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2001-2002 ANNUAL REPORT - AUTO21

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<strong>AUTO21</strong> <strong>2001</strong>-<strong>2002</strong> <strong>ANNUAL</strong> <strong>REPORT</strong> 9THEME CM ATERIALS AND M ANUFACTURINGTheme Coordinator: Dr. Jennifer Jackman, DirectorCANMET - Materials Technology Laboratory, Natural Resources CanadaThe structure of a vehicle consists of manydifferent materials, including steel, aluminum andplastic polymer composites. As vehicle design changesto meet the requirements of tomorrow, there is agrowing need for new, high-performance materialsand manufacturing technologies. Today's research inmaterials and manufacturing is focused on:• reducing vehicle weight for increased fuelefficiency;• meeting customers' sensitivity to sticker price;• using efficient manufacturing processes in termsof materials, energy and the impact on theenvironment; and• producing materials which exceed current vehicleperformance requirements for energy absorption(crash worthiness), stiffness (handling and safety),strength and corrosion (structural integrity anddurability) and NVH (noise, vibration andharshness).Theme C is the largest area of study in the <strong>AUTO21</strong>program. The 11 research projects complementindustry research by focusing on developing andimproving new techniques for using materials suchas magnesium, polymers, and also on improvingprocedures such as welding and joining andmachining in today's highly-competitive industry.Project TitleProject LeaderC01 Magnesium Casting Processes Dr. Jeff Wood, University of Western OntarioC02 Foam Processes for Automotive Parts Dr. Andrew Hrymak, McMaster UniversityC03 Polymer Composites Dr. François Trochu, École PolytechniqueC04 Sheet and Tube Forming Dr. Michael Worswick, University of WaterlooC05 New Generation Steels Dr. Steven Yue, McGill UniversityC06 Advanced Manufacturing, Assembly and Inspection Dr. Allan Spence, McMaster UniversityC07 Advanced Casting of Light Materials Dr. Jerry Sokolowksi, University of WindsorC08 Machinability Dr. Mohammed Elbestawi, McMaster UniversityC09 Welding and Joining Dr. Norman Zhou, University of WaterlooC10 Tools, Dies and Moulds Dr. Doug Boyd, Queen's UniversityC11 Thermal Coatings Dr. Javed Mostaghimi, University of TorontoC05C09Steel is a predominant material used in a vehicle's structure.Project C05: New Generation Steels, led by Dr. Steven Yue atMcGill University, investigates how to improve today's steels tomeet the needs of the automobile in the 21 st century.From the creation of an auto part to the assembly of a vehicle,welding is prevalent technology. Project C09: Welding andJoining, led by Dr. Norman Zhou at the University of Waterloo,focuses on improving spot welding techniques on aluminumsheets.

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