Polycoat Products shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, nowarranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and/or physicalmovement of the substrate or structural defects are also excluded from the limited warranty. Polycoat Products reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed orimplied. It is the users responsibility to satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and user assumes all risk and liability resulting from his use of the product. We do not suggest or guaranteethat any hazard listed herein are the only ones which may exist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements,whether in writing or oral, other than those contained herein shall not be binding upon the manufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose of establishing a general profile of thematerial and proper application procedures. Test performance results were obtained in a controlled environment and Polycoat Products makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
BOARD OFBUILDING AND SAFETYCOMMISSIONERS___MARSHA L. BROWNPRESIDENTVAN AMBATIELOSVICE-PRESIDENTVICTOR H. CUEVASHELENA JUBANYELENORE A. WILLIAMS___CITY OF LOS ANGELESCALIFORNIAANTONIO R. VILLARAIGOSAMAYORDEPARTMENT OFBUILDING AND SAFETY201 NORTH FIGUEROA STREETLOS ANGELES, CA 90012____ROBERT R. “BUD” OVROMGENERAL MANAGERRAYMOND S. CHAN, P.E., S.E.EXECUTIVE OFFICER____Polycoat Products RESEARCH REPORT: RR 2517114722 Spring Avenue (CSI #07180)Santa Fe Springs, CA 90670BASED UPON ICC EVALUATION SERVICEAttn: Devendra KumarREPORT NO. ESR-2785(562) 802-8834REEVALUATION DUE DATE:January 1, 2012Issued Date: February 1, 2010Code: 2008 LABCGENERAL APPROVAL – Reevaluation - Polycoat and Polytuff Systems International(psi) Walking Deck Systems, Polycoat-Aqua tight Tile Underlayment WaterproofingSystem, and PSI Ceramic Tile Underlayment Waterproofing System.DETAILSThe above assemblies and/or products are approved when in compliance with thedescription, use, identification and findings of Evaluation Report No. ESR- 2785, datedMarch 1, 2009, of the ICC Evaluation Service, Incorporated. The report, in its entirety, isattached and made part of this general approval.The parts of Evaluation Report No. ESR-2785 marked by an asterisk are modified ordeleted by the Los Angeles City Building Department from this approval.DISCUSSIONThe report is in compliance with the 2008 Los Angeles City Building Code.The approval is based on tests in accordance with ASTM E108 and the ICC ESAcceptance Criteria for Walking Decks.RR 25171Page 1 of 2LADBS G-5 (Rev.6/08)AN EQUAL EMPLOYMENT OPPORTUNITY - AFFIRMATIVE ACTION EMPLOYER
Polycoat ProductRE: Polycoat and Polytuff Walking Deck, Polycoat-Aquatight Tile Underlayment,Waterproofing system and Roof Surfacing SystemsThis general approval will remain effective provided the Evaluation Report is maintainedvalid and unrevised with the issuing organization. Any revisions to the report must besubmitted to this Department, with appropriate fee, for review in order to continue theapproval of the revised report.Addressee to whom this Research Report is issued is responsible for providing copies ofit, complete with any attachments indicated, to architects, engineers and builders usingitems approved herein in design or construction which must be approved by Departmentof Building and Safety Engineers and Inspectors.This general approval of an equivalent alternate to the Code is only valid where anengineer and/or inspector of this Department has determined that all conditions of thisapproval have been met in the project in which it is to be used.YEUAN CHOU, ChiefEngineering Research Section201 N. Figueroa St, Room 880Los Angeles, CA 90012Phone - 213-202-9812Fax - 213-202-9943YC:elcmRR25171/Word.2003R02/02/104C/1505Attachments: ICC-ES Evaluation Report No. ESR-2785 (5-pages).RR 25171Page 2 of 2
POLYCOATPRODUCTSA Division of American Polymers Corp.TEST DATA: Polydeck ® 355Pedestrian Deck SystemSummary of Test Report Conducted by Ramtech Laboratorieson the Polydeck 355 Decking System1. Weathering Test: ASTM G-23, Atlas Twin ArcWeatherometer Type DH 2000 hours (equivalent to approximately6 years of natural weathering).Visual Examinations: No signs of chalking, crazing, cracking,blistering, delaminating, spalling, softening or anyother deleterious effects.ASTM-D 751, Five specimens weathered and five specimensaged per AC39 Sec. IV A & B. Stretch rate 12 ± 0.5in./min.With Aggregate Tensile Strength(lb./in.) Elongation(%)Control 10.4 34Weathered 15.0 25% Change Weathered 31 26Aged 12 25% Change Aged 13 26Without Aggregate Tensile Strength(lb./in.) Elongation(%)Control 23.4 165Weathered 35.3 147% Change Weathered 34 11Aged 32 123% Change Aged 27 25.42. Aging Test: ASTM D-412, Stretch rate 20 ± 0.5 in./min.Procedure D & E. Six cycles of each procedure. Materialtested without aggregate.Visual Examination after Aging Test: No sign of chalking,crazing, cracking, blistering, delamination, or any otherdeleterious effects.Tensile Strength (psi) Elongation(%)ASTM D-412 ASTM D-412Control 1971 265Weathered 1919 246% Change Weathered -2.64 -7.17Aged 2024 285% Change Aged +2.7 +7.5Bond Strength (psi), ASTM C-297:Polyprime 21 Plywood Metal ConcreteControl 119 386 311Aged 103 320 318% Change 13.4 1.7 2.2Mode of Cohesive Cohesive CohesiveFailure failure of failure of failure ofplywood Polydeck 355 concretePolyprime 2140 Plywood Metal ConcreteControl 102 372 273Aged 89 369 271% Change 12.7 0.8 0.8Mode of Cohesive Cohesive CohesiveFailure failure of failure of failure ofplywood Polydeck 355 concrete3. Percolation Test: ICC-ES Eval. Svc., Inc. AC 39 Sect. IV-G: Loss to Percolation after 1000 cycles abrasion test (%of original head, max. allowed 1%): 0%4. Absorption Test: ASTM D 570, 24 hr. immersion in distilledwater: Weight % of water absorption (max. 5%):1.75%5. Water Vapor Transmission (WVT) Test: ASTM E-96 DesiccantMethod: WVT: 0.0000000210 grams/Pa sec m²,WVT: 0.368 grains/ft² hr in. Hg6. Abrasion Test: ASTM D-1242 Method A as modified byICC-ES Evaluation Svc., Inc. AC 39 Sect. IV-F (1000 cycles,1000 grams, No. 80 TP Aluminum Oxide Grit). Thicknesslost (max. allowed 20 mils): 0.017 in.7. Concentrated Load Test: AC 39, Sec. IV L. One inchdiameter steel plate with rounded corners.Load [lbs] 100 200 300Deflection [inches] 0.018 0.031 0.0398. Impact Resistance: A 2 lb. steel ball dropped 8 ft. to thedeck surface. Test was performed three times with an averageindentation of 0.025 in.9. Crack Resistance (Crack Bridging): Top coat showedsigns of cracking while bottom coat maintained its integrity.10. Chemical Resistance Tests: ASTM D-2299 DetermineRelative Stain Resistance of Plastics by immersing specimensin 18 reagents @ 122°F (50°C) for 16 hours.Non-Abraded AbradedHeavy duty detergent sol. 1 1Muriatic acid - 10% 1 1Ammonia solution - 5% 1 1Anti-Freeze 1 1Kerosene 1 1Salt Solution - 10% 1 1Paint thinner - 10% 1 1Chlorine Solution - 10% 1 1Turpentine - 10% 1 1Sulfuric Acid - 3% 1 1Transformer Oil 1 1Sulfuric Acid - conc. 3 3Diesel fuel 1 1Hydraulic Fluids 1 1Gasoline 1 1Toluene 1 1Lubricating oil 1 1Soap Solution - 1% 1 1NUMBER CODE: 1. Unaffected 2. Superficially Affected 3.Considerably Affected14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Note: a) Of the 18 reagents used in the chemical resistancetest, only sulfuric acid concentrate caused adeterioration of the decking system.b) Wearing surface revealed no cracking, crazing, delamination,or any other deleterious effects.c) The test specimens which were coded “No. 3 - ConsiderablyAffected” could not be restored to their originalsurface condition by normal cleaning methods.11. Low Temperature Flexibility: AC 39 Sec. K. 5°F. Nocracking or crazing upon visual examination under 5xmagnification in the bent condition.12. Fire Resistance Test Series Class “B”: AC 39 SectionIV C. U.B.C. Standard 15-2, ASTM E-108, U.L.790, N.F.P.A.No. 256, on b" (1.6 cm) plywood.A) Intermittent Flame Exposure Test (2 decks): Both of thedecks met the requirements for Class B IntermittentFlame Exposure Test. There was no evidence of displacement,sliding, spalling, or flames underneath these decksduring or after the test.B) Spread of Flame Test (2 decks):Base (in.) Length (in.)Deck 1 21 54Deck 2 18 43Max. Flame Spread Allowed 40 72C) Burning Brand Test (4 decks): Both decks passed. Noflaming or damage occurred underneath decks. The heatareas were confined to the immediate area of brandplacement. There was no displacement of the Polydeck355 System observed during or after the test.Polydeck 355 Decking System will satisfactorily withstandthe three methods of tests for a Class B Rating on concretesubstrates and Class B rating on b" plywood in UBCSTD #32-7, ASTM E108, UL 790 and NFPA No. 256, whenconstructed, installed and tested as described herein.13. One-Hour Fire-Resistive Construction: Based on theperformance of the test assembly, Polydeck 355 WalkingDeck System installed on b" thick C-D plywood as a substitutefor the double wood floor described in ConstructionNo. 