Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT
Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT
Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT
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AmphenolAerospace<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TVPlug Protection Cap<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCB<strong>Series</strong> <strong><strong>II</strong>I</strong> TV*10-552944-XXXBNB1.166 MAX29.62 MAX1.166 MAX29.62 MAX5.000 APPROX127.00 APPROX.167 +.010–.0054.24 +.25–.13DHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsOptionsOthers*10-553998-XXX* To complete order number, add shell size <strong>and</strong> suffix number.For example, shell size 11 with olive drab cadmium nickelbase, 10-552944-119InchesShellSizeA Thread Class 2B0.1P-0.3L-TSAll dimensions <strong>for</strong> reference only.D Dia. +.010–.000NN Dia.Max.9 .6250 .516 .89511 .7500 .641 1.00013 .8750 .766 1.17115 1.0000 .891 1.29917 1.1875 1.016 1.43619 1.2500 1.141 1.54321 1.3750 1.266 1.67023 1.5000 1.343 1.78725 1.6250 1.516 1.914TV <strong>Series</strong> <strong><strong>II</strong>I</strong>MS METAL PROTECTION CAPSShell MS ShellSize Size Code MS Plug Protection Cap9 A D<strong>38999</strong>/32W9X*11 B D<strong>38999</strong>/32W11X*13 C D<strong>38999</strong>/32W13X*15 D D<strong>38999</strong>/32W15X*17 E D<strong>38999</strong>/32W17X*19 F D<strong>38999</strong>/32W19X*21 G D<strong>38999</strong>/32W21X*23 H D<strong>38999</strong>/32W23X*25 J D<strong>38999</strong>/32W25X** To complete order number, replace X with applicable letter as follows:R - designates eyelet typeN - designates washer typeMS metal protection caps are supplied with service class W whichdesignates corrosion resistant olive drab cadmium plate aluminum.Consult Amphenol Aerospace <strong>for</strong> more detailed in<strong>for</strong>mation on orderingMS Metal protection caps.ShellSize5.000 APPROX127.00 APPROXMS Shell Size CodeD Dia.+.25 –.00MillimetersN Dia. Max.9 A 13.11 22.7311 B 16.28 25.4013 C 19.46 29.7415 D 22.63 32.9917 E 25.81 36.4719 F 28.98 39.1921 G 32.16 42.4223 H 34.11 45.3925 J 38.51 48.62FinishOlive Drab, Cadmium,Nickel baseElectroless Nickel10-No Suffix-XX9-XXGConsult Amphenol Aerospace <strong>for</strong> availabilityof stainless steel protection caps.TV <strong>Series</strong> <strong><strong>II</strong>I</strong>PLASTIC PROTECTION CAPSShellSize Plug9 10-70506-1411 10-70506-1613 10-70500-1815 10-70500-2017 10-70500-2219 10-70500-2421 10-70524-123 10-70506-2825 10-70500-28108Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TVDummy ReceptacleAmphenolAerospaceS2 PLACESR 12 PLACESR 22 PLACESM<strong>Series</strong> <strong><strong>II</strong>I</strong> TVPart number reference.See note below to complete.* 10-553974-XXXW<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsTT4 PLACES.005 M.13MT4 PLACESB THREADContactsConnectorsCablesEMI FilterTransient* To complete order number, add shell size <strong>and</strong> suffix number.For example, shell size 11 with olive drab cadmium nickelbase, 10-553974-119ShellSizeMS ShellSize CodedB Thread0.1P-0.3L-TS(Plated)M+.020–.000R 1 R 2 S±.010T±.008–.006W±.010TT±.008–.0069 A .6250 .822 .719 .594 .938 .128 .098 .21611 B .7500 .822 .812 .719 1.031 .128 .098 .19413 C .8750 .822 .906 .812 1.125 .128 .098 .19415 D 1.0000 .822 .969 .906 1.219 .128 .098 .17317 E 1.1875 .822 1.062 .969 1.312 .128 .098 .19419 F 1.2500 .822 1.156 1.062 1.438 .128 .098 .19421 G 1.3750 .791 1.250 1.156 1.562 .128 .125 .19423 H 1.5000 .791 1.375 1.250 1.688 .154 .125 .24225 J 1.6250 .791 1.500 1.375 1.812 .154 .125 .242FinishOlive Drab, Cadmium,Nickel BaseElectroless Nickel10-NoSuffix-XX9-XXGShellSizeMS ShellSize CodedM+.51–.00R 1 R2 S±.25InchesT+.20–.15W±.25MillimetersTT+.20–.159 A 20.88 18.26 15.09 23.83 3.25 2.49 5.4911 B 20.88 20.62 18.26 26.19 3.25 2.49 4.9313 C 20.88 23.01 20.62 28.58 3.25 2.49 4.9315 D 20.88 24.61 23.01 30.96 3.25 2.49 4.9317 E 20.88 26.97 24.61 33.32 3.25 2.49 4.9319 F 20.88 29.36 26.97 36.53 3.25 2.49 4.9321 G 20.09 31.75 29.36 39.67 3.25 3.18 4.9323 H 20.09 34.93 31.75 42.88 3.91 3.18 6.1525 J 20.09 38.10 34.93 46.02 3.91 3.18 6.15All dimensions <strong>for</strong> reference only.Designates true position dimensioning.26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com109
