Rynglok AB25 TF100-17 - Herber Aircraft

Fluid ConveyanceAeroquip ® Brand Rynglok ®Tube Repair System• The proven tube fittingperformance standard• The system of choice foraerospace hydraulic tubingrepair• Approved by Boeing, Airbus,major airlines, and allbranches of the U.S. military

Rynglok ® Fittings Design FeaturesA Complete Line of Aerospace Fittings —Permanent, Separable, Specials• Accommodates all tube allthicknesses• Capable of joining anycombination of tubingmaterials• Accommodates tube floatup to .40 inches• All metal 6A1-4V titaniumalloy construction• Zero leakage with noelastomeric seals• Accommodates -65°F to+450°F without thermalhysteresis effects• Fitting joint unaffected bylong term exposure tohigh temperatureaerospace fluids• Exceeds tension strengthrequirements of BoeingBPS-F-142• Provides torsion strengthcomparable to that ofaerospace tube• Exceeds flexurerequirements of MIL-F-85421 and MIL-F-85720• Exceeds burst andimpulse capability ofaerospace tube• Passes 15 minute fire testwith type IIIb low flowrates and vibration perAS1055B• Patented design providesexcellent high currentlightning strike capability• Approved for repair usedby all major commercialaircraft manufacturers• Approved for repair usedby all branches of U.S.MilitaryNAVAIR 01-1A-8USAF T.O. 1-1A-8NAVAIR 01-1A-20• Wide variety of fittingconfigurationsincorporated into U.S.Government distributionsystem• National Stock Numbercross-reference listavailable upon requestBefore AssemblyAfter AssemblyPerformance Verification TestingThe superior capability ofEaton’s ® Rynglok ® tube jointshas been successfullydemonstrated in over 6,000tests for sealing integrity,flexure fatigue, pressureimpulse, burst strength, tensilestrength, resistance to torsion,fire and lightning strikeconductivity.Even after undergoing torsion, fire, stress corrosion, impulse,flexure, and thermal shock testing, the Rynglok ® tube jointsexceed the burst strength of the tubing.Rynglok ® fitting strength oftenexceeds the torsional strengthof the tubing.2 EATON CORPORATION Aerospace TF100-17 June, 2004

Rynglok ® DesignPatented Design Feature!Eaton’s patented Rynglok ®design makes it possible toexceed lightning strikerequirements by conductinghigh surface currents “sparkfree”.The continuous metal contactinsures very low electricalresistance which preventssparking in critical applicationssuch as aircraft fuel tanks.Lightning Strike — Spark -Free ConnectionRynglok ® Saves Time and MoneyRynglok ® simplifies inventoryand logistics requirements forboth production and repairapplications. Rynglok ® iscapable of handling thenumerous classes of fluidsystems found in theaerospace industry. Rynglok ®fittings are not sensitive totype of tubing used, nor wallthickness.Rynglok ® simplified repairmethod greatly reduces repairtime. The system is not timesensitive and the installationtool head does not require 360degree access around thetube to be repaired. WithRynglok ® there is no need todisconnect long runs of tubingto complete the repair.The Rynglok ® Advantage• One titanium fitting for alltube materials• No need for differentaluminum, CRESS ortitanium fittings• One titanium fitting for allwall thicknesses• No need for different 3000,4000 and 5000 psi fittingsRynglok ® has proven itssuperior capabilities to repairtube at all pressure ratingsused in military andcommercial aircraft.This chart shows that thepressure rating of theRynglok ® fitting exceeds thatof a standard aerospace tube.Tube O.D.(inch)3/161/45/163/81/25/83/47/811 - 1/41 - 1/2Titanium Rynglok FittingPressure Rating (psi)8,0008,0008,0008,0008,0008,0008,0004,0005,0004,0002,500EATON CORPORATION Aerospace TF100-17 June, 20043

Rynglok ® Fitting System Installation Sequence1. Mark the Tube4. Swaging the FittingPosition the marking gage on the end of the cut tube. Use asuitable marking pen to make the position and inspectionmarks.2. Position the FittingTo swage the fitting, apply pressure. Upon completion ofswaging, release the pressure, the moveable jaw will returnto the original position.5. Inspect the InstallationFitting GrooveInspection MarkInspection MarkPlace the fitting on the tube within the limits of thepositioning mark.3. Position the ToolMoveable JawPosition MarkPosition MarkVisually inspect that the ring is fully advanced onto the fittingusing the inspection gage. Be sure to verify that the edge ofthe fitting is within the limits of the inspection mark.The above steps are repeated for each leg of the Rynglok ® fitting.When using the tool in the forward mode as shown, positionthe tool onto the fitting with the tube side of the ring nestedinto the moveable jaw. If positioned properly, the front end ofthe tool will be in the fitting groove. Make sure that the fittingis bottomed into the tool.For a more detailed outline of the Rynglok ® installation sequence see ourinstallation bulletin.EATON CORPORATION Aerospace TF100-17 June, 20045