13, Item 13-1.1, Table No. 7-C of the 1994 U.B.C.Standard No. 7-1. The assembly was tested with 2 X 10floor joists spaced at 16 inches on center.The average room temperature rise on the unexposedface was 260°F and the maximum single thermometerreading was 310°F after 65 minutes. The acceptance limitis 250°F average temperature rise with no single readingover 350°F above ambient after 60 minutes. The area underthe test time vs. temperature curve equals thestandard time-temperature E-119 curve at 60.56 minutes.ASTM C-957-93 (Ramtech Report #10988-97)1. Dry Film Thickness: 4 coats, 47 ± 2 mils (0.12 ±0.005 cm)2. Weight Loss: ASTM 957-93, C-836 (max. 40%): 13.8%3. Low Temperature Flexibility and Crack Bridging: 10cycles, d" movement, @ -15°F: Passed4. Adhesion in Peel: after water immersion (7 days, min. 5lbs/in.), ASTM 957-93, C-794: 14 lbs/in5. Chemical Resistance: ASTM C-957, D-471: Meets minimumrequirementsActual Minimum C-957Tensile, psi % of Control RequirementsControl 1102 N/A --Water 1046 95 70Ethylene Glycol 934 85 70Mineral Spirits 854 78 456. Weather Resistance and Recovery from Elongation:ASTM C-957-93, D-412: Meets minimum requirements.Elongation TensileRecovery (%) Strength (psi)Elongation (%)Control 91.2 (2 hrs.) 1069 97.298.4 (24 hrs.)84.3Weathered 90.3 (2 hrs.) 1164 9096.9 (24 hrs.)81.4% of Control 99 (2 hrs.) 108.8% 92.6%98.5 (24 hrs.)96.5%7. Abrasion Test: ASTM C-957-93, C-501, weight loss(Maximum allowed: 0.050 grams): 0.045 gramsPlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.TEST DATA: Polydeck ® 400Pedestrian Deck SystemSummary of Test Report Conducted by Ramtech Laboratorieson the Polydeck 400 Decking System1. Weathering Test: ASTM G-23, Atlas Twin Arc WeatherometerType DH 2000 hours (equivalent to approximately6 years of natural weathering).Visual Examinations: No signs of chalking, crazing, cracking,blistering, delaminating, spalling, softening or anyother deleterious effects.ASTM-D 751, Five specimens weathered and five specimensaged per AC39 Sec. IV A & B., Stretch rate 12 ± 0.5in./min.With Aggregate Tensile Strength(lb./in.) Elongation(%)Control 16.2 35Weathered 13.6 26% Change Weathered 16 16Aged 20.6 17% Change Aged 25.7 51.4Without Aggregate Tensile Strength(lb./in.) Elongation(%)Control 50.3 129Weathered 30 108% Change Weathered 40.3 16.3Aged 54.4 109% Change Aged 7.5 15.52. Aging Test: ASTM D-412, Stretch rate 20 ± 0.5 in./min.Procedure D & E. Six cycles of each procedure. Materialtested without aggregateVisual Examination after Aging Test: No sign of chalking,crazing, cracking, blistering, delamination, or any otherdeleterious effects. Tensile ElongationStrength (psi) (%)ASTM D-412 ASTM D-412Control 1165 179Weathered 797 169% Change Weathered -31.58 -5.59Aged 1040 147% Change Aged -10.7 -34.7Bond Strength (psi), ASTM C-297:Polyprime 21 Plywood Metal ConcreteControl 110 411 298Aged 115 331 304% Change +4.3 -19.5 +2.01Mode of Failure Cohesive Cohesivefailure failureof Polydeck 400 of concretePolyprime 2140 Plywood Metal ConcreteControl 113 387 279Aged 125 383 277% Change +9.6 -1.03 -0.72Mode of Failure Cohesive Cohesivefailure failureof Polydeck 400 of concrete3. Percolation Test: ICC-ES Evaluation Svc., Inc. AC 39Sect. IV-G. Loss due to Percolation after the 1000 cyclesabrasion test (% of original head, max. allowed 1%): 0%4. Absorption Test: ASTM D 570, 24 hour immersion indistilled water: Weight % of water absorption (max. allowed5.0%): 1.62%5. Water Vapor Transmission (WVT) Test: ASTM E-96 DesiccantMethod: WVT: 0.0000000175 grams/Pa . sec . m².WVT: 0.306 grains/ft² . hr . in. Hg6. Abrasion Test: ASTM D-1242 Method A as modified byICC-ES Evaluation Svc., Inc. AC 39 Sect. IV-F (1000 cycles,1000 grams, No. 80 TP Aluminum Oxide Grit). Thicknesslost (max. allowed 20 mils): 0.017 in.7. Concentrated Load Test: AC 39, Sec. IV L. One inchdiameter steel plate with rounded corners.Load [lbs] 100 200 300Deflection [inches] 0.018 0.031 0.0398. Impact Resistance: A two pound steel ball droppedeight feet onto decking system. Test was performed threetimes with an average indentation of 0.035 in.9. Crack Resistance (Crack Bridging): Top coat showedsigns of cracking, while bottom coat maintained its integrity.10. Chemical Resistance Tests: ASTM D-2299 DetermineRelative Stain Resistance of Plastics by immersing specimensin 18 reagents @ 122°F (50°C) for 16 hours.Non-Abraded AbradedHeavy duty detergent sol. 1 1Sulfuric acid - 3% 1 1Ammonia solution - 5% 1 1Sulfuric acid, concentrated 3 3Anti-Freeze 1 1Hydraulic Fluids 1 1Kerosene 1 1Toluene 1 1Diesel fuel 1 1Paint thinner 1 1Transformer oil 1 1Lubricating oil 1 1Turpentine 1 1Soap Solution - 1% 1 1Gasoline 1 1Chlorine solution - 10% 1 1Salt Solution - 10% 1 1Muriatic Acid - 10% 1 1NUMBER CODE: 1. Unaffected 2. Superficially Affected 3.Considerably Affected14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Note: a) Of the 18 reagents used in the chemical resistancetest, only sulfuric acid concentrate caused adeterioration of the decking system.b) Wearing surface revealed no cracking, crazing, delamination,or any other deleterious effects.c) The test specimens which were coded “No. 3 - ConsiderablyAffected” could not be restored to their originalsurface condition by normal cleaning methods.11. Low Temperature Flexibility: AC 39 Sec. K. 5°F. Nocracking or crazing upon visual examination under 5xmagnification in the bent condition.12. Fire Resistance Test Class “A”: U.B.C. Standard 32-7,ASTM E-108, U.L.790, N.F.P.A. No. 256, on p" (1.9 cm)plywood.A) Intermittent Flame Exposure Test (2 decks): Both of thedecks met the requirements for Class “A” IntermittentFlame Exposure Test. There was no evidence of displacement,sliding, spalling, or flames underneath these decksduring or after the test.B) Spread of Flame Test (2 decks):Base (in.) Length (in.)Deck 1 21 54Deck 2 18 43Max. Flame Spread Allowed 40 72C) Burning Brand Test (4 decks): All passed. The heatareas were confined to the immediate area of brandplacement. There was no displacement of the Polydeck400 System observed during or after the test. Materialflaming underneath the decks did occur, but all self extinguishedwithin the allotted testing time.Polydeck 400 will satisfactorily withstand the three methodsof tests for a Class A rating on concrete substratesand Class A Rating on p" plywood in UBC STD #32-7,ASTM E108, UL 790 and NFPA No. 256, when constructed,installed and tested as described herein.13. One-Hour Fire-Resistive Construction: Based on theperformance of the test assembly, Polydeck 400 WalkingDeck System installed on p" thick C-D plywood as a substitutefor the double wood floor described in ConstructionNo. 13, Item 13-1.1, Table No. 7-C of the 1994 U.B.C.Standard No. 7-1. The assembly was tested with 2 x 10floor joists spaced at 16 inches on center.The average room temperature rise on the unexposedface was 260°F and the maximum single thermometerreading was 310°F after 65 minutes. The acceptance limitis 250°F average temperature rise with no single readingover 350°F above ambient after 60 minutes. The area underthe test time v. temperature curve equals the standardtime-temperature E-119 curve at 60.56 minutes.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.TEST DATA: Poly-I-Gard ® 246Vehicular Deck SystemSummary of Test Report Conducted by Ramtech Laboratorieson the Poly-I-Gard ® 246 Decking System1. Weathering Test: ASTM G-23, Atlas Twin Arc WeatherometerType DH 2000 hours (equivalent to approx. 