AmphenolAerospace<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TVCable Clamps<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCables<strong>Series</strong> <strong><strong>II</strong>I</strong> TVStraight Style*10-552681-XXX metal coupling90 Degree Elbow Style*10-552682-XXX metal couplingF 1FFF 2 UKKV THREADF 1LLL.270 +.010–.0206.86 +.25–.51F 2KK.270 +.010–.0206.86 +.25–.51V THREADEMI FilterTransientFFAVIEW AT A26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsOptionsOthers* To complete order number, see suffix chart below. Examples:Clamp with metal coupling nut <strong>for</strong> shell size 11 with olive drabcadmium nickel base, 10-552681-119.MSShellSizeCodeF 1 Min.Dia.CableF 2 Max.Dia.Cable L Max. U Max.InchesShellSizeFF Dia.Max.KK Dia.Max. LL Max.9 A .094 .203 1.431 .656 .347 .629 1.01511 B .141 .250 1.431 .688 .394 .756 1.06213 C .172 .323 1.431 .750 .467 .883 1.12515 D .203 .422 1.431 .859 .566 1.011 1.32817 E .234 .500 1.431 .937 .644 1.138 1.39219 F .265 .562 1.431 1.000 .706 1.265 1.45321 G .297 .625 1.492 1.062 .769 1.393 1.60923 H .328 .703 1.492 1.141 .847 1.488 1.65625 J .359 .765 1.492 1.203 .909 1.616 1.719FinishOlive Drab,Cadmium NickelBaseElectroless Nickel10-No Suffix-XX9-XXGMSShellSizeCodeF 1 Min.Dia.CableF 2 Max.Dia.Cable L Max. U Max.MillimetersShellSizeV ThreadMetricFF Dia.Max.KK Dia.Max. LL Max.9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.7811 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.9713 C 4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.5815 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.7317 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.3619 F 6.73 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.9121 G 7.54 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.8723 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.0625 J 9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66All dimensions <strong>for</strong> reference only.110Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TV Breakaway Fail SafeBackshells, Dummy Contacts, Wire CombsAmphenol offers a full range of accessoriesthat are designed to enhance the per<strong>for</strong>manceof Amphenol Breakaway connectors.Low Profile Backshells in shell size 25 withthe following features:• Olive drab cadmium finish• 90 degree termination• Low profile design with threeheights ranging from 1.010 to 1.660• Rear access covers to help easeharness assembly <strong>and</strong> repairability• Amphenol part numbers:10-640000-XXXAmphenolAerospace<strong>Series</strong> <strong><strong>II</strong>I</strong> TV<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesBackshells are offered <strong>for</strong> use with BreakawayFail Safe Connectors in three heights.EMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|PyleDummy Contacts• Available in size 12 <strong>and</strong> size 8• Provide a cost effective alternative <strong>for</strong> sealingunused contact cavities• Size 8 part number: T3-4008-59P• Size 12 part number: T3-4012-59PWire Combs• Available <strong>for</strong> the 25-20 insert pattern to help tostabilize <strong>and</strong> prevent contact side loading• Amphenol part number: 21-33626-XXXFor in<strong>for</strong>mation on how to order these accessoryproducts <strong>for</strong> Breakaway Fail Safe connectors,consult Amphenol Aerospace.26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsAccessory products <strong>for</strong> Breakaway Connectors:Dummy Contacts <strong>and</strong> Wire CombsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com111
AmphenolAerospace<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong>II</strong> JTPlug Protection Cap<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsOptionsOthersFor MS stamping identification, accessories must beordered by MS part number. If ordered by 10- part number,they will be stamped with said number.* To complete order number, add shell size <strong>and</strong> suffixnumber. For example, shell size 10 with cadmium plate,nickel base would be10-241853-107, MS27510A10C or MS27510A10A.ShellSize<strong>Series</strong> <strong>II</strong> JTA Dia.Max.A 1 Dia.Max.8 .719 .703 .563 3.000 .47310 .844 .828 .680 3.000 .59012 1.000 .984 .859 3.500 .75014 1.125 1.109 .984 3.500 .87516 1.250 1.234 1.108 3.500 1.00018 1.375 1.359 1.233 3.500 1.12520 1.500 1.484 1.358 4.000 1.25022 1.625 1.609 1.483 4.000 1.37524 1.750 1.734 1.610 4.000 1.500All dimensions <strong>for</strong> reference only.BB+.000–.016CApprox.N Dia.+.001–.005NN.812 MAX* 10-547138-XXX (MS27510XXXC).562 MAXA 1* 10-241853-XXX (MS27510XXXA)FinishA10-NumberSuffixC+.010.167 –.005DIA.MS NumberSuffixwith chainMS NumberSuffixwithout chainChromate Treat-XX0Anodic Coating -XX5 CXXC CXXACadmium Plate NickelBase-XX7 AXXC AXXAOlive Drab, Cadmium,Nickel Base-XX9 BXXC BXXAElectroless Nickel -XXG FXXC FXXA<strong>Series</strong> <strong>II</strong> JTPLASTIC PROTECTION CAPSShell Size Plug8 10-70500-109 10-70506-1410 10-70506-1411 10-70506-1612 10-70506-1613 10-70506-1814 10-70506-1815 10-70506-2016 10-70506-2017 10-70506-2218 10-70506-2219 10-70506-2420 10-70506-2421 10-70576-2422 10-70576-2423 10-70506-2824 10-70506-2825 10-558651-25112Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong>II</strong> JTReceptacle Protection CapAmphenolAerospaceA.812 MAXA.531 MAX<strong>Series</strong> <strong>II</strong> JT<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconCDHerm/SealPCB* 10-547136-XXX (MS27511XXXC)+.010–.005.167DIA.