ContiTech Force Transmission Data sheet and instruction of use ...

Conveyor Belt GroupContiTech Force TransmissionData sheet and instruction of usePulley Lagging for drive pulleysStatus 2007Subject to changeMini Diamond: Profile size 20 x 35 mm | Groove depth / -width 4 mm / 6 mmLengthmWidthmmThicknessmmHardnessShore AQuality10 1300, 1600, 2000 6, 8, 10, 12, 15 60 CORREX ® - Extra10 2000 8, 10 60 TransCORREX ®10 1600, 2000 8 50 CORREX ® - Soft 5010 1600, 2000 6, 8 48 CORREX ® - Red10 1300, 1600, 2000 10 60 CORREX ® - X65Large Diamond: Profile size 45 x 75 mm | Groove depth / -width 6 mm / 8 mmLengthmWidthmmThicknessmmHardnessShore AQuality10 1600, 2000 8, 10, 12, 15, 20 60 CORREX ® - Extra10 2000 10, 12, 15 65 CORREX ® - FRLarge Rhombus: Profile height 4 mmLengthmWidthmmThicknessmmHardnessShore AQuality10 1400 8 50 CORREX ® - WhiteStudded Pattern: Profile diameter 15 mm | Profile height: 4 mmLengthmWidthmmThicknessmmHardnessShore AQuality10 1300 10,12 50 CORREX ® - Soft 5010 1300 15 50 / 73 CORREX ® - Soft / HardHerringbone: Profie depth approx. 2 mmLengthmWidthmmThicknessmmHardnessShore AQuality10 1400 8 60 CORREX ® - Extra10 1400 8 45 CORREX ® - Red10 1400 6 55 CORREX ® - WhiteThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionData sheet and instruction of usePulley Lagging for drive pulleysStatus 2007Subject to changeCeramic profile: frustum of pyramid Profile height 1 mm | Total thickness 5 mmLengthmWidthmmThicknessmmHardnessShore AQuality6 500 9 1 mm Profile 92% Al 2 O 34 mm Ceramic 92% Al 2 O 34 mm Rubber with tacky backProcessing:All the pulley lagging contains the tacky back. It`s not necessary to rough the rubber surface.The metal surface has to be sand blasted. Wipe the metal surface and the tacky back with a lint free cloth andRCE Cleaning Solution.Remove dust with hand brush and/or vacuum cleaner. Do not use compressed air, sincethe moisture/oil residues could influence the bonding strength.○○○One coat of CONTI PLUS ® to the metal surface.Drying time: min. 30 minutes by room temperature.1st coat CONTI SECUR ® BFA – with the activator RE onto the pulley surface.Drying time: at least 30 min. by room temperature. Max. drying time: 24 hours.2nd coat onto Pulley and lagging.Drying time: back of the hand test, max. 15 min.Attention:Using the cold bonding method the surfaces should have a minimum temperature of 10°C.Otherwise warm up the surfaces.The contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt SystemsContiTech Force TransmissionCORREX ® - CeramicPulley LaggingStatus 2007Subject to changeDescription:Applications:Design:Profiled Ceramic lagging for drive – and tail pulleysPulley lagging for heavy duty and difficult applications like:- Sticky material- High abrasion- Wet condition3 types available. Width of the pulleys: 500 – 2100 mmAvailability:Thickness Available width Useable width of the pulleysapprox. mm 320 mmmm12 incl. Ceramic L 500 - 2100L = Stock item500 - 2100 mm320 mmSample „3“ Sample „4“Sample „5“The contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt SystemsContiTech Force TransmissionCORREX ® - CeramicPulley LaggingStatus 2007Subject to change1mm64 mm1 mm4mm20 mm 20 mm8mm328-331 mmCross – Section – Sample 3 / 429 mm10 mm20 mm4,5 mm20 mm8 mmCross – Section - Sample 5The contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® -ExtraMini Diamond / Large Diamond / HerringboneStatus 2007Subject to changeDescriptionApplication:Black SBR – compound with tacky backDiamond-, Mini- Diamond and Herringbone patternGroove depth: 6 – and 4mmLagging for driven pulleysParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1.15 53550Shore hardness Shore A 63 53505Tensile strength N / mm 2 18 53504Elongation at break % 450 53504Abrasion mm 3 120 53516*Material subject to wearAvailability: Mini DiamondThicknessmmAvailable widths1300 mmAvailable widths1600 mmMinimum ordermAvailable widths2000 mmMinimumorder m6 A A 50 L8 A A 50 A 5010 A A 50 A 5012 A A 50 A 5015 A A 50 A 50Availability: Large DiamondThicknessmmAvailable widths1600 mmMinimum ordermAvailable widths2000 mmMinimum orderm8 A 50 A 5010 A 50 L12 A 50 L15 A 50 L20 A 50 LThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® -ExtraMini Diamond / Large Diamond / HerringboneStatus 2007Subject to changeAvailability: HerringboneThicknessmmAvailable width1400 mm8 LA= Production to order, L = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt SystemsContiTech Force TransmissionCORREX ® - Extra Stripe laggingStatus 2007Subject to changeDescription:Applications:Black