6 yearsof natural weathering).Visual Examinations: No signs of chalking, crazing, cracking,blistering, delaminating, spalling, softening or anyother deleterious effects.ASTM-D 751, Five specimens weathered and five specimensaged per AC39 Sec. IV A & B. Stretch rate 12 ± 0.5in./min.With Aggregate Tensile Strength (lb./in.) Elongation (%)Control 16 35Weathered 18 25% Change Weathered 11.1 28.6Aged 23 23% Change Aged 30.4 34.3Without Aggregate Tensile Strength (lb./in.) Elongation (%)Control 50 129Weathered 62 105% Change Weathered 19.3 18.6Aged 55 118% Change Aged 9 8.52. Aging Test: ASTM D-412, Stretch rate 20 ± 0.5 in./min.Procedure D & E. Six cycles of each procedure. Materialtested without aggregateVisual Examination after Aging Test: No sign of chalking,crazing, cracking, blistering, delamination, or any otherdeleterious effects.Tensile Strength (psi) Elongation (%)ASTM D-412 ASTM D-412Control 1175 282Weathered 1057 186% Change Weathered 10 -34Aged 1000 270% Change Aged -14.9 -4.26Bond Strength (psi), ASTM C-297:Polyprime 21 Metal ConcreteControl 326 330Aged 384 429% Change +1.5 +2.3Mode of Failure Cohesive failure Cohesive failureof concretePolyprime 2140 Metal ConcreteControl 329 354Aged 336 391% Change +1.9 +9.5Mode of Failure Cohesive failure Cohesive failureof concrete3. Percolation Test: ICC-ES Evaluation Svc., Inc. AC 39Sect. IV-G. Loss due to Percolation after the 1000 cyclesabrasion test. (% of original head, max. allowed 1%): 0%4. Absorption Test: ASTM D 570, 24 hour immersion indistilled water: Weight % of water absorption (max. allowed5%): 3.4%5. Water Vapor Transmission (WVT) Test: ASTM E-96 DesiccantMethod: WVT: 0.000000249 grams/Pa . sec . m²;WVT: 4.350 grains/ft² . hr . in. Hg6. Abrasion Test: ASTM D-1242 Method A as modified byICC-ES Evaluation Svc., Inc. AC 39 Sect. IV-F (1000 cycles,1000 grams, No. 80 TP Aluminum Oxide Grit). Thicknesslost (max. allowed 20 mils): 0.005 in.7. Concentrated Load Test: AC 39, Sec. IV L. One inchdiameter steel plate with rounded corners.Load [lbs] 100 200 300Deflection [inches] 0.019 0.030 0.0388. Impact Resistance: A 2 lb. steel ball dropped 8 ft. todeck surface. Test performed three times with an averageindentation of 0.029 in.9. Crack Resistance (Crack Bridging): Top coat showedsigns of cracking while bottom coat maintained its integrity.10. Chemical Resistance Tests: ASTM D-2299 DetermineRelative Stain Resistance of Plastics by immersing specimensin 18 reagents @ 122°F (50°C) for 16 hours.Reagent Non-Abraded AbradedHeavy duty detergent sol. 1 1Muriatic acid - 10% 2 2Ammonia solution - 5% 1 1Anti-Freeze 1 1Kerosene 1 1Salt Solution - 10% 1 1Paint thinner - 10% 1 1Chlorine Solution - 10% 1 1Turpentine - 10% 1 1Sulfuric Acid - 3% 1 1Transformer Oil 1 1Sulfuric Acid - conc. 3 3Diesel fuel 1 1Hydraulic Fluids 1 1Gasoline 1 1Toluene 1 1Lubricating oil 1 1Soap Solution - 1% 1 1Number Code: 1. Unaffected 2. Superficially Affected 3.Considerably Affected14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Note: a) Of the 18 reagents used in the chemical resistancetest, only sulfuric acid concentrate caused adeterioration of the decking system.b) Wearing surface revealed no cracking, crazing, delamination,or any other deleterious effects.c) The test specimens which were coded “No. 3 - ConsiderablyAffected” could not be restored to their originalsurface condition by normal cleaning methods.11. Low Temperature Flexibility: AC 39 Sec. K. 5°F. Nocracking or crazing upon visual examination under 5xmagnification in the bent condition.12. Fire Resistance Test Series Class “A”: U.B.C. Standard32-7, ASTM E-108, U.L.790, N.F.P.A. No. 256, Spreadof Flame Test (2 decks) on concrete surfaces.Spread of Flame Test (2 decks): Base (in.) Length (in.)Deck 1 15 22Deck 2 15 20Max. Flame Spread Allowed 40 72Poly-I-Gard ® vehicular deck system will satisfactorily withstandthe Flame Spread portion of the test for Class ARating in UBC STD #32-7, ASTM E108, UL 790 and NFPANo. 256, when constructed, installed and tested as describedherein.13. One-Hour Fire-Resistive Construction: Based on theperformance of the test assembly, Polydeck 400 WalkingDeck System installed on p" thick C-D plywood as a substitutefor the double wood floor described in ConstructionNo. 13, Item 13-1.1, Table No. 7-C of the 1994 U.B.C.Standard No. 7-1. The assembly was tested with 2 x 10floor joists spaced at 16 inches on center.The average room temperature rise on the unexposedface was 260°F and the maximum single thermometerreading was 310°F after 65 minutes. The acceptance limitis 250°F average temperature rise with no single readingover 350°F above ambient after 60 minutes. The area underthe test time v. temperature curve equals the standardtime-temperature E-119 curve at 60.56 minutes.ASTM C-957-93 (Ramtech Report #10988-97)1. Dry Film Thickness: (3 coats): 39 ± 2 mils (0.099 ±0.005 cm)2. Weight Loss: ASTM 957-93, C-836 (max. allowed 40%):15.3%3. Low Temp. Flexibility and Crack Bridging: 10 cycles, d"movement, @ -15°F: Passed4. Adhesion in Peel: After water immersion (7 days, min. 5lbs/in.), ASTM 957-93, C-794: 7.8 lbs/in5. Chemical Resistance: ASTM C-957, D-471: Meets min.requirements Actual % ofMinimum Tensile, psi ControlRequirementsControl 3619 100 --Water 3526 97 70Ethylene Glycol 3116 86 70Mineral Spirits 3753 104 456. Weather Resistance and Recovery from Elongation:ASTM C-957-93, D-412: Meets minimum requirements.Elongation TensileRecovery Strength Elongation(%) (psi) (%)Control 92.5 3430 547Weathered 92.0 3360 416% of Control 99% 98% 94%7. Abrasion Test: ASTM C-957-93, C-501, weight loss(Maximum allowed: 0.050 grams): 0.005 gramsPlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.TEST DATA: Poly-I-Gard ® 246SFVehicular Deck SystemSummary of Test Report Conducted by Ramtech Laboratorieson the Poly-I-Gard ® 246SF Decking System1. Weathering Test: ASTM G-23, Atlas Twin ArcWeatherometer Type DH 2000 hours (equivalent to approximately6 years of natural weathering).Visual Examinations: No signs of chalking, crazing, cracking,blistering, delaminating, spalling, softening or anyother deleterious effects.ASTM-D 751, Five specimens weathered and five specimensaged per AC39 Sec. IV A & B. Stretch rate 12 ± 0.5in./min.With Aggregate Tensile Strength(lb./in.) Elongation(%)Control 21.3 89Weathered 12 131% Change Weathered 43.6 32Aged 23 111% Change Aged 7.3 15.2Without Aggregate Tensile Strength(lb./in.) Elongation(%)Control 41.8 169Weathered 29 154% Change Weathered 30.6 8.9Aged 50 133% Change Aged 16.4 21.32. Aging Test: ASTM D-412, Stretch rate 20 ± 0.5 in./min.Procedure D & E. Six cycles of each procedure. Materialtested without aggregateVisual Examination after Aging Test: No sign of chalking,crazing, cracking, blistering, delamination, or any otherdeleterious effects.Tensile Strength(psi) Elongation (%)ASTM D-412 ASTM D-412Control 2573 254Weathered 3666 280% Change Weathered +42.5 +10.2Aged 3982 308% Change Aged +54.8 +21.5Bond Strength (psi), ASTM C-297:Polyprime 21 Metal ConcreteControl 414 458Aged 401 436% Change 3.2 5.0Mode of Failure Adhesion failure Cohesive failureof concretePolyprime 2140 Metal ConcreteControl 406 389Aged 395 391% Change 2.7 0.6Mode of Failure Adhesion failure Cohesive failureof concrete3. Percolation Test: ICC-ES Evaluation Svc., Inc. AC 39Sect. IV-G Loss due to Percolation after the 1000 cyclesabrasion test (% of original head, max. allowed 1%): 0%4. Absorption Test: ASTM D 570, 24 hour immersion indistilled water. Weight % of water absorption (max. allowed5%): 1.86%5. Water Vapor Transmission (WVT) Test: ASTM E-96 DesiccantMethod: WVT: 0.000000249 grams/Pa · sec · m²;WVT: 4.350 grains/ft² · hr · in. Hg6. Abrasion Test: ASTM D-1242 Method A as modified byICC-ES Evaluation Svc., Inc. AC 39 Sect. IV-F (1000 cycles,1000 grams, No. 80 TP Aluminum Oxide Grit). Thicknesslost (max. allowed 20 mils): 0.009 in.7. Concentrated Load Test: AC 39, Sec. IV L. One inchdiameter steel plate with rounded corners.Load [lbs] 100 200 300Deflection [inches] 0.020 0.028 0.0378. Impact Resistance: A two pound steel ball droppedeight feet onto the decking system. Test was performedthree time with an average indentation of 0.027 in.9. Crack Resistance (Crack Bridging): Top coat showedsigns of cracking while bottom coat maintained its integrity.10. Chemical Resistance Tests: ASTM D-2299 DetermineRelative Stain Resistance of Plastics by immersing specimensin 18 reagents @ 122°F (50°C) for 16 hours.Reagent: Non-Abraded AbradedHeavy duty detergent sol. 1 1Muriatic acid 2 2Ammonia solution - 5% 1 1Anti-Freeze 1 1Kerosene 1 1Salt Solution - 10% 1 1Chlorine Solution - 10% 1 1Paint thinner 1 1Turpentine 1 1Sulfuric Acid - 3% 1 1Transformer Oil 1 1Sulfuric Acid - conc. 3 3Diesel fuel 1 1Hydraulic Fluids 1 1Gasoline - Regular 1 1Toluene 1 1Lubricating oil 1 1Soap Solution 1 1NUMBER CODE: 1. Unaffected 2. Superficially Affected 3.Considerably Affected14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Note: a) Of the 18 reagents used in the chemical resistancetest, only sulfuric acid concentrate caused adeterioration of the decking system.b) Wearing surface revealed no cracking, crazing, delamination,or any other deleterious effects.c) The test specimens which were coded “No. 2 or 3”could not be