* 10-241856-XXX (MS27511XXXA)HighSpeedFiberOpticsFor MS stamping identification, accessoriesmust be ordered by MS part number.If ordered by 10- part number, they will bestamped with said number.* To complete order number, add shellsize <strong>and</strong> suffix number.For example, shell size 10 withcadmium plate, nickel base would be10-241802-107, MS27511A10C,MS27511A10AA.781 MAX* 10-241802-XXXCContactsConnectorsCablesEMI FilterTransient26482Matrix 2ShellSizeA Dia.Max.CApprox.D +.010–.0008 .719 3.000 .89110 .844 3.000 1.01612 1.000 3.500† 1.14114 1.125 3.500 1.26616 1.250 3.500 1.39118 1.375 3.500 1.51620 1.500 4.000 1.64122 1.625 4.000 1.76624 1.750 4.000 1.891† 3.000 <strong>for</strong> MS27511All dimensions <strong>for</strong> reference only.Chromate TreatFinish10-NumberSuffix-XX0MS NumberSuffixwith chainMS NumberSuffixwithout chainAnodic Coating -XX5 CXXC CXXACadmium Plate Nickel Base -XX7 AXXC AXXAOlive Drab, Cadmium, Nickel Base -XX9 BXXC BXXAElectroless Nickel -XXG FXXC FXXA<strong>Series</strong> <strong>II</strong> JTPLASTIC PROTECTION CAPSShell Size Receptacle8 10-70506-10S9 10-70500-1010 10-70506-1211 10-70500-1212 10-70506-1413 10-70500-1414 10-70506-1615 10-70500-1616 10-70506-1817 10-70500-1818 10-70506-2019 10-70500-2020 10-70506-2221 10-70500-2222 10-70506-2423 10-70500-2424 10-70576-2425 10-70506-2883723 <strong><strong>II</strong>I</strong>Matrix|Pyle26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com113
<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBAmphenolAerospace<strong>Series</strong> <strong>II</strong> JT<strong>Series</strong> I LJTGBBB<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong>II</strong> JT<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> I LJTStrain Relief (Crimp Type)LYHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|PyleGROMMET* 10-405982-XXX (MS27506XXX-2 reference M85049/49)For MS stamping identification, accessories must be ordered byMS part number.If ordered by 10-part number, they will be stamped with said number.*To complete order number, add shell size <strong>and</strong> suffix number.Finish10-NumberSuffixMS27506SuffixM85049/49SuffixChromate Treat -XX0 NAAnodic Coating -XX5 CXX-2 (-2-XXA)Cadmium Plate Nickel Base -XX7 AXX-2 NAOlive drab, Cadmium, Nickel base -XX9 BXX-2 (-2-XXW)Electroless Nickel -XXG FXX-2 (-2-XXN)For example: Shell size 10 with cadmium plate, nickel base would be10-405982-107 or M85049/49-2-10W5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsShellSizeB Dia.+.010–.025G Max.L Max.Size Class 2BY Thread (Modified)Modified Minor Dia.BB Dia.+.000–.011ScrewSize8 .125 .775 .984 .4375-28UNEF .399 – .405 .250 6-32UNC10 .188 .837 .984 .5625-24UNEF .524 – .529 .312 6-32UNC12 .312 .963 .984 .6875-24UNEF .649 – .654 .438 6-32UNC14 .375 1.087 1.234 .8125-20UNEF .766 – .771 .562 6-32UNC16 .500 1.150 1.234 .9375-20UNEF .891 – .896 .625 6-32UNC18 .625 1.400 1.234 1.0625-18UNEF 1.002 – 1.007 .750 8-32UNCOptionsOthers20 .625 1.400 1.234 1.1875-18UNEF 1.135 – 1.140 .750 8-32UNC22 .750 1.587 1.359 1.3125-18UNEF 1.252 – 1.257 .938 8-32UNC24 .800 1.681 1.281 1.4375-18UNEF 1.377 – 1.382 1.000 8-32UNCAll dimensions <strong>for</strong> reference only.Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace.114Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
AmphenolAerospace<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> I LJTReceptacle Protection Cap<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>Aquacon<strong>Series</strong> I LJT<strong>Series</strong> I LJTLDL 1* (MS27502XXXC)M+.010–.005.167Herm/SealPCBHighSpeedFiberOpticsD* 10-427406-XXX6.000 APPROX+.010.167 –.005BContactsConnectorsCablesL1LEMI FilterTransientDD26482Matrix 2* 10-275197-XXX (MS27502XXXA)* 10-427950-XXX3.500APPROX83723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsOptionsOthersFor MS stamping identification, accessories must be ordered by MS part number.If ordered by 10- part number, they will be stamped with said number.*To complete order number, add shell size <strong>and</strong> suffix number.For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A.ShellSizeB Dia.