Rynglok ® Fitting Part Number System and How to OrderBasic Part Number DesignationR8 X 1 XX TTitanium fitting material (6AL-4V)Configuration number (see tube fitting configuration sheet)1 = Standard Repair FittingConnection type:0 = Permanent, all Rynglok ® fitting ends1 = ArcSeal ® (separable) male or female2 = Flareless (separable) male or female3 = Flared (separable) male or femaleRynglok ® repair fittingExample: R81103TRynglok ® repair fitting, female ArcSeal ® (separable) to Rynglok ® fitting in the 90° elbow configuration.How To OrderR8 X X X X T ( ) ( ) ( )Port No. 3 (side port) 1, 2Port No. 2 (right port) 1, 2Port No. 1 (left port) 1 , largest Rynglok ® fitting end on the run,if all ends are Rynglok ® or any separable endBasic Part NumberExample: R80154T100806Rynglok ® repair fitting, reducing tee, all legs permanent.Example: R81154T080604Rynglok ® repair fitting, reducing tee, with female ArcSeal ®separable.Port No. 15/8” tube sizePort No. 21/2” tube sizePort No. 11/2” tube sizePort No. 23/8” tube sizePort No. 33/8” tube size1Tube size is specified in 1/16” increments, (i.e., 08 = 8/16ths or 1/2”)2Port 2 and 3 only required for reducer fittingsPort No. 31/4” tube sizeNote: Port numbering system is in accordance with AIR 1590.6 EATON CORPORATION Aerospace TF100-17 June, 2004

Rynglok ® Tube Fitting ConfigurationPERMANENTTOPERMANENTMALEMIL-F-85421/1OR MIL-F-85720/1PERMANENT TOARCSEAL ®MALEMIL-F-85421/1OR MIL-F-85720/1BULKHEADFEMALEMATES WITHMIL-F-85421&MIL-F-85720PERMANENT TO“MS” FLARELESSMALE MALE FEMALEMS33514MS33515NAS 1760MODIFIEDMALEAS4395(MS33656)PERMANENT TO“AN” FLAREDMALEAS4396(MS33657)FEMALEAS1708UNIONNon-ReducerR80101T( )R81121T( )R81141T( )R81101T( )R82121T( )R82141T( )R82101T( )R83121T( )R83141T( )R83101T( )ReducerR80151T( )( )R81171T( )( )R81191T( )( )R81151T( )( )R82171T( )( )R82191T( )( )R82151T( )( )R83171T( )( )R83191T( )( )R83151T( )( )45° ELBOWNon-ReducerR80102T( )R81122T( )R81142T( )R81102T( )R82122T( )R82142T( )R82102T( )R83122T( )R83142T( )R83102T( )ReducerR80152T( )( )R81172T( )( )R81192T( )( )R81152T( )( )R82172T( )( )R82192T( )( )R82152T( )( )R83172T( )( )R83192T( )( )R83152T( )( )90° ELBOWNon-ReducerR80103T( )R81123T( )R81143T( )R81103T( )R82123T( )R82143T( )R82103T( )R83123T( )R83143T( )R83103T( )ReducerR80153T( )( )R81173T( )( )R81193T( )( )R81153T( )( )R82173T( )( )R82193T( )( )R82153T( )( )R83173T( )( )R83193T( )( )R83153T( )( )TEE(Separable on Run)Non-ReducerR80104T( )R81124T( )R81144T( )R81104T( )R82124T( )R82144T( )R82104T( )R83124T( )R83144T( )R83104T( )ReducerR80154T( )( )( )R81174T( )( )( )R81194T( )( )( )R81154T( )( )( )R82174T( )( )( )R82194T( )( )( ) R82154T( )( )( ) R83174T( )( )( )R83194T( )( )( )R83154T( )( )( )TEE(Separable on Side)Non-ReducerR81126T( )R81146T( )R81106T( )R82126T( )R82146T( )R82106T( )R83126T( )R83146T( )R83106T( )ReducerR81176T( )( )( )R81196T( )( )( )R81156T( )( )( )R82176T( )( )( )R82196T( )( )( ) R82156T( )( )( ) R83176T( )( )( )R83196T( )( )( ) R83156T( )( )( )EATON CORPORATION Aerospace TF100-17 June, 2004 7

Eaton CorporationFluid Conveyance300 South East AvenueJackson, Michigan 49203-1972Phone: (517) 787-8121Fax: (517) 787-5758www.aerospace.eaton.comEaton CorporationFluid ConveyanceMeadowbrook RoadP.O. Box 819Toccoa, Georgia 30577-0819Phone: (706) 779-3351Fax: (706) 779-2638www.aerospace.eaton.comEaton CorporationFluid Conveyance2500 W. Argyle St.P.O. Box 1845Jackson, MI 49202-1845Phone: (517) 787-8121Fax: (517) 789-4716www.aerospace.eaton.comEaton LTDFluid ConveyancePosttach 1026Carl -Benz-Strasse 9D-82205 GilchingGermanyPhone: (49) 810-575-0Fax: (49) 810-575-27www.aerospace.eaton.comEaton LTDFluid ConveyanceChemin De Pau64121 Serres-CastetFrancePhone: (33) 559-333-864Fax: (33) 559-333-865www.aerospace.eaton.comEaton LTDFluid ConveyanceBroad Ground RoadLakesideRedditchWorcs B98 8YSEnglandPhone: (44) 152-751-7555Fax: (44) 152-751-7556www.aerospace.eaton.com©2004 Eaton CorporationAll Rights ReservedPrinted In USACopying or Editing is ForbiddenForm No. TF100-17June, 2004