restored to their original surface condition bynormal cleaning methods.11.Low Temperature Flexibility: AC 39 Sec. K. 5°F. Nocracking or crazing upon visual examination under 5xmagnification in the bent condition.12.Fire Resistance Test Series Class “A”: U.B.C. Standard32-7, ASTM E-108, U.L.790, N.F.P.A. No. 256, Spread ofFlame Test (2 decks) on concrete surfaces.B) Spread of Flame Test (2 decks):Base (in.) Length (in.)Deck 1 15 18Deck 2 15 27Max. Flame Spread Allowed 40 72Poly-I-Gard ® 246 SF vehicular deck system will satisfactorilywithstand the Flame Spread portion of the test forClass A Rating in UBC STD #32-7, ASTM E108, UL 790and NFPA No. 256, when constructed, installed and testedas described herein.Please read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.GENERALGUIDELINESSECTION 1: SAFETY AND STORAGEThese guidelines cover safety and storage of Polycoat Productselastomeric coatings. Failure to follow these guidelinescan result in bodily injury or property damage.Polycoat Products produces three basic types of coatings.These are solvent based, 100% solids, and waterborne coatings.Each type has specific hazard potentials and storagerequirements. Solvent solution coatings have hazards associatedwith fire, solvent toxicity and chemical toxicity. Onehundred percent solids coatings have low fire risk but mayrequire special care because of chemical toxicity. Waterbornecoatings have negligible risk of fire and moderate tovery low chemical toxicity. Both the contractor and workersmust know the precautions necessary to protect againstfire, explosive combustion and toxicity. The contractor andtheir employees should be familiar with the individual productlabels, material safety data sheets (MSDS), product datasheets and guide specifications that describe specific hazards,content, proper use and storage recommendations.To protect against fire, explosion and chemical toxicity it isimportant to provide ventilation at all times. Many coatingapplications are in open exterior areas where natural ventilationminimizes hazards.Applications in confined spaces and tanks pose greater danger.Use extreme caution. Remove all ignition sources.Check atmosphere for oxygen deficiencies. Use adequatepersonal protective equipment. Observe precautions pertainingto confined space entry. Confined space “Entry Permit”may be required, check with OSHA, EPA and other localregulatory agencies before proceeding. When natural airmovement is insufficient, as in a confined area, forced airventilation is required. Confined areas are best ventilated byequipment that exhausts the air from near floor level, sincesolvent vapors are heavier than air and tend to collect in lowareas. A competent, properly equipped worker must be stationedoutside confined areas while work is in progress toassist in case of emergency.FIRE AND EXPLOSION PREVENTIONFlash points are listed in material safety data sheets (MSDS)for each of Polycoat’s products containing solvent. Theworker and foreman must know the flash point for eachmaterial being applied. The flash point is the lowest temperatureat which a coating gives off sufficient solvent vaporto form an ignitable mixture with air. This mixture of solventvapor and air can then be ignited by an outside source suchas sparks, flame, lit cigarettes, etc.When combustible vapor is mixed with air in certain proportions,ignition will produce an explosion.Fire and explosion hazards are reduced to a minimum whensolvent vapors are controlled. When work must be done inconfined areas, solvent vapor concentrations should be routinelychecked with OSHA approved equipment. Should vaporconcentrations approach the lower limit, increase airventilation and/or stop coating application until the vaporconcentration is reduced to a safe level. Do not work in confinedareas, even with ventilation and respirators, when concentrationsof solvent vapors are above the lower explosivelimit.Open flame, welding, smoking or other ignition sources shallnot be allowed in a building, overhead or near a buildingwhere coating is being applied or has been recently applied.Proper “No Smoking” and “Fire Hazard” signs shallbe placed in the working and restricted areas.All electrical equipment and outlets must be grounded. Thisincludes switches, connectors, lights and motors. Lightsmust have a protective enclosure to prevent physical damage.Whenever solvent vapors are present, all electricalequipment must be explosion proof, complying with theNational Electrical Code. It is the responsibility of the contractorto verify that these precautions are in place.Any equipment, such as spray guns and compressed airnozzles, which can produce a static charge, must begrounded.All hand tools used in solvent vapor areas must be ofnon-sparking construction. When non-compliant tools mustbe used, remove equipment to an area free of solvent vaporand/or exhaust solvent laden air thoroughly before beginningwork.Work clothes must be of a material such as cotton, whichdoes not generate static charges. Beware of synthetic materials.Shoes should not have metal sole plates since thesecause sparking.Have fire extinguishers as prescribed by NFPA, the Fire Department,and/or OSHA within easy access of work areaswhere solvented coatings are being applied. Check withNFPA and local fire regulations for proper extinguishers.Ventilation shall be provided to coated areas not only duringapplication but also for sufficient time after to ensure completeevaporation of solvents.One person must be assigned at all times the clear responsibilityto look for and turn off any equipment that couldcause ignition of solvent vapors. This includes pilot lights,switches, electric spark starters, and motors. Workers mustlock switches to prevent accidental operation when solventvapors are present.Mixing of materials must be done in a well ventilated area.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
TOXICITY AND HEALTH CONSIDERATIONSIsocyanates may cause allergic skin or respiratory reactions.Individuals with chronic respiratory problems or prior respiratoryreactions to such material should not be exposedto vapors. All personnel in the application area must wearOSHA approved air respirators where an airborne concentrationof isocyanate vapors is expected to exceed the thresholdlimit value (TLV) or if the concentration levels are unknown.For emergencies, use a positive pressure self-containedbreathing apparatus. Cartridge type respirators arenot approved for protection against isocyanates becausethey have poor warning properties since the odor at whichisocyanate can be smelled is substantially higher than theexposure limits. Use explosion-proof, suction type, ventilationequipment (exhaust fans and blowers) with sufficientcfm capacity to keep isocyanate vapors below the TLV limit.Caution! Air circulation and exhaustion of isocyanate vaporsmust be maintained until the coatings have fully cured toensure that no potential fire, explosion or health hazard remains.Warning symptoms (irritation of the eyes, nose andthroat or odor) are not adequate to prevent chronic overexposurefrom inhalation. This material can produce asthmaticsensitization upon even a single inhalation or upon repeatedinhalation exposures to lower concentrations. Exposure tovapors of heated isocyanates can be extremely dangerous.Employee education and training in safe handling of thismaterial is required under OSHA Hazard CommunicationStandard.Portable air sampling equipment is available to measurethe content of some solvents in the air. Workers and foremanmust be certain that measurements of this type arebeing made when people are working in an enclosed area.When solvent vapor is present, an approved fresh air supplied,respirator with an approved source of respirable airmust be used for protection. The use of a fresh air suppliedrespirator does not reduce the necessity for good ventilation,as this is still needed to lessen fire hazards and ensureproper drying of coatings.Any time a worker begins to feel discomfort or irritation to theeyes, nose or throat, the concentration of solvent vapor istoo high for steady exposure. If a person feels light-headed,giddy, dizzy or exhilarated, the solvent vapor concentration istoo high and must be reduced by improved ventilation. Anypersons so affected must go to an area of fresh air.The effectiveness of ventilation depends on the physicalbarriers, which restrict airflow. Open exterior areas on roofsor decks ventilate normally by natural air movement. Confinedareas in rooms, tanks and some pit or pond areas, as wellas roofs or decks surrounded