SBR – compound with tacky backStandard qualityLagging for drive pulleys, wet and dry conditions.Parameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1.16 53479Shore hardness Shore A 60 53505Tensile strength N / mm 2 15.0 53504Elongation at break % 450 53504Abrasion mm 3 110 53516* Material subject to wearAvailabilityThicknessmmAvailable width370 mmAvailable lengthmm12 L Up to 50.00020 L Up to 50.000L = Stock item370 mm345 mm40 mm 10 mmThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® - MSHA Stripe LaggingStatus 2007Subject to changeDescription:Application:Black SBR – compound with tacky back.Flame retardent quality.Pulley lagging for drive pulleys.Dry – and wet conditionsParameters Measurement Physical Values DIN Standard(mean value)Specific weight* g / cm 3 1.16 53479Shore hardness Shore A 60 53505Tensile strength N / mm 2 15 53504Elongation at break % 450 53504Abrasion mm 3 110 53516* subject to wearAvailability:Thicknessapprox. mmAvailable Width370 mmAvailable Lengthmm12 L Up to 50.00020 L Up to 50.000L = Stock item370 mm355 mm40 mm10 mmThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® FR Large DiamondStatus 2007Subject to changeDescription:Application:Black SBR – compound with tacky back.Flame retardent; groove depth: 6 mmPulley laggingParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1,18 53550Shore hardness Shore A 65 53505Tensile strength N / mm 2 24 53504Elongation at break % 500 53504Abrasion mm 3 100 53516* Material subject to wearAvailability: Large DiamondThicknessmmWidth2000 mm10 A12 L15 AA – Production to order, L – Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® - Wine-redSupercreppStatus 2007Subject to changeDescription:Wine-red NR – compound with tacky backParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 0.98 53550Shore hardness Shore A 37 53505Tensile strength N / mm 2 16 53504Elongation at break % 700 53504Abrasion mm 3 250 53516* Material subject to wearAvailability: Supercrepp-ProfileThicknessmmWidth1350 mmMinimum Order (A)mm2,4 A 66A = Product to orderThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without gurantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® -RedMini Diamond / HerringboneStatus 2007Subject to changeDescription:Red SBR – compound with tacky back.Profile depth: 4mm / 2mmParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1.10 53550Shore hardness Shore A 45 53505Tensile strength N / mm 2 28 53504Elongation at break % 700 53504Abrasion mm 3 175 53516* Material subject to wearAvailability: Mini DiamondThicknessmmWidth1600 mmWidth2000 mmMinimum Orderm6 A A 508 A A 50A = Product to orderAvailability: HerringboneThicknessmmWidth1400 mm8 LL = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® - Soft 50 Mini DiamondStatus 2007Subject to changeDescription:Application:Black NR – compound with tacky back.Abrasion- and low temperature resistant.Profile depth: 4 mmPulley lagging against sliding problemsParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1,04 53550Shore hardness Shore A 50 53505Tensile strength N / mm 2 15 53504Elongation at break % 500 53504Abrasion mm 3 150 53516* Material subject to wearAvailability: Mini DiamondThicknessmmWidth1600 mmWidth2000 mmMinimum Orderm8 L A 50A = Production to order, L = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® - Soft / HardRound profileStatus 2007Subject to changeDescription:Black SBR – compound with tacky back and reinforced fabric ply.Soft profile with a hard underground.Profile depth: 7mmParameters Measurement Physical ValuesSoft (mean value)Physical ValuesHard (mean value)DIN StandardSpecific weight* g / cm 3 1.04 1,12 53550Shore hardness Shore A 50 73 53505Tensile strength N / mm 2 15 23 53504Elongation at break % 500 450 53504Abrasion mm 3 150 150 53516* Material subject to wearAvailability:ThicknessmmWidthmax. 1300 mmMinimum Orderm15 A 308 A 50A = Production to orderThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® - Soft 50 Round profileStatus 2007Subject to changeBeschreibung:Anwendungen:Black NR – compound with tacky back.Pulley lagging against sliding problemsParameters Measurement Physical values(mean value)DIN StandardSpecific weight* g / cm 3 1.04 53550Shore hardness Shore A 50 53505Tensile strength N / mm 2 15.0 53504Elongation at break % 500 53504Abrasion mm 3 150 53516* Material subject to wearAvailability: Round profile (Profile Ø 15 mm | Profile height 4 mm)ThicknessmmWidthmax. 1300 mmMinimum orderm10 L12 LL = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee.

