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Standard Technical Features of BTG System for Supercritical 660 ...

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<strong>Standard</strong> <strong>Technical</strong> <strong>Features</strong> <strong>of</strong> <strong>BTG</strong> <strong>System</strong> <strong>for</strong> <strong>Supercritical</strong> <strong>660</strong>/800 MW Thermal Unitsh) Minimum flue gas exittemperature (<strong>for</strong> completerange <strong>of</strong> specified fuels)i) Air leakage (at 100%TMCR load <strong>for</strong> completerange <strong>of</strong> coals)5 0 C above acid dew point <strong>of</strong> flue gas.10% <strong>of</strong> the flue gas weight entering airheater.ii)iii)For meeting the requirement <strong>of</strong> rated coal/ air mixture temperatures atburner inlet at part load operations <strong>of</strong> steam generator with coals <strong>of</strong>excessive moisture and under conditions <strong>of</strong> low ambient temperatures,economizer bypass duct may be provided along with necessary dampers,expansion joints, structures etc. Even in case economizer bypass isprovided, the sizing <strong>of</strong> air preheaters shall ensure that the rated milloutlet temperatures are achieved, <strong>for</strong> complete range <strong>of</strong> specified coals,with economizer bypass fully closed.APH inlet/ outlet flue gas/ air ducts shall have aerodynamic design <strong>for</strong>even distribution <strong>of</strong> air/ flue gas at all loads.iv) The air pre heaters shall be <strong>of</strong> rotary regenerative, Lungstorm orapproved equivalent type with axis <strong>of</strong> rotation as vertical. Theconstruction <strong>of</strong> air pre heaters shall con<strong>for</strong>m to the following:a) Heating Elements1. Cold end : Corten steel, minimum 1.2 mm thick2. Hot/intermediate end : Carbon steel, minimum 0.8 mm thickb) Bearings (<strong>for</strong>ced lubricated and oil cooled)1. Cold end : Spherical roller thrust bearing2. Hot end : Radial guide bearingNote: Only metallic hoses shall be used <strong>for</strong> bearing cooling/lubrication. Rubber hoses shall not be acceptable.c) Air heater seals 1. Externally (manually/ automatically) adjustableand easily replaceable type.2. The maximum air-in-leakage to flue gas after3000 hours continuous operation <strong>of</strong> the SteamGenerator with coal shall be guaranteed anddemonstrated. It shall also be demonstrated thatthe drift in air heater leakage (percentagechange in air-in-leakage) does not exceed 1%,one year after demonstration <strong>of</strong> aboveguaranteed air-in-leakage.3. Seals shall have life <strong>of</strong> not less than 2 years(with leakages not exceeding guaranteedlimits).46

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