XR1045 Operation Manual - Xtreme Manufacturing

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SafetyXR1045Dead Engine TowingParking Brake Release (Front Axle) WarningBlock all four wheels. Failure to do so could result indeath or serious injury from vehicle roll away.1. Block all four wheels to prevent the vehicle frommoving once the parking brake is disabled.2. Position the towing vehicle in place. Attach any chainneeded to secure the disabled vehicle.3. An 8mm Allen head socket and torque wrench will beneeded to properly disable the parking brakes. Marka line on the socket so you can accurately count thenumber of turns each bolt makes when performingthis procedure.4. Crawl under the front of the vehicle. Locate the sixbrake release bolts under the front axle (three boltsper side) at the base of the front axle. (Bolt A is on thetop of axle, Bolt B is on the rear side of axle, Bolt C ison the front side of axle). The following procedure isto be performed per side.5. Remove hex screws from brake release bolts.Alternate loosening hex screws 1/2 turn until fullyloosened. Set aside lock screws.6. Alternately tighten brake release bolts A, B & Cuntil you first begin to feel resistance. This will takeapproximately two to three turns.7. Using a torque wrench, alternately tighten bolts A, B& C one-half turn until a torque of 25 ft-lbs (34 Nm) isreached.8. Again, using the torque wrench, alternately tightenbolts A, B & C until a minimum torque of 30 ft-lbs (41Nm) is reached. This will take approximately one-halfturn. Do not exceed 50 ft-lbs (68 Nm).9. Insert hex screws into brake release bolts A, B, & C.Alternate tighten each hex screw 1/2 turn until secure.(Repeat steps 5-9 for each side of axle)10. Crawl out from under the vehicle and clear the area ofany unnecessary personnel.11. Carefully remove the blocking from each of the fourtires and tow the vehicle to a secure location.Figure 2-1. Brake Release Bolt A.Figure 2-2. Brake Release Bolt B.Figure 2-3. Brake Release Bolt C.Page 16Xtreme Manufacturing, LLC
XR1045SafetyRe-activating Parking Brakes (Front Axle) WarningBlock all four wheels. Failure to do so could result indeath or serious injury from vehicle roll away.1. After you have blocked all four wheels, crawl underthe front axle. The following procedure is to beperformed per side.2. Alternate loosening hex screws 1/2 turn until fullyloosened. Set aside hex screws.3. Loosen brake release bolts A, B, & C one-half turn untilthe torque drops to 25 ft-lbs (34 Nm).4. Again, alternately loosen brake release bolts A, B, & Cone-half turn until the torque drops off sharply.5. Alternately loosen brake release bolts A, B, & C untilyou feel the bolt flange begin to press against thesnap ring. Tighten the bolt one-quarter turn.6. Insert hex screws into brake release bolts A, B, &C. Alternately tighten each hex screw 1/2 turn untilsecure. (Repeat steps 1-5 for each side of axle)7. The parking brakes should now be re-activated andthe front wheels are locked. Remove the blocks fromall four tires.8. Verify the parking brake works.9. Remove any warning tags from the ignition orsteering wheel.For information call (800) 497-1704 Page 17
Page 5 and 6: XR1045IntroductionIntroductionGener
Page 8: SafetyXR1045DO NOTJump WhileDismoun
Page 11 and 12: XR1045Safety WarningWear appropriat
Page 13 and 14: XR1045Safety WarningNEVER allow pas
Page 15 and 16: XR1045SafetyLoad SafetyAttachments
Page 17: XR1045Safety WarningLead-acid batte
Page 21 and 22: XR1045LabelsFront ViewRear ViewFigu
Page 23 and 24: Front & RearWheels MustBe CenteredB
Page 25 and 26: XR1045Labels13) 18020-001 14) 18021
Page 31 and 32: XR1045LabelsCARRIAGE DAMAGEDAMAGE m
Page 33 and 34: XR1045LabelsLOAD RATINGSSHOWN ARE F
Page 35 and 36: XR1045SpecificationsXR1045 Specific
Page 37 and 38: XR1045Operator CabService Brake Ped
Page 39 and 40: XR1045Operator Cab WarningDO NOT ad
Page 41 and 42: XR1045Operator CabLow Brake Pressur
Page 43 and 44: XR1045Operator CabRear Axle Centeri
Page 45 and 46: XR1045Operator CabATable 7. Boom Co
Page 47 and 48: XR1045Operator CabOptional Controls
Page 49 and 50: XR1045Operation Warning WarningLead
Page 51 and 52: XR1045OperationFunctional Tests War
Page 53 and 54: XR1045OperationBefore Starting Fork
Page 55 and 56: XR1045Operation WarningWear eye pro
Page 57 and 58: XR1045Shifting Gears WarningDO NOT
Page 59 and 60: XR1045OperationRefuelingAttachments
Page 61 and 62: XR1045Operation WarningHydraulic at
Page 63 and 64: XR10457. With lock lever raised, in
Page 65 and 66: XR1045Operation9. Lower the attachm
Page 67 and 68: XR10454. Use the frame sway control
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XR1045The frame sway control handle
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XR1045OperationStandard Carriage Lo
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XR1045After Every 500 Hours of Oper
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XR1045Preventive MaintenanceTHIS PA
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XR1045Lockout / TagoutDo Not Operat
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XR1045Lockout / TagoutFor informati
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XR1045 Operation Manual - Xtreme Manufacturing

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