by walls or high parapetsrequire forced air ventilation.Solvents may cause allergic skin or respiratory reactions.Immediate effect is stupor (central nervous systemdepression). Individuals with chronic respiratory problemsor prior respiratory reactions to such materials should notbe exposed to vapors.The application method of using an airless sprayer will causethe same volume of product to produce higher airborne vaporconcentrations in a shorter period of time than otherapplication methods. It is important that air is monitoredand full precautions are taken as indicated above.First Aid: In case of skin contact, remove contaminatedclothing as needed and immediately wash off with plenty ofwater and mild soap for at least 15 minutes.If medical attention is required, have label and materialsafety data sheet (MSDS) available for physician.For industrial use by professional applicators only. Notintended for sale to the general public. Not to be sold ordelivered to a minor. Keep out of the reach of children.HEALTH & SAFETY PRECAUTIONSThe uncured components of these products can causeirritation to the eyes, skin, mucous membranes and respiratorytract, and are harmful if swallowed. Avoid contact witheyes and skin, especially open cuts. Wear protective clothing,chemical resistant rubber gloves, chemical tight goggles,protective barrier cream, etc. to prevent contact with material.Wash hands with soap and water before eating, drinking,smoking, applying cosmetics, or using the toilet facilities.Launder contaminated clothing and footwear before reuse.Air dry contaminated clothing in a well ventilated area beforelaundering. Discard unwashable contaminated shoes andclothing. Safety shower and eye wash stations should beavailable. Educate and train employees in the safe use of thisproduct. Untrained persons must not be allowed in or aroundwork area unsupervised and without proper safety and respiratoryequipment.Prior to beginning any project, the health and safety ofbuilding occupants and people in adjacent areas and buildingsshould be considered. Vapors are heavier than air andcan travel considerable distances. Take care to protectthese people by posting signs, sealing off buildings frominfiltration of odors and fumes by turning off air intake,vacating the building or using other appropriate measures.Precautions should continue until coatings have completelycured and no residual odor remains.These products may contain chemicals which the State ofCalifornia lists as causing cancer, birth defects, or otherreproductive harm (Proposition 65).OTHER SAFETY CONSIDERATIONSFootwear must be a safety shoe with steel toe for protection.Fifty-five gallon drums of coating are very heavy and cancause considerable damage if set on an unprotected foot.The sole should be of a soft, resilient material to give thebest traction without damaging coated areas.Use extreme caution when working on sloped areas. Uselifelines. Wet coatings are very slippery.When working in bright sun with light colored coating, weardark glasses to prevent glare blindness.PROPERTY PRECAUTIONSConsider possible damage to property. Overspray can ruinfinishes on autos and other surfaces (brick, paint, plastic,etc.). Solvent vapors in confined areas can be harmful toplants and pets. Foods, even those stored in freezers, canpick up a solvent taste and should be protected from vapors.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.STORAGEMoisture reacts with isocyanates to produce carbon dioxide.Do not breathe the vapors. Store in tightly closed containersto prevent moisture contamination.Keep product in a cool, dry, ventilated storage area, in closedcontainers and out of direct sunlight. Store in containersabove ground and surrounded by dikes to contain spills orleaks.All material should be stored in a cool, shaded place, preferablyat a temperature of 65°F (18°C). Higher storage temperaturesfor extended periods can cause thickening andeven gelation of elastomeric coatings.When opening containers, check them first for any signs ofexpansion, which can occur due to pressure build up resultingfrom moisture reaction. Open containers carefully, pointingthem away from face and body to prevent expulsion ofmaterial.Whenever work is stopped for the day, all coatings andthinners should be stored in tightly sealed factory containersto minimize evaporation and fire hazard. <strong>Materials</strong> left onunsupervised job sites may attract the curious or the malicious.Protect your materials properly and avoid potentialharm to others.Do not keep open containers in confined places.Protect water based emulsion coatings from freezing.Containers, even those that have been emptied, may containdangerous and explosive vapors. Do not cut, drill, grind, weldor perform similar operations on or near containers. Do notpressurize containers to empty them. In the event that thinnersand/or solvents are used for clean up or dilution, consult thematerial safety data sheet (MSDS) for that particular productfor additional health and safety information.The above information is based on standard industrial practicesand is meant to outline the hazards, and is not necessarilyall-inclusive. Common sense and care in evaluatingthe possibility of hazards is essential.Nothing contained herein should supersede local laws,codes, ordinances or regulations.The standards and regulations published by the OccupationalSafety and Health Administration (OSHA), U.S. Departmentof Labor, EPA and local statutory authorities, whereapplicable, should be consulted for further detail and compliance.equipment before maintenance or repair. Remove all ignitionsources. Check atmosphere for explosiveness and oxygendeficiencies. Use adequate personal protective equipment.Observe precautions pertaining to confined space entry.Confined space "Entry Permit" may be required, checkwith OSHA, EPA and other local regulatory agencies beforeproceeding.SECTION 2: JOB CONDITIONSConstruction work such as expansion joints, control joints,drains, ducts and other penetrations should be completeprior to the coating application.Surfaces must be thoroughly dry to ensure adhesion of allprimers and coatings. When in doubt, test for moisture witha moisture meter or 16-hour mat test (ASTM D-4263).Dirt or dust that settles on surfaces before start of work orbetween coats must be removed.Surface and ambient temperature are very important to optimizecuring. Ice, frost or condensation may be present onsurfaces less than 50°F (10°C). Application of some coatingscan be done at lower temperatures provided the surfaceis free of moisture. The ideal conditions for curing are 75°F(24°C) ambient temperature and 50% relative humidity. Donot apply products when the ambient or substrate temperatureis rising. See temperature limitations listed in productdata sheets.Job specifications require that surfaces be accepted by thecoating applicator prior to start of work. Substrates whichare not structurally sound or which do not meet the specificationrequirements for surface finish or condition shouldnot be accepted. Correction of surface defects is the generalcontractor’s responsibility. Review of specification requirementswith the general contractor before the substrateis constructed will minimize problems at the time of acceptance.Any optional adhesion test is to be performed seven daysafter product application.SURFACE PREPARATIONConcrete or plywood substrates must be free of all contaminationthat may impair proper bonding. Substrates must besloped a minimum of 4" per foot for drainage, and must beprimed with the applicable primer prior to application of themembrane and surface protection materials.CONFINED SPACES AND TANKSThis type of application poses greater dangers. Use extremecaution. Isolate, vent, drain, wash and purge systems orConcrete: The surface of concrete substrates must be cleanand free of standing water. All holes, joints and cracks mustbe pointed flush with portland cement mortar and all highspots cut or ground off to provide a smooth, even surface.