+.010–.000D Dia.Max.All dimensions <strong>for</strong> reference only.L Max.L 1MaxM ±.2509 .703 .844 1.070 .844 3.00011 .844 .969 1.070 .844 3.00013 1.016 1.125 1.070 .844 3.50015 1.141 1.250 1.070 .844 3.50017 1.266 1.406 1.070 .844 3.50019 1.391 1.500 1.070 .844 3.50021 1.516 1.625 1.070 .844 4.00023 1.641 1.750 1.070 .844 4.00025 1.766 1.875 1.089 .875 4.000Chromate TreatFinish10-NumberSuffix-XX0MS NumberSuffixwith chainMS NumberSuffixwithout chainAnodic Coating -XX5 CXXC CXXACadmium Plate Nickel Base -XX7 AXXC AXXAOlive Drab, Cadmium, Nickel Base -XX9 BXXC BXXAElectroless Nickel -XXG FXXC FXXA<strong>Series</strong> I LJTPLASTIC PROTECTION CAPSShell Size Receptacle8 10-70506-10S9 10-70500-1010 10-70506-1211 10-70500-1212 10-70506-1413 10-70500-1414 10-70506-1615 10-70500-1616 10-70506-1817 10-70500-1818 10-70506-2019 10-70500-2020 10-70506-2221 10-70500-2222 10-70506-2423 10-70500-2424 10-70576-2425 10-70506-28116Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> I LJTStrain Relief (Solder Type)GG* 10-436792-XXXFor military type cable clamp see MS27506 or M85049/49on page 114.*To complete order number, add shell size <strong>and</strong> suffix number.Chromate treatAnodic coatingBBFinishCadmium Plate Nickel BaseOlive Drab, Cadmium, Nickel BaseElectroless NickelFor example: Shell size 11 with cadmium plate,nickel base would be 10-436792-117.BLY10-Number Suffix-XX0-XX5-XX7-XX9-XXGAmphenolAerospace<strong>Series</strong> I LJT<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|PyleShellSizeBDia.+.010–.025LMax.Y Thread Class2B (Plated)GGMax.BB Dia.+.000–.0119 .125 .859 .4375-28 UNEF .775 .25011 .188 .859 .5625-24 UNEF .837 .31213 .312 .859 .6875-24 UNEF .963 .43815 .375 1.109 .8125-20 UNEF 1.087 .56217 .500 1.109 .9375-20 UNEF 1.150 .62519 .625 1.109 1.0625-18 UNEF 1.400 .75021 .625 1.109 1.1875-18 UNEF 1.400 .75023 .750 1.234 1.3125-18 UNEF 1.587 .93825 .800 1.234 1.4375-18 UNEF 1.681 1.000All dimensions <strong>for</strong> reference only.26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com117
AmphenolAerospace<strong>SJT</strong> – <strong>Accessories</strong>Plug Protection Cap/Receptacle Protection Cap<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong><strong>SJT</strong>PLUG PROTECTION CAPRECEPTACLE PROTECTION CAPAquaconHerm/SealPCBHighSpeedFiberOptics*10-476801-XXX*10-325943-XXXContactsConnectorsCablesEMI FilterTransient*10-476810-XXX26482Matrix 2* To complete order number, add shell size <strong>and</strong>suffix number. For example, shell size 10 withbright cadmium plated nickel base, 10-476810-107.* To complete order number, add shell size <strong>and</strong>suffix number. For example, shell size 10 withbright cadmium plated nickel base, 10-325943-107.83723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LPlug ShellSizeDDia. Max.N Dia.+.001–.0058 .688 .47310 .812 .59012 .969 .75014 1.094 .87516 1.219 1.00018 1.344 1.12520 1.469 1.25022 1.594 1.37524 1.719 1.500All dimensions <strong>for</strong> reference onlyReceptacleShell SizeDDDia. Max.LMax.8 .734 .82810 .844 .82812 1.016 .82814 1.141 .82816 1.265 .82818 1.391 .82820 1.500 .82822 1.625 .82824 1.750 .859<strong>SJT</strong>PLASTIC PROTECTION CAPSBack-ShellsOptionsOthersProtection CapFinishBright Cadmium Plated Nickel BaseAnodic Coating (Alumilite)Chromate Treated (Iridite 14-2)Olive Drab Cadmium Plate Nickel BaseElectroless Nickel CoatingSuffixXX7XX5XX0XX9XXGShellSize Plug Receptacle8 10-70500-10 10-70506-10S10 10-70500-14 10-70506-1212 10-70500-16 10-70506-1414 10-70500-18 10-70506-1616 10-70500-20 10-70506-1818 10-70500-22 10-70506-2020 10-70500-24 10-70506-2222 10-70524-1 10-70506-2424 10-70506-28 10-70524-1118Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>SJT</strong> – <strong>Accessories</strong>Dummy Receptacle, Cable ClampDUMMY RECEPTACLE*10-476807-XXXDummy ReceptacleFinishBright Cadmium Plated Nickel BaseAnodic Coating (Alumilite)Chromate Treated (Iridite 14-2)Olive Drab Cadmium Plate Nickel BaseElectroless Nickel CoatingAmphenolAerospace* To complete order number, add shell size <strong>and</strong> suffix number. Forexample, shell size 10 with bright cadmium plated nickel base,10-476807-107.Dummy ReceptacleShell SizeDDia. Max.LMax.8 .734 .82810 .844 .82812 1.016 .82814 1.141 .82816 1.265 .82818 1.391 .82820 1.500 .82822 1.625 .82824 1.750 .859All dimensions <strong>for</strong> reference only<strong>SJT</strong>SuffixXX7XX5XX0XX9XXG<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 2CABLE CLAMP*10-476808-XXX* To complete order number, add shell size <strong>and</strong> suffix number. Forexample, shell size 10 with bright cadmium plated nickel base,10-476808-107.CableClampShellSizeCable ClampFinishBright Cadmium Plated Nickel BaseAnodic Coating (Alumilite)Chromate Treated (Iridite 14-2)Olive Drab Cadmium Plate Nickel BaseElectroless Nickel CoatingADia.+.010–.025BDia.+.000–.011LMax.YThreadClass 2BUNEF (Plated)GGMax.8 .125 .250 .922 .4375-28 .77510 .188 .312 .922 .5625-24 .83712 .312 .438 .922 .6875-24 .96314 .375 .562 1.172 .8125-20 1.08716 .500 .625 1.172 .9375-20 1.15018 .625 .750 1.172 1.0625-18 1.40020 .625 .750 1.172 1.1875-18 1.40022 .750 .938 1.297 1.3125-18 1.58724 .800 1.000 1.297 1.4375-18 1.681All dimensions <strong>for</strong> reference onlySuffixXX7XX5XX0XX9XXG83723 <strong><strong>II</strong>I</strong>Matrix|Pyle26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com119
