Tools for aluminium machining - Power-Tools

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Cutting materials suitable foraluminium machiningOverviewheat resistance and thermal stabilityoxideceramicsCBNnitrideceramicsPCDwhisker reinforcedceramicscoatedcermetscermetscoatedhard metalshard metalson WC basissub-micron gradehard metalspowder metallurgical HSS, coatedHSScutting materials suitable for aluminium machiningtoughness6
PLANSEE TIZIT gradesSm 80Powder metallurgically produced HSS withCVD carbonitride coating.For niche applications in the fields of turning andmilling when highest toughness is required.Suitable only for low and medium cutting speeds.H 216 T / H 10 T(K10 - K15)Due to its regular structure the fine grainsubstrate guarantees high cutting edge stability.Universal grades!TSM 10 (K10)High wear resistance through fineWC grains and low CO content.First choice for solid carbide tools.TSM 20 (K15 - K20)High wear resistance and good toughnessthrough fine WC grain and medium CO content.For special applications with solid carbidetools and certain insert tools.TSM 30 (K20 - K30)Good wear resistance and very good toughness.Fine WC grain and large CO content.First choice for extremely stressed solidcarbide milling tools.AMZ (K10)Substrate with extremely hard PVDcoating containing Ti Al N - Al 2 O 3 .Reduces wear and tendency to stick.First choice for high cutting speeds andalloys with tendency to stick.PKDPolycrystalline diamond (PCD segmentbrazed onto a supporting insert).First choice with abrasive Al-Si-alloys,(>18% Si) for polish turning andindustrial scale manufacturing.Coating layer system:CVD Ti(C+N) TiNCoating thickness:5 µmMicro-hardness of the coating:HV 0,05 2500Hardness:HV 1630Grain size:1 µmCO content:6 %Hardness:HV 1850Grain size:0.7 µmCO content:6 %Hardness:HV 1720Grain size:0.7 µmCO content:7.5 %Hardness:HV 1550Grain size:0.7 µmCO content:10 %Coating layer system:PVD / Ti Al NCoating thickness:3 µmMicro-hardness of the coating:HV 0,05 3600Hardness:HV ~10.000Grain size:~10 µm7
Page 1 and 2: Tools for aluminium machiningThe be
Page 3 and 4: Machinability of aluminium alloysRe
Page 5: 3. Surface finishWith regard to sur
Page 9 and 10: Chip formationFactors influencing c
Page 11 and 12: Competence in aluminium machining11
Page 13 and 14: Insert delivery programIndexable in
Page 19 and 20: Drilling / turningEcoCutThe unique
Page 21 and 22: Delivery program - cartridges and i
Page 23 and 24: A 251 / C 251 systemsShell end and
Page 25 and 26: A 210 / C 210 / C 212 / A 244 / C 2
Page 27 and 28: Helimax systemEnd mills manufacture
Page 29 and 30: HSV systemShell end and end mill pr
Page 31 and 32: HSC-HP systemShell end and end mill
Page 33 and 34: MillingSpecial insertsLDHTInsertsTy
Page 35 and 36: System solutionsProgramsee special
Page 37 and 38: Standard materialsCast alloysDIN 17
Page 39 and 40: Malleable aluminium alloys - insert
Page 41 and 42: Aluminium rimProblem / criteria:TIZ
Page 43 and 44: General informationAdvantagesPLANSE

Tools for aluminium machining - Power-Tools

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