Conveyor Belt GroupContiTech Force TransmissionCORREX ® -X 65Mini DiamondStatus 2007Subject to changeDescription:Example:Black NBR rubber compound with tacky back.Oil - & grease resistant.Profile depth: 4 mmRecycling-industryParameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1.19 53550Shore hardness Shore A 60 53505Tensile strength N / mm 2 17 53504Elongation at break % 600 53504Abrasion mm 3 170 53516* Material subject to wearAvailability: Mini DiamondThicknessmmAvailable width1300 mmAvailable width2000 mmMinimum Order (A)m10 L A 50A = Production to order, L = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee

Conveyor Belt GroupContiTech Force TransmissionCORREX ® -WhiteLarge RhombusStatus 2007Subject to changeDescription:White NBR - compound. Oil - & grease resistant.Profildepth: 2 to 4 mm.Parameters Measurement Physical Values(mean value)DIN StandardSpecific weight* g / cm 3 1.20 53550Shore hardness Shore A 55 53505Tensile strength N / mm 2 10 53504Elongation at break % 620 53504Abrasion mm 3 300 53516* Material subject to wearAvailability: Large RhombusThicknessmmWidth1400 mm8 LL = Stock itemThe contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without gurantee

Conveyor Belt GroupContiTech Force TransmissionRubber-Metal-Bonding(Tacky Back Material)Status 2007Subject to changePreparationooWipe the metal surface and the tacky back with a lint free cloth and RCE Cleaning Solution.The metal surface has to be prepared with an angle grinder and/or preferably sand- and/or grit blasted. Grit16 and/or 24. Remove dust with hand brush and/or vacuum cleaner. Do not use compressed air, since themoisture/oil residues could influence the bonding strength.Cold BondingooStir CONTI PLUS ® , and apply one coat.Drying time: min. 30 minutes; handling period max. 3 weeks at room temperatureMix CONTI SECUR ® BFA and 5% RE Activator(1x 0,8 l tin CONTI SECUR ® BFA with 1 bottle RE Activator 40g)Apply one thin coat of CONTI SECUR ® BFA on metalDrying time: min. 30 min. at room temperatureRemark: do not use a short bristled brush, otherwise the already applied CONTI PLUS ® might bedesolved. I.e. use a normal brush.o Cut rubber sheet to size.o Apply second coat of CONTI SECUR ® BFA on metal, and one coat on tacky back of rubber sheet.Drying time: back of the hand test, max. 15 minuteso Join the rubber sheet and the metal surface, and apply pressure with a hand stitcher and/or a mallet, startingat the centre.Attention: the pressure need to be applied only briefly.The final bonding strength will be achieved after 24 hours.Coatings overview:Coating withDrying time at room temperature1 CONTI PLUS ® min. 30 minutes max. 3 weeks1 CONTI SECUR ® BFA min. 30 minutes2 CONTI SECUR ® BFA Back of the hand test, max. 15 minutesAttention:Using the cold bonding method the surfaces should have a minimum temperature of 10°C.Otherwise warm up the surfaces.The contents of this publication are the result of many years of research and experience gained in application technology.All information is given in good faith but without guarantee