<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrixAmphenolAerospace<strong>Series</strong> <strong><strong>II</strong>I</strong> TV <strong>Series</strong> <strong>II</strong> JT <strong>Series</strong> I LJTMounts to all <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>The universal header assembly fromAmphenol provides <strong>for</strong> easy separationof the connector from the board.The header assembly is comprised ofa short pin/socket contact. The tail endof the contact is soldered to the throughhole of the flex or printed circuit board.The socket is embedded in the insulator,making electrical contact with the printedcircuit tail of the connector.Features <strong>and</strong> Benefits:• Circular <strong>and</strong> square header assemblies available• Cost <strong>and</strong> time savings in the manufacturing process• Assemblies can be vapor phase or wave soldered to flex/printedcircuit board• Allows electrical testing when installed properly.• Connector assemblies can be easily removed from <strong>and</strong> reattachedto the header assembly.Mounting Applications• Amphenol square universal headers are slotted to allow mounting toall series of <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> or <strong>MIL</strong>-<strong>DTL</strong>-26482 connectors withoutspecial alterations.• Amphenol circular universal headers are designed to accommodatethe rear flange of PCB Board Mount shells, series<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> connectors without special alterations.• The header assembly can be attached to connectors with st<strong>and</strong>ardflange placement or directly to the circuit board.• Connectors with dual flange mounting hardware can be provided toallow easy mounting to the panel or the header assembly.- Forward flange would mount the connector to the panel- Rear flange would be used to mount to the header assembly.• Various types of captivated or loose attaching screws can be utilized<strong>for</strong> unique applications.<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TV, <strong>II</strong> JT, I LJTUniversal “Header Assembly”<strong>for</strong> Flex Print or PC BoardHeaders provide easyseparation of theconnector from the PC board.Mounting to Rectangular ARINCConnectors• Headers <strong>for</strong> ARINC connector arrangementsaccommodate up to 150 pins• Consult Amphenol Canada, Ontario <strong>for</strong>ARINC configurations.Materials• Body is molded or machined from FR-4.• Electrical engagement areas of the headercontact are plated with .00003 inchesminimum of gold over .00005 inchesminimum of nickel.See drawing of st<strong>and</strong>ard header on next page.22992Class L* For in<strong>for</strong>mation on Header Assemblies <strong>for</strong> <strong>MIL</strong>-<strong>DTL</strong>-26482 connector,consult Amphenol Aerospace.OptionsOthersBack-Shells120Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong>, <strong>Series</strong> <strong><strong>II</strong>I</strong> TV, <strong>II</strong> JT, I LJTUniversal “Header Assembly” <strong>for</strong> Flex Printor PC Board Connectors<strong>Series</strong> <strong><strong>II</strong>I</strong> TV <strong>Series</strong> <strong>II</strong> JT <strong>Series</strong> I LJTThe drawing below shows the st<strong>and</strong>ard header assembly<strong>for</strong> use with <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> connectors.SR1R2VISUALINDICATOR NOTCHFOR TOP C L OFINSERT PATTERN(SIZE & CONFIGURATIONOPTIONAL)TTTW.128 DIA. +.008- .006F RADIUSJ DIA.WVISUALINDICATOR NOTCHFOR TOP C L OFINSERT PATTERN(SIZE & CONFIGURATIONOPTIONAL).050AmphenolAerospace.175 ±.005SIZE 22 AND 23CONTACT VIEW.020 ±.001BPCB STICKOUT(SEE SUFFIX CHART BELOW)SIZE 16 AND 20CONTACT VIEWBPCB STICKOUT(SEE SUFFIX CHART BELOW).195 ±.005.040 ±.001 (SIZE 20).0625 ±.0010 (SIZE 16)NOTE:Size 16 accepts .048 to .064 dia. PCB tails.Size 20 accepts .037 to .043 dia. PCB tails.Size 22 & 23 accepts .018 to .022 dia. PCB tails<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransientSquareAssembly PartNumberShellSizeF RadiusS± .005T +.008– .006R1TP†R2TP†HOW TO ORDER INFORMATIONFor Header Assembly with <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> ConnectorsUse coded number as follows:Designates AmphenolHeader AssemblySquare 9040Circular 9050Shell size designation <strong>for</strong><strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> <strong>Series</strong> I,<strong>II</strong>, <strong><strong>II</strong>I</strong> <strong>and</strong> IV see Suffix chart.21-90XX XX - XX XArrangement number - See <strong>MIL</strong>-STD-1560or <strong>MIL</strong>-STD-1669. See insert