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Before the material is applied, the substrate must be cleanand free of dust or foreign material. Paint, grease and oilmust be removed either by grinding or sandblasting andconcrete surfaces must be shotblasted or water blasted.Control joints should be cut per standard concrete constructionpractices and caulked.Concrete must exhibit 3000-psi minimum. Concrete surfacesto be coated must be trowel finished in compliancewith the American Concrete Institute (except that hand trowelingis not required), followed by a fine hair brooming, leftfree of loose particles, and shall be without ridges, projections,voids and concrete droppings that would be mechanicallydetrimental to coating application or function.New and Old Concrete:Refer to SSPC-SP13/NACE 6, or ICRI 03732: CSP 3-5. Newconcrete must be cured for 28 days prior to product application.Surface must be clean, dry, sound and offer sufficientprofile for product adhesion. Remove all dust, dirt, oil, formrelease agents, curing compounds, salts, efflorescence,laitance and other foreign matter by shotblasting and/orsuitable chemical means, in accordance with local chemicalregulations. Rinse thoroughly, to achieve a pH between 8.0and 11.0. Allow to dry completely. If old concrete has a surfacethat has deteriorated to an unacceptably rough surface,Polycoat Products PC-260 or a mixture of Polyprime 21 andsand should be used as a repair agent for cracks, spalls, bugholes and voids. Upon full cure of the repair agent, prime theentire surface intended for coating.Concrete Surface Preparation Reference:ASTM D4258 - Standard practice for cleaning concreteASTM D4259 - Standard practice for abrading concreteASTM D4260 - Standard practice for etching concreteASTM F1869 - Standard test method for measuring moisturevapor emission rate of concreteICRI 03732 - Concrete surface preparationNeat cement sacking is not an acceptable surface preparationfor coatings.Plywood: Plywood should be new or cleaned and sanded.Plywood must be exterior grade plywood, having eithertongue-and-groove edges and ends perpendicular to supports.The plywood will be 19/32" or 21/32" thick.Plywood should be installed with a maximum of d" spacebetween the plywood sheets and laid over joists on 16" centers.Plywood sheets must be screwed down securely ornailed with coated annular ring or screw shank nails.If the underside of the joists is covered, the floor/ceiling cavitymust be vented to aid in drying and to minimize moisturebuildup in the deck structure.Damaged panels will be repaired/replaced before coating.Old plywood must be cleaned and sanded before primingwith Polyprime at a rate of 3 gallon per 100 square feet priorto coating application.The only acceptable grade of plywood is APA rated, exteriorgrade with exterior glue or better.The appearance and physical characteristics of the plywoodand grade should be considered.Note: The above plywood grade is called out in compliancewith the American Plywood Association’s Standard. Plywoodgrading which does not reference APA markings may not bea suitable grade.No liability is assumed by Polycoat Products for defects inthe substrate.PROTECTION OF WORKWhile work is underway and for 72 hours thereafter, trafficfrom other trades should be stopped.Material should be stored on plywood or non-asphaltic insulationboard.Adjacent surfaces which are not to be coated, such as walls,thresholds, fascias, etc., should be carefully masked beforepriming and coating. Mask vertical surfaces at the linedetailed in the architectural drawings or, if none is shown,mask 4" or more up from the deck. When coatings are appliedby spray, caution is necessary, particularly during windyweather, to prevent overspray damage.SECTION 3: PRIMINGPolycoat Products elastomeric coatings frequently require aprimer. The preferred primer varies with the substrate asdescribed below. Guide specifications state primer requirements.Product data sheets contain application instructions.CONCRETESealing Concrete: Most concrete has surface porosity, althoughit is seldom visible. This porosity develops at thetime of placement from various causes including water content,drying rate, aggregate type and troweling action. Whenelastomeric coatings are placed over concrete, there is arisk that blisters will form from outgassing through surfacepores. This risk is minimized by the use of a primer system.Polyprime should be applied on all concrete and dense aggregatestructural concrete.Prime entire deck surface and all vertical or sloping surfacesof curbs, cants, parapets, etc., which are to receivecoatings, with one coat of Polyprime applied by roller or spray.The coverage rate is about 3 gallons per 100 square feet.Allow polyurethane primers to dry for one hour or more beforeapplying the base coat.Allow epoxy primers to dry until tack free before applying thebase coat.Note: Surface temperature is more important than air temperature.The normal minimum surface temperature for applicationis 50°F (10°C).WOODPolycoat Products polyurethane coatings are self-primingwhen applied to new wood construction (primer is not necessary).For optimum adhesion on existing plywood, it isadvisable to use Polyprime.STEELWire brush or sand steel surfaces until the metal is bright.Solvent wipe after cleaning.Apply Polyprime at the rate of 3 gallon per 100 square feet.Primer should be permitted to dry tack free before applyingsubsequent coats. This ensures proper adhesion undermost conditions. Never apply Polyprime to wet or moist surfaces.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.RECOATING SURFACESDecks to be re-coated should be thoroughly cleaned. Whenthe area intended for coating has completely dried and isfree of dirt, dust, oil and other contaminants, apply Polyprime.All coated surfaces require special attention. A test patchshould be applied to check for bonding. If adhesion is good,the surface is smooth, and no lifting occurs, apply coatingas specified. If adhesion to substrate is poor, and liftingdoes occur, remove old coating before new coatings areapplied.SECTION 4: EXPANSION JOINTSSEALING OF CRACKS, CONSTRUCTION JOINTS, SUBSTRATECHANGES, AND FLASHINGSThis step, which follows priming and precedes coating, isthe most critical stage in the application of Polycoat Productscoatings. Success or failure in application of this systemdepends largely on how they are treated.Working cracks in concrete are joints or cracks which havemoved or will move appreciably, in any or all of the threedimensions, due to thermal changes or vibration. A crackwhich extends at each end to the edge of the surface, to abuilding expansion joint or to another working crack may bea working crack. A crack with minute broken fragments alongthe edge is probably a working crack.CONCRETETo prepare expansion joints, substrate changes, cracks andflashings, apply backer rod if necessary then a polyurethane*sealant and reinforcement tape, embedded into the sealant,with a stripe coat centered over the crack. The crackmust be fully sealed. Any cracks over d" shall be routed to4" x 4" prior to application of sealant and reinforcing tape.SUBSTRATE CHANGESUse caulking and reinforcement tape, with a stripe coat centeredover the crack, backer rod and polyurethane* sealantas required at changes in substrate material. Reinforcementtape must be embedded into the sealant. It is alsorequired when the substrate changes plane in a valley, or ifa crack exists at other changes in plane.JOINTS IN PLYWOODWhen a joint must be invisible at close range, filling voidsand nail heads is necessary. Any wood-adhering,non-shrinking, firm-setting, non-staining material is satisfactory.An epoxy/100 mesh sand grout may also be used.To prepare plywood joints, flashings and substrate changes,apply a polyurethane* sealant and reinforcement tape embeddedinto the sealant with a stripe coat centered oversupported joints on the same plane, supported joints atchanges in plane, or unsupported joints.Defects in taping and flashing must be corrected prior toproceeding with base coats.SECTION 5: COATING APPLICATIONPolycoat Products materials are one or more components,liquid applied polyurethanes*. When properly combined andapplied they cure to form tough, high strength elastomericmembranes. All specified quantities are minimums and areon an undiluted basis. No allowances have been made formaterial waste, uneven surfaces, spillage, material appliedthicker than specified, or material left in containers or equipment.MIXINGImportant: All products must be mixed according to the productdata sheets prior to use.Mix two component materials individually before combining.Stir all materials thoroughly before use. Examine both Part-A and Part-B for graininess. Partial containers should not bestored longer than one or two days as exposure to atmosphericmoisture induces cure. Keep containers coveredwhenever possible.For best results, power mix thoroughly for five minutes, scrapingsides of container. <strong>Best</strong> results are obtained by pouringPart-B into Part-A while mixing. Polyethylene or polypropylenemixing containers are recommended, as they can bereused. Cured material is easily stripped out cleanly thefollowing day.If the product requires a catalyst, the best results will beobtained by pouring the catalyst into the product while mixing.Mix only as much material as can be used within the specifiedpot life.COLD WEATHER APPLICATIONDuring cold weather, special precautions must be taken inapplying polyurethanes. These coatings should not be appliedto surfaces 50°F (10°C) or colder. Store materials above65°F (18°F), or warm to above 65°F (18°C) prior to use.If graininess is observed, warm the entire contents of thecan to 60°F (16°C), and mix until smooth.Lower temperature and humidity may extend curing time.HOT WEATHER APPLICATIONProduct data on pot life and cure rate are provided for materialsat 75°F (24°C). At temperatures above 75°F (24°C) potlife and cure time will decrease proportionately as temperatureand humidity increase. Store materials out of direct sunand mix only the amount that can be applied within the potlife. Refer to product data sheets for further information.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
