XR1045 Operation Manual - Xtreme Manufacturing

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SafetyXR1045Forklift Maintenance WarningFollow the manufacturer’s instructions for propermaintenance to make sure the forklift continuesto meet manufacturer’s specifications. Failure toproperly maintain the forklift can result in improperperformance, which could cause death, serious injury,or property damage.Attach “Do Not Operate” tags to theIgnition switch and steering wheel beforebeginning any service or maintenance.• “Do Not Operate” tags indicate the forklift shouldnot be operated until all service or maintenance iscompleted.• Keep two (2) legible “Do Not Operate” tags withthe forklift at all times. “Do Not Operate” tags areprovided in this manual.Figure 2-2. Do Not Operate Tag.• DO NOT operate the forklift and attachments if theyrequire repairs.• Make sure basic maintenance is completed andservice problems are corrected.• Death or serious injury can result from operatinga forklift before all repairs have been made and allproper maintenance is completed. WarningTires must have proper ballast. DONOT replace foam-filled tires withpneumatic tires. Use of pneumatic tireswill severely affect vehicle load capacity,which could result in death, serious injury, or propertydamage.Check hydraulic oil lines,tubes, and hoses carefully. DONOT use your bare hand tocheck for leaks. Always usea board or cardboard when checking for a hydraulicleak. Escaping hydraulic fluid under pressure, evena pinhole size leak, can penetrate body tissue, whichcould cause death or serious injury. If hydraulic oil isinjected into your skin, a doctor familiar with this typeof injury must treat it immediately.Serious injury could resultfrom hydraulic oil pressureor hot oil. DO NOT remove ahydraulic tank filler cap unlessit is cool enough to touch with bare hands. Removethe hydraulic tank filler cap slowly to relieve pressure.Relieve all pressure in a hydraulic system before anycaps, lines, fittings, or related items are disconnectedor removed.It is possible for the forklift to movesuddenly when the brakes are released,which could result in death, serious injury,or property damage. To prevent suddenmovement of the forklift, place wheel chocks in frontof and behind wheels before the brakes are released.If the forklift is to be towed, make surethe released brake(s) can be reapplied orthe tow vehicle has the braking capacityto stop the forklift.DO NOT use ether as a startingaid. Ether is flammable andcan cause an explosion whenstarting the engine, whichcould result in death or serious injury. Follow thecold starting procedures and engine manufacturer’sspecifications for using a starting aid.Page 14Xtreme Manufacturing, LLC
XR1045Safety WarningLead-acid batteries produce flammable andpotentially explosive gases. To avoid death or seriousinjury when checking, testing, or charging batteries:• DO NOT use smoking materials near batteries.• Keep arcs, sparks, and open flames away frombatteries.• Provide ventilation for flammable vapors.• Wear proper personal protective equipment,including safety glasses.Fluid in electric storage batteries contains sulfuricacid, which is poison and could cause severe chemicalburns. Avoid all contact of fluid with eyes, skin,or clothing. Use protective gear when handlingbatteries. DO NOT tip a battery beyond a 45° angle inany direction.If contact does occur, follow these First Aidsuggestions:• External contact - Flush with water.• Eyes - Flush with water (including under the eyelids)for at least 15 minutes and get medical attentionimmediately. Flushing must begin immediately toavoid permanent eye tissue damage.• Internal contact - Drink large quantities of wateror milk to dilute stomach contents. Do not inducevomiting. Get medical attention immediately.Important - In case of internal contact, do not givefluids that induce vomiting. WarningWear eye protection when starting aforklift with jump start cables. Improperjump start procedures could cause thebattery to explode, which could result indeath or serious injury.• Never jump start a frozen battery, as it can explode.Let the battery thaw out before charging.• NEVER jump start the forklift when travel selectlever is in gear, which can cause the forklift to lurchforward or backward, and could result in death,serious injury, or property damage.• To avoid injury or death when jump starting withanother forklift, make sure the two (2) forklifts arenot touching.• DO NOT allow jump start cable ends to contact eachother.• Connect charged battery positive (+) to stalledbattery positive (+).• Connect charged battery negative (–) to stalledforklift ground. Make the connection to the stalledforklift ground last.• Connect jump start cable to stalled forklift grounda safe distance from the battery to prevent sparksnear the battery.• Jump start only with a power source with the samevoltage as the stalled forklift.• Turn off all lights and accessories on the stalledforklift to prevent them from operating when thepower source is connected.• Electrolyte contains acid and could cause seriouspersonal injury if it contacts the skin or eyes. WarningCalifornia Proposition 65Battery posts, terminals, and relatedaccessories contain lead and leadcompounds, chemicals known to theState of California to cause cancer, birthdefects, or other reproductive harm. Wash hands afterhandling these items.For information call (800) 497-1704 Page 15
Page 5 and 6: XR1045IntroductionIntroductionGener
Page 8: SafetyXR1045DO NOTJump WhileDismoun
Page 11 and 12: XR1045Safety WarningWear appropriat
Page 13 and 14: XR1045Safety WarningNEVER allow pas
Page 15: XR1045SafetyLoad SafetyAttachments
Page 19 and 20: XR1045SafetyRe-activating Parking B
Page 21 and 22: XR1045LabelsFront ViewRear ViewFigu
Page 23 and 24: Front & RearWheels MustBe CenteredB
Page 25 and 26: XR1045Labels13) 18020-001 14) 18021
Page 31 and 32: XR1045LabelsCARRIAGE DAMAGEDAMAGE m
Page 33 and 34: XR1045LabelsLOAD RATINGSSHOWN ARE F
Page 35 and 36: XR1045SpecificationsXR1045 Specific
Page 37 and 38: XR1045Operator CabService Brake Ped
Page 39 and 40: XR1045Operator Cab WarningDO NOT ad
Page 41 and 42: XR1045Operator CabLow Brake Pressur
Page 43 and 44: XR1045Operator CabRear Axle Centeri
Page 45 and 46: XR1045Operator CabATable 7. Boom Co
Page 47 and 48: XR1045Operator CabOptional Controls
Page 49 and 50: XR1045Operation Warning WarningLead
Page 51 and 52: XR1045OperationFunctional Tests War
Page 53 and 54: XR1045OperationBefore Starting Fork
Page 55 and 56: XR1045Operation WarningWear eye pro
Page 57 and 58: XR1045Shifting Gears WarningDO NOT
Page 59 and 60: XR1045OperationRefuelingAttachments
Page 61 and 62: XR1045Operation WarningHydraulic at
Page 63 and 64: XR10457. With lock lever raised, in
Page 65 and 66: XR1045Operation9. Lower the attachm
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XR10454. Use the frame sway control
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XR1045The frame sway control handle
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XR1045OperationStandard Carriage Lo
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XR1045After Every 500 Hours of Oper
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XR1045Preventive MaintenanceTHIS PA
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XR1045Lockout / TagoutDo Not Operat
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XR1045Lockout / TagoutFor informati
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XR1045 Operation Manual - Xtreme Manufacturing

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