availabilitycharts on pages 6-9.Contact PCB Stickout designationSee Suffix chart.For how to order in<strong>for</strong>mation on adapters to be usedwith ARINC connectors, consult Amphenol Canada.TT+ .008– .006CircularAssembly PartNumber21-904008-XX( ) 8/9 .094 .938 .128 .719 .594 .21621-905008-XX( ) 8/9 1.016 .53221-904010-XX( ) 10/11 .094 1.031 .128 .812 .719 .19421-905010-XX( ) 10/11 1.062 .60121-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .19421-905012-XX( ) 12/13 1.250 .70321-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .17321-905014-XX( ) 14/15 1.375 .79121-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .19421-905016-XX( ) 16/17 1.500 .87521-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .19421-905018-XX( ) 18/19 1.625 .97521-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .19421-905020-XX( ) 20/21 1.750 1.05321-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .24221-905022-XX( ) 22/23 1.875 1.14521-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .24221-905024-XX( ) 24/25 2.000 1.233† TP designates true position dimensioning. ASSEMBLY NUMBER SUFFIX CHARTSee Suffix ChartShell SizeDesignation*ShellSizeArrangementNumber Suffix***J Dia.± .005 WContact PCBStickout**SuffixB ± .015Stickout08 Insert Arrangement 1 .12010 Suffix from 2 .18512<strong>MIL</strong>-STD-1560 or3 .270<strong>MIL</strong>-STD-1669141618202224* Shell size designation <strong>for</strong> <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> <strong>Series</strong> I, <strong>II</strong>, <strong><strong>II</strong>I</strong> <strong>and</strong> IV <strong>and</strong><strong>MIL</strong>-<strong>DTL</strong>-26482 <strong>Series</strong> 1 <strong>and</strong> 2. Examples: Shell size 9 use 08.Shell size 25 use 24.** Size 22 contacts available in all 3 stickout lengths.Size 23 available in .120 length onlySize 16 <strong>and</strong> 20 contacts available only in .185 <strong>and</strong> .270 lengths.*** Insert arrangement 14-97 <strong>and</strong> 15-97 are not available at this time.Consult Amphenol Aerospace <strong>for</strong> in<strong>for</strong>mation.26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsOptionsOthersContact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com121
AmphenolAerospace<strong>38999</strong>, <strong>Series</strong> I LJT, <strong>II</strong> JT, <strong><strong>II</strong>I</strong> TV, & <strong>SJT</strong>Application <strong>Tools</strong><strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrix22992Class LBack-ShellsOptionsOthers<strong>Series</strong> <strong><strong>II</strong>I</strong> TV <strong>Series</strong> <strong>II</strong> JT <strong>Series</strong> I LJT <strong>SJT</strong>The following data includes in<strong>for</strong>mation pertaining to the applicationtools which have been established <strong>for</strong> crimping, inserting,<strong>and</strong> removing contacts incorporated in the TV, CTV <strong>and</strong> <strong>MIL</strong>-<strong>DTL</strong>-<strong>38999</strong> <strong>Series</strong> <strong><strong>II</strong>I</strong> connectors. For additional in<strong>for</strong>mation oncoax, twinax <strong>and</strong> triax contact tools, see High Speed Contactsection of this catalog.CRIMPING TOOLSContact Size/Type Crimping Tool Turret Die or Positioner12 Pin <strong>and</strong> Socket M22520/1-01 M22520/1-04Contact Size/Type16 Pin <strong>and</strong> Socket M22520/1-01 M22520/1-048 Coaxial InnerM22520/7-01 M22520/7-04Pin <strong>and</strong> Socket20 Pin <strong>and</strong> Socket M22520/1-01M22520/2-01M22520/7-0122, 22D, 22M Pin M22520/2-01M22520/7-0122, 22D, 22M Socket<strong>Series</strong> I, <strong><strong>II</strong>I</strong>22D Socket <strong>Series</strong> <strong>II</strong>8 Twinax Center Pin <strong>and</strong>Socket8 Twinax IntermediateOuter Pin & SocketM22520/2-01M22520/7-01M22520/2-01M22520/7-01M22520/2-01M22520/5-01M22520/1-04M22520/2-10M22520/7-08M22520/2-09M22520/7-07M22520/2-07M22520/7-05M22520/2-06M22520/7-06M22520/2-37M22520/5-200Where 2 or 3 tools are listed <strong>for</strong> a contact size, only one tool <strong>and</strong> its die orpositioner are required to crimp the contact. The above crimping tools <strong>and</strong>positioners are available from the approved tool manufacturer.All crimping tools included are the “full cycling” type <strong>and</strong>when used as specified in the installation instructionsL-624 covering the TV, CTV <strong>and</strong> MS series connectors,will pro vide reliable crimped wire to contact terminations.There is a possibility of additional crimping tools otherthan those included being available at present or in thefuture <strong>for</strong> this specific appli cation.INSERTION TOOLSPlastic <strong>Tools</strong>Metal <strong>Tools</strong>Use withAngle