APPLICATION OF BASECOATAll specified quantities are on an undiluted basis. Betterfilms are usually produced with less entrapped air when therate of application is no more than 12 gallons per 100 squarefeet. However, the recommended rate varies by product andspecification.Apply Polycoat Products polyurethane in a uniform thicknesswithout skips or holidays. Basecoats can be squeegeed orrolled, depending on job type and size. Allow each coat to dryuntil tack free and sufficiently cured for foot traffic beforeapplying additional polyurethane coating. A period less thanone hour to overnight may be required depending on dryingconditions and the particular product used.For a more slip-resistant surface, uniformly broadcast awashed, dry, rounded 16 to 90 mesh silica sand into the wettopcoat at a rate at a rate of 20 lbs/100 sq.ft. or as required toachieve a slip-resistant finish. Slip resistance will vary dependingon the coating thickness.Extend each coat over cants and up vertical surfaces of pads,curbs, walls and parapets. The top of curbs and equipmentpads shall be similarly coated. In the case of walls andparapets, extend coating to the point where counter flashingsenter the masonry. Where no counter flashing is specified,hold the base coats just short of the termination line at theedge of the deck to avoid seeping under masking tape orspilling on adjacent unprotected surfaces.If the entire job cannot be carried through to completion withoutinterruption, the interruption should occur after the firstcoat. This will provide protection for the system.Coated surfaces must be clean and dry before work resumes.color. Uniform application at the specified coverage rate isimportant to provide proper results.Remove masking tape at edges of coating area as soon asthe final coat of polyurethane is applied. By removing thetape while the coating is wet, it will not be necessary to cut itoff and will avoid damage to the edge of the coating. Anyseepage under the tape on rough surfaces can be wiped offwith thinner while wet.The following conditions must not be coated with PolycoatProducts deck coating systems: on grade or below gradeslabs, split slabs with buried membrane, sandwich slabswith insulation, slabs over unvented metal pan, suspendedpool decks, swimming pools, magnesite or lightweightconcrete, asphalt surfaces or asphalt overlays.Floor hardeners may adversely affect the adhesion of thecoating.Polycoat Products coating systems should not be subjectedto rising water tables or hydrostatic pressure on slab-ongradeapplications.If there is a question regarding a substrate, please contact aPolycoat Products representative.* Approved Polyurethane sealants are: Polycoat Poly-CaulkPX27, Polycoats Poly-Caulk 80, Polycoat Poly-Caulk HM,Polycoat PC-260 or a two part consisting of PC-440 and PC-50.APPLICATION OF TOPCOATInspect the surface for damage prior to the application oftopcoat. Any surface damage must be repaired by replacingbase coat so that a continuous membrane in substantiallyuniform thickness covers the entire surface prior to topcoatapplication.While careful color matching procedures are used, differentbatches of polyurethane may vary slightly in hue. This variationwill be too slight to be perceptible if changes are madeat natural breaks in the surface. Intermixing of batches maybe necessary or desirable to ensure consistency in topcoatcolor.CAUTIONExcessively heavy applications of polyurethane can causepigment separation during drying, resulting in a blotchedPlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.MEASUREMENT &CONVERSION CHARTSWhen You Know Multiply By To FindAreaInches² 6.45163 Centimeters²Centimeters² 0.155 Inches²Feet² 0.0929 Meters²Meters² 10.76387 Feet²Yards² 0.83613 Meters²Meters² 1.19599 Yards²LengthInches 0.0254 MetersMeters 39.37 InchesFeet 0.3048 MetersMeters 3.2808 FeetYards 0.9144 MetersMeters 1.09361 YardsMiles 1.609 KilometersKilometers 0.621 MilesWeightOunces 28.35 GramsGrams 0.033527 OuncesPounds 0.45359 KilogramsKilograms 2.20462 PoundsNet Ton 0.90719 Metric TonMetric Ton 1.10231 Net TonGross Ton 1.01605 Metric TonMetric Ton 0.98421 Gross TonSlopeInch/Floor 8.33 Slope (%)Centimeters/Meter 8.33 Slope (%)VolumeInches³ 0.016387 LitersLiters 61.023 Inches³Feet³ 28.316 LitersLiters 0.035317 Feet³Quarts 0.94636 LitersLiters 1.05668 QuartsGallons 3.78543 LitersLiters 0.26417 GallonsMiscellaneousPounds per liner inch 0.1752 Kilonewtons/mMega pascals 145.038 Lbs. per sq. in.Pounds per gallon 119.7 Grams per literWhen You Know Multiply By To FindRateGallons/100 ft² 0.4075 Liters/m²Liters/m² 2.45399 Gallons/100 ft²Pounds/ft² 4.882 Kilograms/m²Kilograms/m² 0.20483 Pounds/ft²ThicknessMil 25.4 MicronHow to Calculate Mil ThicknessTheoretical: 1 gallon of 100% solids material appliedover 100 sq. ft. yields 16 dry mils.Dry Mil Thickness =Gallons per 100 sq.ft. x 16 x % Solids by Volume100Gallons per 100 sq. ft. = Dry Mil Thickness x 10016 x % Solids by VolumeMeasures of Length12 inches = 1 foot 1 sq. ft. = 144 sq. in.1 sq. yd. = 9 sq. ft. 1 sq. mile = 640 acres1 acre = 4840 sq. yd. = 43,560 sq. ft.100 mm² = 1 cm² 10,000 cm² = 1 m²Measures of Weight16 ounces = 1 pound 1000 grams = 1 kg2000 pounds = 1 net ton 1000 kg = 1 metric tonSealant EstimationLinear feet per full gallon (231 cubic inch)DepthofJointWidth of Joint4" a" 2" b" p" c" 1"4" 3082051541231028877a" 205136102826858512" 1541027761514438b" 123826149413530p" 102685141342925c" 885844362925221"77513830252219Coverages and yields shown do not include allowancesfor loss or waste and variations in job conditions. Eachuser must establish their own factors for loss from experience.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.MANDATORY CARE &MAINTENANCE PROCEDURESTo Maintain a Limited Polycoat Products Coating MaterialWarranty the following is required.GENERALIn order to maintain the limited material warranty for PolycoatProducts, the following maintenance must be performedat regular intervals to ensure that the material will providecontinued service.Care and maintenance procedures should include:1. Physical inspection.2. Cleaning.3. Snow and ice removal from system (where applicable).4. Repair of damaged surfaces.5. Periodic replacement of topcoat.INSPECTIONSInspections provide a basis for proper maintenance to ensurethe life expectancy of the Polycoat Products CoatingSystem.Monthly - Documented 1 physical inspections to determine:1. If there are any areas of excessive wear or physicaldamage to the coating system.Semi-annually - Documented 2 physical inspections must include(but are not limited to):1. Inspect all joints for proper sealant (caulking) adhesionor other type of failure or physical damage to caulking.2. Inspect underside of the deck for evidence of leaks wherepossible.3. Inspect for evidence of structural and/or stress crackingin the substrate, which could cause the coating systemto crack.4. Inspect drains and scuppers to ensure there is nothingclogging or blocking them.5. Inspect base of parking bumpers for any damage tocoating system in these areas.6. Inspect areas of high abrasion or wear for loss of aggregatefrom the coating.1Maintain written inspection log indicating dates and time ofinspections and identity of employees performing the inspection.CLEANINGThe frequency of cleaning the deck will vary based on itslocation and use.1. Weekly - Vacuum or sweep deck to remove all loosedebris and dirt.2. Monthly - Remove oil, grease drippings, dirt, debris,black