Saunier-Duval-Thema-Classic-F24e-Installation-manual

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9 Boiler Installation9.1 Sheet metal partsWARNING: When installing or servicing this boiler, care shouldbe taken when handling the edges of sheet metal parts to avoidthe possibility of personal injury.9.2 Installing the boilerIMPORTANT NOTE: The system must be thoroughly flushedusing a propriety cleanser from Fernox or Sentinel to eliminateany foreign matter and contamination e.g. metal filings, solderparticles, oil, grease etc.Solvent products could cause damage to the system.• Remove front panel, unscrew and remove the two retainingscrews from the bottom of the front panel. Remove front panelby lifting up and forward.• To remove the self adhesive wiring diagram label from thedocument envelope. Fit the self adhesive wiring diagram labelto the inside of the front panel, put front panel in a safe placeto avoid damaging it.• If fitted ensure the plastic plugs are removed from waterand gas pipes. NOTE: There will be some spillage of water.• (F24E Only) Fit the cold water inlet restrictor (supplied in thedocument envelope) into cold water inlet isolating valve, seediagram 7.1.Important Note. With regards to the manual handlingoperations, 1992 regulations, the following operation exceedsthe recommended weight for one man lift.• Lift the boiler up and engage boiler onto the hanging bracket,refer to diagram 7.1.• Fit the boiler connection pipes and washers between the boilerand isolating valves, see diagram 7.1.9.3 Discharge safety valve (diagram 9.1)The discharge safety valve pipe and sealing washer suppliedin the connections pack, when fitted to the safety valve, willextend the valve below the boiler. The discharge pipe must beextended using pipe not less than 15 mm o.d. to discharge ina visible position outside the building, facing downwardpreferably over a drain.IMPORTANT NOTE: To facilitate servicing of the appliance,the discharge pipe MUST ONLY be extended using acompression fitting supplied.The pipe must have a continuous fall and be routed to aposition so that any discharge of water, possibly boiling orsteam, cannot create any danger to persons, damage toproperty or external electrical components and wiring. Tightenall pipe connection joints.KNURLEDUNION NUTfinger tighten onlyDISCHARGESAFETY VALVEPIPE9.4 Filling loop extension knob F24E OnlyThe filling loop extension knob is supplied in the dischargesafety valve pipe connection pack. Fit to the filling device on/off knob, this is a push fit, see diagram 9.2.9.5 Filling loop extension knob F18E SBThe filling loop extension is not required for this boiler, it can bediscarded.Diagram 9.110088FILLING DEVICEFILLING LOOPEXTENSIONF24E OnlyDiagram 9.24000124050-220
10 Horizontal Telescopic Top Flue InstallationThe Horizontal Telescopic Top Flue, Kit No.A2004500Suitable for installations that require a flue length "L" from 430minimum to 660 maximum. If longer flueing is required extensionsand bends are available, see note below.If the flue length, see diagram 10.2. is less than 430 'L' Do Notcut this flue but use the horizontal top flue 86285.Note: Additional 1 metre extensions, 90° and 45° bends areavailable. The maximum extended flue is 3.5m. The use of fluebends requires the max extended flue lengths to be reduced by1m. for 90° and 0.5m. for 45°.SIDE FLUEL70mm65mm1188610.1 Horizontal Telescopic Top FlueNote :Kit of parts, refer to diagram 10.1.205mmTop of boilercasing not10.2 Horizontal telescopic flue systemfront panelRear and side flue lengths and dimensions, seediagram 10.2.410 mm20mm * refer to diagram 6.1Min. ClearanceDrill, Screw andTape (not supplied)AREAR FLUEJ *ED10322G *L70mm184mmBCThe flue kit A2004500 is 660 mm long and comprises:-Telescopic flue assembly ..................................... A- Fixing collar seal .....................................................B- Fixing collar............................................................. C- Elbow ....................................................................... D- External rubber sealing collar ............................... E- *Gasket .................................................................... F- *Screws 6 off ........................................................... G- *'O' rings .................................................................. H- *Screws 4 off ............................................................ JH * F *H * Diagram 10.265mmNote :Top of boilercasing notfront panel* supplied in plastic bagTelescopic Top flue kitDiagram 10.121 4000124050-2
Page 1 and 2: To be left with the user4000124050-
Page 3 and 4: ContentsCONTENTS DESCRIPTION SECTIO
Page 5 and 6: Draining and FillingCaution: The bo
Page 7: User Controls and LightingCentral h
Page 10 and 11: Programmer Instructions for UseEven
Page 12 and 13: 1 Technical DataThe F24E and F18E S
Page 14 and 15: 3 Heating System Design3.1 Bypass
Page 16 and 17: 5 Boiler Schematic F24E1 - Fan.2 -
Page 18 and 19: 7 Fixing JigThe fixing jig is made
Page 22 and 23: 10 Horizontal Telescopic Top Flue I
Page 24 and 25: 18410a Horizontal Top Flue Installa
Page 26 and 27: 11.3 Mains Voltage External Control
Page 28 and 29: 112 Commissioning5. • Bleed each
Page 30 and 31: 15 Routine Cleaning and InspectionR
Page 32 and 33: 15 Routine Cleaning and Inspection9
Page 34 and 35: 16 Fault FindingBefore trying to op
Page 36 and 37: 16 Fault FindingFAULT: NO HEATINGAr
Page 38 and 39: 16 Fault FindingF1 FAULT DISPLAYEDF
Page 40 and 41: 17 Wiring Diagram F24EgorFANg/yOVER
Page 42 and 43: 18 Replacement of PartsTo Drain the
Page 44 and 45: 18 Replacement of Parts18.9 Burner
Page 46 and 47: 18 Replacement of Parts230V CONTROL
Page 48 and 49: 18.25 System water pressure sensor,
Page 50 and 51: 18 Replacement of Parts18.32 (F24E
Page 52: 19 Spare partsWhen ordering spare p

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