TypeStraight TypeContact Size MS Part Number Color MS Part No. Commercial Part No. Commercial Part No. Color10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12†† 11-8794-12†† Yellow16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16†† 11-8794-16†† Blue20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20†† 11-8794-20†† Red22 M81969/14-09 Brown/White M81969/8-03 11-8674-22†† 11-8794-22†† Brown22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24†† 11-8794-24†† Black8 Coaxial None Required8 Twinax None None None RedREMOVAL TOOLSPlastic <strong>Tools</strong>Metal <strong>Tools</strong>Use withForAngle TypeStraight TypeContact MS PartUnwired ContactsCommercial CommercialSize Number Color Commercial Part No. MS Part No. Part No. Part No. Color10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White12 M81969/14-04* (Yellow) / White 11-10050-11†† M81969/8-10 11-8675-12†† 11-8795-12†† Yellow / White16 M81969/14-03* (Blue) / White 11-10050-10†† M81969/8-08 11-8675-16†† 11-8795-16†† Blue / White20 M81969/14-10* (Orange) / Red 11-10050-9†† M81969/8-06 11-8675-20†† 11-8795-20†† Red / Orange22 M81969/14-09* (Brown)/White 11-10050-8†† M81969/8-04 11-8675-22†† 11-8795-22†† Brown/White22D, 22M M81969/14-01* (Green) / White 11-10050-7†† M81969/8-02 11-8675-24†† 11-8795-24†† Green / White8 Coaxial M81969/14-12 Green None None 11-9170†† DRK264-8††† N/A8 Twinax M81969/14-12 Green None None 11-9170†† N/A N/AFor in<strong>for</strong>mation about contacts see page 18.The M81969/8, 11-8674, 11-8675, <strong>and</strong> 11-8794 metal contact insertion <strong>and</strong> removal tools will accommodate wires having the maximumoutside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wirediameters exceed those specified, the plastic tools must be used. † To be determined.* Double end insertion/removal tool.** Twinax insertion tools are available only in a straight type, metal version.8 Coaxial Outer Pin<strong>and</strong> SocketCrimping ToolM22520/2-01M22520/5-01M22520/5-01M22520/10-0116 Coaxial Inner M22520/2-01Pin <strong>and</strong> Socket16 Coaxial Outer M22520/4-01Pin <strong>and</strong> Socket12 Coaxial Inner M22520/2-01Pin <strong>and</strong> Socket12 Coaxial Outer M22520/31-01Pin <strong>and</strong> Socket10 (Power) TP-201423Turret Die orPositionerM22520/2-31M22520/5-05Die Closure BM22520/5-41Die Closure BM22520/10-07Die Closure BM22520/2-35M22520/4-02M22520/2-34M22520/31-02†† Contact Daniels Manufacturing Co. or Astro Tool Corp.<strong>for</strong> availability.††† Daniels Manufacturing Co. part number122Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
<strong>38999</strong>, <strong>Series</strong> I LJT, <strong>II</strong> JT, <strong><strong>II</strong>I</strong> TV, & <strong>SJT</strong>Assembly InstructionsAmphenolAerospaceWire StrippingStripping Dimensions1. Strip wire to required length. (See Figure at right). Whenusing hot wire stripping, do not wipe melted insulation materialon wire str<strong>and</strong>s; with mechanical strippers do not cutWire Sizeor nick str<strong>and</strong>s.A2. See Table 1 <strong>for</strong> proper finished outside wire dimensions.3. Twist str<strong>and</strong>s together to <strong>for</strong>m a firm bundle.4. Insert stripped wire into contact applying slight pressure until wire insulationTable 1butts against wire well. Check inspection hole to see that wire str<strong>and</strong>s are visible.If there are strayed wire str<strong>and</strong>s, entire wire end should be re-twisted.ContactSizeWhen wire is stripped <strong>and</strong> properly installed into contact, the next step is tocrimp the wire inside the contact by using the proper crimping tool.CrimpingSee table on preceding page <strong>for</strong> recommendedM22520 series crimping tools, turret heador positioner selection settings according tocontact size, part number <strong>and</strong> wire gauge size.1. Insert stripped wire into contact crimp pot.Wire must be visible through inspectionhole.2. Using correct crimp tool <strong>and</strong> locator, cyclethe tool once to be sure the indentors areopen, insert contact <strong>and</strong> wire into locator.Squeeze tool h<strong>and</strong>les firmly <strong>and</strong>completely to insure a proper crimp. Thetool will not release unless the crimpindentors in the tool head have beenfully actuated.3. Release crimped contact <strong>and</strong> wire fromtool. Be certain the wire is visible throughinspection hole in contact.Contact Insertion1. First remove hardware from the plug<strong>and</strong> receptacle <strong>and</strong> slide the hardwareover wires in proper sequence.