HIMax Safety Manual - Tuv-fs.com

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Table of contentsHIMax3.5 Certification ..........................................................................................................224 Processor Modules................................................ 234.1 Self-Tests ..............................................................................................................234.1.1 Reactions to Faults in the Processor Module......................................................... 234.2 Slots Permitted for Processor Modules ............................................................. 234.3 Availability of Processor Modules......................................................................244.4 Replacing Processor Modules ............................................................................245 System Bus Module ............................................... 255.1 Slots Permitted for System Bus Modules .......................................................... 255.2 Rack ID ..................................................................................................................255.3 Responsibility.......................................................................................................256 Communication Module ......................................... 286.1 Slots Permitted for Communication Modules.................................................... 287 Input Modules........................................................ 297.1 General ..................................................................................................................297.2 Safety of Sensors, Encoders and Transmitters.................................................297.3 Redundancy of Inputs and Input Modules .........................................................297.4 Slots Permitted for Input Modules......................................................................297.5 Safety-Related Digital Inputs...............................................................................307.5.1 Use of Digital Input .................................................................................................307.5.2 Test Routines .........................................................................................................307.5.3 Reaction in the Event of a Fault .............................................................................307.5.4 Surges on Digital Inputs .........................................................................................317.6 Checklists for Safety-Related Digital Inputs......................................................327.6.1 Checklist for the X-DI 32 01 Digital Input Module................................................... 327.6.2 Checklist for the X-DI 32 02 Digital Input Module................................................... 337.6.3 Checklist for the X-DI 32 04 Digital Input Module................................................... 347.6.4 Checklist for the X-DI 32 05 Digital Input Module................................................... 357.7 Safety-Related Analog Inputs..............................................................................367.7.1 Use of Analog Inputs ..............................................................................................367.7.2 Test Routines .........................................................................................................367.7.3 Reaction in the Event of a Fault .............................................................................377.8 Checklist for Safety-Related Analog Inputs.......................................................387.8.1 Checklist for the X-DI 32 01 Analog Input Module.................................................. 387.8.2 Checklist for the X-DI 32 02 Analog Input Module.................................................. 39Page 4 of 70HI 801 003 D Rev.2.0
HIMaxTable of contents8 Output Modules ..................................................... 408.1 General.................................................................................................................. 408.2 Safety of Actuators .............................................................................................. 408.3 Redundancy of Outputs and Output Modules .................................................. 408.4 Slots Permitted for Output Modules .................................................................. 408.5 Safety-Related Digital Outputs ........................................................................... 418.5.1 Use of Digital Input................................................................................................. 418.5.2 Test Routines for Digital Outputs ........................................................................... 418.5.3 Reaction in the Event of a Fault............................................................................. 418.5.4 Behavior in the Event of External Short-Circuit or Overload.................................. 418.6 Safety-Related Relay Outputs............................................................................. 428.6.1 Use of Digital Relay Output.................................................................................... 428.6.2 Test Routines for Relay Outputs............................................................................ 428.6.3 Reaction in the Event of a Fault............................................................................. 428.7 Checklists for Safety-Related Digital Outputs .................................................. 448.7.1 Checklist for the X-DI 24 01 Digital Output Module ............................................... 448.7.2 Checklist for the X-DI 12 01 Relay Output Module ................................................ 459 Software................................................................ 469.1 Safety-Related Aspects of the Operating System ............................................ 469.2 Operation and Functions of the Operating System.......................................... 469.3 Safety-Related Aspects of Programming .......................................................... 469.3.1 Safety Concept of SILworX.................................................................................... 469.3.2 Verifying the Configuration and the User Program ................................................ 479.4 Resource Parameters .......................................................................................... 489.4.1 System Parameters of the Resource ..................................................................... 489.4.2 Hardware System Variables .................................................................................. 499.5 Forcing.................................................................................................................. 509.5.1 Time Limits............................................................................................................. 509.5.2 Restricting the Use of Forcing................................................................................ 509.5.3 Force Editor ........................................................................................................... 519.6 Protection against Manipulation ........................................................................ 519.7 Locking and Unlocking the PES......................................................................... 5210 User program ........................................................ 5310.1 General Sequence................................................................................................ 5310.2 Scope for Safety-Related Use............................................................................. 5310.2.1 Programming Basics.............................................................................................. 5310.2.2 Functions of the User Program .............................................................................. 5410.2.3 System Parameters of the User Program .............................................................. 5410.2.4 Code Generation.................................................................................................... 5510.2.5 Downloading and Starting the User Program ........................................................ 5610.2.6 Reload.................................................................................................................... 5610.2.7 Online Test / Single Step Mode ............................................................................. 5610.2.8 Program Documentation for Safety-Related Applications...................................... 57HI 801 003 D Rev.2.0 Page 5 of 70
Page 1: SAFETYHIMax ®Safety Manual
Page 6 and 7: Table of contentsHIMax10.2.9 Accept
Page 8: 1 Safety Manual HIMax1.5 GlossaryTe
Page 12 and 13: 2 Intended Use HIMaxStandardEC/EN 6
Page 14 and 15: 2 Intended Use HIMax2.3.4 Power Sup
Page 16 and 17: 3 Safety Concept for Using the PES
Page 24 and 25: 4 Processor Modules HIMaxNOTESystem
Page 26 and 27: 5 System Bus Module HIMaxWARNINGPhy
Page 28 and 29: 6 Communication Module HIMax6 Commu
Page 30 and 31: 7 Input Modules HIMaxNOTICESystem m
Page 32 and 33: 7 Input Modules HIMax7.6 Checklists
Page 34 and 35: 7 Input Modules HIMax7.6.3 Checklis
Page 36 and 37: 7 Input Modules HIMax7.7 Safety-Rel
Page 38 and 39: 7 Input Modules HIMax7.8 Checklist
Page 40 and 41: 8 Output Modules HIMax8 Output Modu
Page 42 and 43: 8 Output Modules HIMaxIn this state
Page 44 and 45: 8 Output Modules HIMax8.7 Checklist
Page 46 and 47: 9 Software HIMax9 SoftwareThe softw
Page 48 and 49: 9 Software HIMax9.4 Resource Parame
Page 50 and 51: 9 Software HIMaxExample: A key swit
Page 52 and 53: 9 Software HIMaxThe user only need
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10 User program HIMaxSensors (digit
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10 User program HIMax10.2.5 Downloa
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10 User program HIMax10.2.10 Checkl
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11 Configuring Communication HIMaxN
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11 Configuring Communication HIMaxF
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11 Configuring Communication HIMaxP
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AppendixHIMaxIndex of FiguresFigure
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AppendixHIMaxIndexanalog inputsuse
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