Glenair Mighty Mouse Connectors Catalog - Interstate Connecting ...

ContactsToolsSeries 80 Mighty MouseGeneral InformationAAbout Series 80 Mighty Mouse ContactsThis section of the catalog containsordering information for contacts. Series80 Mighty Mouse connectors are suppliedwith a full complement of crimp contacts.Contacts are terminated to wire usingspecial tools and are snapped into placeby hand or with a hand-held insertiontool. Damaged or miswired contacts maybe removed from the connector usingspecial extraction tools.Although the connectors are suppliedwith a full complement of contacts, extracontacts are commonly purchased asspares or to use for quality assurancepurposes such as crimp tensile tests.Coaxial contacts must be orderedseparately. If your application requirescoaxial contacts, select contact types "A"or "B" (pin or socket) in the connectorpart number. The connector will besupplied without contacts. Selectthe appropriate coaxial or pneumaticcontact from this catalog.Mighty Mouse contacts conform tothe requirements of Aerospace StandardAS39029. This SAE specification definesthe design, dimensions and performanceof contacts used in aerospace gradeelectrical connectors. The “generalspecification” covers a variety of contactsincluding thermocouple, hermetic, coaxialand triaxial types.The "slash sheets" contain dimensionsand other information for specific typesof contacts. Each contact is assigned aBasic Identification Number (BIN), a nonsignificantthree digit code correspondingto the color code on the contacts.A Qualified Products List (QPL) identifiesthose manufacturers whose products havebeen verified to meet all requirements.Series 80 Size #23 and size #20HD contactsconform to AS39029 requirements, but arenot covered by a slash sheet. Size #20,#16 and size #12 contacts are standardAS39029 contacts.About Crimp ToolsSeries 80 signal, power and coaxialcontacts are crimped to wire using mil speccrimpers. Military Specification MIL-DTL-22520 provides the aerospace/defenseindustry with a common set of rugged,reliable hand crimp tools. This specificationcontrols the voltage drop and tensilestrength of crimp terminations.Before ordering, check to see if you mightalready have these tools! We have listedthe military part number and the Danielspart number. Daniels ManufacturingCorporation is the leading manufacturer ofthese tools. However, size #23 and #20HDcontacts require special positioners uniqueto the Mighty Mouse product line.It's aSnap!Tip: Use the Tool Code to Find The Right Crimp ToolFind the contact part number in thecatalog. Note the tool codes in the rightcolumn. These tool codes identify thecrimp tools required to terminate thecontact. Usually two tools are required—a crimp frame plus a positioner to locatethe contact.21Turn to the tool section startingon page A-10. Each crimp toolis identified with a letter code.Match the contact letter to thetool letter.ContactType Wire Size Material Part NumberIn.Ø Amm.ColorBandToolCodePin #22 – #28 BeCu 809-001 .0335-.0355 0.851-0.902 None A, CPin #26 – #30 BeCu 809-042 .0229-.0245 0.582-0.622 Blue A, DPin #22 – #28 Alumel 809-065A .0335-.0355 0.851-0.902 None A, CPin #22 – #28 Chromel 809-065C .0335-.0355 0.851-0.902 None A, CSocket #22 – #28 BeCu 809-002 .0335-.0355 0.851-0.902 None A, CSocket #26 – #30 BeCu 809-043 .0229-.0245 0.582-0.622 Blue A, DSocket #22 – #28 Alumel 809-066A .0335-.0355 0.851-0.902 None A, CSocket #22 – #28 Chromel 809-066C .0335-.0355 0.851-0.902 None A, CMiniature Adjustable Crimp ToolsABThese crimp tools perform precision eight indent crimps for gas-tight wire terminations and excellenttensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper crimps.Use with bayonet-type positioners. Check calibration with M22520/3 gages.Length is 6.75 inches, weight is approx. 10 oz.Standard M22520/2-01 crimper. Use withSpecial MH992 crimper used with 50 ohmA standard size #23 and #20HD Mighty Mouse B matched impedance coaxial inner contacts.contacts and with M39029/76 and /78 coaxial center Requires positioner, ordered separately.contacts. Requires positioner, ordered separately.FigurePart NumberMilitary PartNumberDaniels PartNumberA 809-015 M22520/2-01 AFM8 AB 809-128 (none) MH992 BTool CodeDimensions in inches (millimeters) and are subject to change without notice.© 2010 Glenair, Inc. CAGE Code 06324 Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com A-2 E-Mail: sales@glenair.com01-JANUARY-2010