<strong>Series</strong> <strong><strong>II</strong>I</strong> TV <strong>Series</strong> <strong>II</strong> JT <strong>Series</strong> I LJT <strong>SJT</strong>VISUAL INSPECTIONHOLE2. Use proper plastic or metal insertiontool <strong>for</strong> corresponding contact. (ConsultInsertion Tool table on precedingpage). Slide correct tool (with plastictool use colored end) over wire insulation<strong>and</strong> slide <strong>for</strong>ward until tool bottomsagainst rear contact shoulder.Wire Dimension (inches)**Min.Max.10 .135 .16212 .097 .14216 .065 .10920 .040 .07722 .034 .06022M, 22D .030 .050** Min. diameters to insure moisture proofassembly; max. diameters to permit use of metalremoval tools.Examples of M22520 <strong>Series</strong> Crimping <strong>Tools</strong>:Shown top: tool used <strong>for</strong> small size 22, 22D<strong>and</strong> 22M contacts.Shown bottom: tool used <strong>for</strong> size 20, 16 or12 contacts <strong>and</strong> has a positioner that can bedialed <strong>for</strong> each contact size.3. Next align the tool <strong>and</strong> contact upto the properly identified cavity atrear of connector plug. Use firm,even pressure; do not use excessivepressure. It is recommendedto start at the center cavity. Contactmust be aligned with grommet hole<strong>and</strong> not inserted at an angle. Push<strong>for</strong>ward until contact is felt to snapinto position within insert.A22. 22M, 22D .125 (3.18)20 .188 (4.77)16 .188 (4.77)12 .188 (4.77)<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCablesEMI FilterTransient26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle26500Pyle5015Crimp RearReleaseMatrix22992Class LBack-ShellsPlastic tool with contact in proper position.OptionsOthersNote: All plastic tools are double-ended.The colored side is the insertion tool <strong>and</strong>the white side is the removal tool.Metal tool with contact.Continued on next page.Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com123
AmphenolAerospace<strong>38999</strong>, <strong>Series</strong> I LJT, <strong>II</strong> JT, <strong><strong>II</strong>I</strong> TV, & <strong>SJT</strong>Installation Instructions, cont.<strong>38999</strong><strong><strong>II</strong>I</strong>HDDualok<strong><strong>II</strong>I</strong><strong>SJT</strong><strong>Accessories</strong>AquaconHerm/SealPCBHighSpeedFiberOpticsContactsConnectorsCables<strong>Series</strong> <strong><strong>II</strong>I</strong> TV <strong>Series</strong> <strong>II</strong> JT <strong>Series</strong> I LJT <strong>SJT</strong>Contact Insertion, cont.4. Remove tool <strong>and</strong> pull back lightlyon wire, making sure contact staysproperly seated <strong>and</strong> isn’t draggedback with the tool. Repeat operationwith remainder of contacts to beinserted, beginning with the centercavity <strong>and</strong> working outward in alternatingrows.5. After all contacts are inserted,fill any empty cavities withwire sealing plugs. (Refer tosealing plug charts <strong>for</strong> <strong>Series</strong><strong><strong>II</strong>I</strong> on page 18, <strong>for</strong> <strong>Series</strong> I & <strong>II</strong><strong>and</strong> <strong>SJT</strong> see page 19.6. Reassemble plug or receptacle hardware- slide <strong>for</strong>ward <strong>and</strong> tighten using connectorpliers. Connector holding tools arerecommended while tightening back accessories.When using strain relief, centerwires at bar clamp. Slide clamp grommetinto position <strong>and</strong> tighten clamp barscrews. When tightening screws, pressureshould be applied in the same directionthat clamp is threaded to rear threads ofconnector. When not using clamp grommet,build up wire bundle with vinyl tapeso clamp bar will maintain pressure onwires.EMI FilterTransientCAUTION, when inserting or removing contacts, do notspread or rotate tool tips.26482Matrix 283723 <strong><strong>II</strong>I</strong>Matrix|Pyle5015 26500Crimp Rear PyleReleaseMatrixContact Removal1. Remove hardware from plug orreceptacle <strong>and</strong> slide hardware backalong wire bundle.2. Use proper plastic or metalremoval tool <strong>for</strong> correspondingcontact. (Consult RemovalTool table on page 135). Slidecorrect size tool over wireinsulation.3. Insert plastic or metal removal tool intocontact cavity until tool tips enter reargrommet <strong>and</strong> come to a positive stop.Hold tool tip firmly against positive stop oncontact shoulder. Grip wire <strong>and</strong> simultaneouslyremove tool <strong>and</strong> contact. (On occasion,it may be necessary to remove tool,rotate 90° <strong>and</strong> reinsert.)22992Class LUse white end of plastic tool <strong>for</strong>removal of contacts.Removal of contacts with metal tool.OptionsOthersBack-Shells124Contact Amphenol Aerospace <strong>for</strong> more in<strong>for</strong>mation at 800-678-0141 • www.amphenol-aerospace.com
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