XR1045 Operation Manual - Xtreme Manufacturing

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Preventive MaintenanceXR1045Boom Emergency Lower Down ValveBoth of the lift and extend cylinders are equipped with aneedle valve which allows the cylinder to retract withoutthe direct assist of the machine hydraulic power. Thisfeature is intended to be used only in the event of totalloss of engine or hydraulic pump failure with an elevatedboom.In any event, the vehicle should be secured until thesituation has been properly evaluated. Secure the vehicleand area by following the procedures below:1. Clear the area around the vehicle of all personnel.2. Place the shift lever in ‘Neutral’ and engage theparking brake switch to the on position.3. Section off a large area under the boom with tape torestrict any personnel from entering this potentiallydangerous area.4. If the load is in a position where it can be removedsafely, completely remove the load from the carriageand/or attachment; otherwise leave the load in place.5. Remove boom access cover on back of boom.6. Locate needle valve on extend cylinder. Loosen nuton valve, then loosen valve with hex wrench.7. Fully retract boom with control handle in cab.8. When boom is fully retracted, tighten valve with hexwrench, then tighten nut to secure valve.9. Locate needle valves on lift cylinders. Loosen nut onvalve, then loosen valve with hex wrench (repeat forboth sides)10. Fully lower boom with control handle in cab.11. When boom is fully lowered, tighten valve with hexwrench, then tighten nut to secure valve (repeat forboth sides).Figure 8-3. Extend Cylinder Lower Down Valve.Figure 8-4. Lift Cylinder Lower Down Valve.Do Not Operate – Accident Prevention TagsBefore beginning any maintenance or service, place a DoNot Operate Tag on both the starter key switch and thesteering wheel, stating that the vehicle should not beoperated. Do Not Operate Tags, which can be cut out andused, are included at the end of this manual. Retain theseTags for reuse at a later date.New or Additional OperatorsFigure 8-2. Boom Access Cover.At the time of original purchase, the purchaser of thisvehicle was instructed by the seller on its proper use. Ifthis vehicle is to be used by an employee or is loaned orrented to someone other than the purchaser, make certainthat the new operator is trained, in accordance with OSHAregulations, and reads and understands this Operation &Safety Manual before operating the vehicle.In addition, make sure that the new operator hascompleted a walk-around inspection of the vehicle,is familiar with all Labels on the vehicle, and hasdemonstrated the correct use of all controls.Page 72Xtreme Manufacturing, LLC
XR1045Preventive MaintenanceTHIS PAGE INTENTIONALLY LEFT BLANKFor information call (800) 497-1704 Page 73
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XR1045IntroductionIntroductionGener
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SafetyXR1045DO NOTJump WhileDismoun
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XR1045Safety WarningWear appropriat
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XR1045Safety WarningNEVER allow pas
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XR1045SafetyLoad SafetyAttachments
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XR1045Safety WarningLead-acid batte
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XR1045SafetyRe-activating Parking B
Page 21 and 22:
XR1045LabelsFront ViewRear ViewFigu
Page 23 and 24: Front & RearWheels MustBe CenteredB
Page 25 and 26: XR1045Labels13) 18020-001 14) 18021
Page 31 and 32: XR1045LabelsCARRIAGE DAMAGEDAMAGE m
Page 33 and 34: XR1045LabelsLOAD RATINGSSHOWN ARE F
Page 35 and 36: XR1045SpecificationsXR1045 Specific
Page 37 and 38: XR1045Operator CabService Brake Ped
Page 39 and 40: XR1045Operator Cab WarningDO NOT ad
Page 41 and 42: XR1045Operator CabLow Brake Pressur
Page 43 and 44: XR1045Operator CabRear Axle Centeri
Page 45 and 46: XR1045Operator CabATable 7. Boom Co
Page 47 and 48: XR1045Operator CabOptional Controls
Page 49 and 50: XR1045Operation Warning WarningLead
Page 51 and 52: XR1045OperationFunctional Tests War
Page 53 and 54: XR1045OperationBefore Starting Fork
Page 55 and 56: XR1045Operation WarningWear eye pro
Page 57 and 58: XR1045Shifting Gears WarningDO NOT
Page 59 and 60: XR1045OperationRefuelingAttachments
Page 61 and 62: XR1045Operation WarningHydraulic at
Page 63 and 64: XR10457. With lock lever raised, in
Page 65 and 66: XR1045Operation9. Lower the attachm
Page 67 and 68: XR10454. Use the frame sway control
Page 69 and 70: XR1045The frame sway control handle
Page 71 and 72: XR1045OperationStandard Carriage Lo
Page 73: XR1045After Every 500 Hours of Oper
Page 77 and 78: XR1045Lockout / TagoutDo Not Operat
Page 79 and 80: XR1045Lockout / TagoutFor informati
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XR1045 Operation Manual - Xtreme Manufacturing

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