tire marks, etc. from the deck.3. Coating may be cleaned with low suds, biodegradabledetergent (rinse thoroughly so deck will not be slipperywhen wet.)4. Tough stains may require power scrubbing or high pressurewater blasting (not greater than 1,000 psi at nozzle.)5. Avoid the use of strong solvents, especially any hydrocarbontype solvents.SNOW & ICE REMOVALIt is recognized that snow and ice can load a deck beyond itsdesign capacity resulting in structural cracks and seriousdamage to the coating system. Therefore immediate removalof snow and ice is required.The use of metal blades should be avoided at all times toprevent physical damage to the coating system.Snow blowers and snow brooms are recommended, as opposedto heavy snow removal equipment.Ice should be removed with chemical deicing materials.POTTED PLANTS AND PLANTERSPotted plants and planters on or adjacent to the deck maycause staining and discoloration to the material.DECK COATING REPAIRSMinor repairs may be made by the owner, it is however, recommendedthat to protect the Polycoat Products materialwarranty, repairs should be performed by the original applicator.REPLACEMENT OF TOPCOATTo maintain the performance of the Polycoat Coating System,it is recommended that the Topcoat be replaced periodically,depending on actual wear and tear (actual time requiredfor recoating will depend use) by the original applicator.2Photograph or videotape deck coating system and providecopy to Polycoat Products within twenty (20) days of inspection.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 www.polycoatusa.com Copyright June 2011 Polycoat Products Page 1 of 1
POLYCOATPRODUCTSA Division of American Polymers Corp.ARCHITECTURALDETAILSThe following sketches provide guidelines for the installationof Polycoat Products coating systems. These detailsshould be used as a guideline only. Decisions on final detailsshould be made by the applicator after evaluating siteconditions, code requirements and other standards.For detailed information on the installation of the PolycoatProducts waterproofing systems, refer to the general guidelinesand individual system guide specifications.FlashingWall or RailL MetalFlashingStuccoScreedFLASHING DETAILCRACK DETAILApproved PolyurethaneSealant(Crack Routed to 4"x4")Reinforcement Tape Embeddedin Approved PolyurethaneSealantPolycoat ProductsCoating System123456789012345678901MetalFlashingPrimaryFramingBlockingReinforcement TapeEmbedded in ApprovedPolyurethane Sealant(Caulking)Bond BreakerTapeCrackOver d"StructuralSlabCrackLess Than d"CRACK CONTROLTERMINATION DETAILPolycoat ProductsCoating SystemApprovedPolyurethaneSealant1234567890123ReinforcementTape Embedded inApproved PolyurethaneSealantPolycoat ProductsCoating SystemSawcut 4"x4" min.ApprovedPolyurethaneSealantUncoated AreasPoured Concrete SlabReinforcedConcreteSaw CutJointBacker Rod orBond Breaker TapeBond Breaker(if movement is anticipated)14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
VERTICAL PROJECTIONVERTICAL PROJECTIONBETWEEN SLAB4" (10.2 cm)Recommended Polycoat ProductsCoating SystemToppingSlabStructuralSlabApprovedPolyurethaneSealantBackerRod1234567890123456789012345678901234567890ProtectionBoardPoured in Place SleevePost Embedded in ConcretePoured in PlaceSleevePolycoat ProductsCoating SystemEXPANSION JOINT DETAIL(Greater Than 1")EXPANSION JOINT DETAIL(Less than 1")PolycoatProductsCoating SystemReinforcement Tape Embeddedin Approved PolyurethaneSealantPolycoat ProductsCoating SystemApprovedPolyurethaneSealant12345678901234567890Concrete SlabExpansion Joint1" or largerBacker RodStructuralConcreteApprovedPolyurethaneSealant14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
1234567890123456789012345678901234567890POLYCOATPRODUCTSA Division of American Polymers Corp.JOINT AT WALL/SLABWALL BEARINGON SLABTopcoatBasecoatBasecoat with StraightJacket Tape reinforcingembedded into itPrimer forconcreteConcrete WallApprovedPolyurethaneSealantCant Beadwith ApprovedSealant(2"-1" deep)Backer RodPrimer forconcreteConcrete WallConcrete SlabConcrete SlabTopcoatBasecoatBasecoat withStraight JacketTape embeddedinto itDRAIN DETAILBETWEEN SLABPolycoat ProductsCoating SystemBackerRodApprovedPolyurethaneSealantToppingSlabPolystyreneInsulationProtectionBoardWallMetalDrainStructuralSlabReinforcedConcreteElastomericMembrane14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
123456789012123456789012123456789012123456789012123456789012123456789012121212121212WALL / FOOTINGREFLECTING POOLS123456789012Poly-Protection123456789012Mat 4123456789012123456789012123456789012Elastomeric123456789012MembraneMortarBedTilePaversStructuralSlabElastomericMembraneReinforcedConcretePLANTER BOXTHIN SET TILEBrickStoolEarthFillDrainageBedElastomeric Membrane withAggregate of Heavy Grit,16 mesh, Angular(Cracked) Sand TilePaversThin Set Mortar12345678901121234567890112StructuralSlabPoly-ProtectionMat 4ElastomericMembraneStructuralSlabElastomericMembranePlease read all information in the general guidelines, product data sheets, guide specifications and material safety data sheets (MSDS) beforeapplying material. Published technical data and instructions are subject to change without notice. Contact your local Polycoat Products representativeor visit our website for current technical data and instructions.DISCLAIMERAll guidelines, recommendations, statements, and technical data contained herein are based on information and tests we believe to be reliable and correct, butaccuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. It is the users responsibilityto satisfy himself, by his own information and test, to determine suitability of the product for his own intended use, application and job situation and userassumes all risk and liability resulting from his use of the product. We do not suggest or guarantee that any hazard listed herein are the only ones which mayexist. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of,or inability to use, the product. Recommendations or statements, whether in writing or oral, other than those contained herein shall not be binding upon themanufacturer, unless in writing and signed by a corporate officer of the manufacturer. Technical and application information is provided for the purpose ofestablishing a general profile of the material and proper application procedures. Test performance results were obtained in a controlled environment and PolycoatProducts makes no claim that these tests or any other tests, accurately represent all environments.14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products
Distributed by: BEST MATERIALS LLCPh: 1-800-474-7570, 1-602-272-8128 Fax: 1-602-272-8014Email: sales@bestmaterials.com www.bestmaterials.com_________________________________________________________________________________________________________________________________________________________Copyright ® March 2011 Polycoat Products
POLYCOATPRODUCTSA Division of American Polymers Corp.DISCLAIMER & PRODUCT USE RESTRICTIONS IN AREAS COVERED BYSOUTHERN CALIFORNIA AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)Because of VOC regulations made effective July 1, 2006, not all products manufactured byPolycoat Products are available for sale and use in the cities and areas covered by SCAQMDjurisdiction.The following replacement products have been specially formulated to meet the aboveVOC limits for SCAQMD areas:Polyprime 172SC in place of Polyprime 172Polyprime 2180SC in place of Polyprime 2180PC-220OF in place of PC-220PC-440SC in place of PC-440Polyglaze 100SC in place of Polyglaze 100 & 100CPolyglaze 400SC in place of Polyglaze 400 & 400CPolyglaze 400SC-FR in place of Polyglaze 400-FR & 400C-FRPolyglaze AL-50SC in place of Polyglaze AL-50Polyglaze AR-OF in place of Polyglaze ARPoly-I-Gard ® 246SC in place of Poly-I-Gard ® 246Polycoat-Staingard 6072SC in place of Polycoat-Staingard 6072Polycoat-Aquaseal ® 5000SC H in place of Polycoat-Aquaseal ® 5000H (250VOC)Polycoat-Aquaseal ® 5000V (100VOC) in place of Polycoat-Aquaseal ® 5000V (250VOC)The following products which do not meet the above VOC regulations for SCAQMD areasmay be substituted by the product indicated below. These substituted products meet theabove VOC limits for SCAQMD areas.PC-550 to be substituted with PC-260Polyprime U25 to be substituted with Polyprime U22Polycoat-Staingard 1110 No similar product available, use Polyglaze 100SC,Polyglaze AL-50SC or Polycoat-Staingard 6072SC14722 Spring Avenue Santa Fe Springs, CA 90670-5108 USA Tel: 562/802-8834 Fax: 562/921-7363 www.polycoatusa.com Copyright March 2011 Polycoat Products