XR1045 Operation Manual - Xtreme Manufacturing

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SafetyXR1045Mounting/Dismounting WarningFailure to use proper safety procedures whenmounting and dismounting the forklift could result indeath or serious injury.• Keep steps clear of dirt, mud, snow, ice, debris, andother hazards.Face the forklift for mounting ordismounting. Use hand holds and steps tomaintain three (3) points of contact at alltimes, either both hands and one foot orboth feet and one hand.• DO NOT use the controls, steering wheel, or footpedals as hand holds or steps. Avoid accidentallyengaging or disengaging a control.DO NOT jump from the forklift.Clothing can get caught on pedals, levers,or other protruding parts. Landing onuneven surfaces could result in death orserious personal injury.Work Site Safety WarningUse proper safety procedures and avoidhazardous situations while operating theforklift to prevent death, serious injury, orproperty damage.• Check the work site for any hazards before operatingthe forklift.• Check the work surface for loose soil conditions andoverhead power lines.• Contact your local underground utility service ordigging hotline to mark all underground hazards.• Learn the location of all underground hazards at thework site, such as; gas and water pipes, electricalcables, and sewers. Underground objects couldcause death or serious injury. Warning• Operate the forklift only on firm, stable surfaces.Holes, obstructions, debris, loose fill, and other worksite hazards could result in death or serious injury.• DO NOT allow bystanders in the work area.• Avoid personnel, machinery, and vehicles in thework area.• Know the rules for movement of people and vehicleson the work site.• Follow work site signs and signals.• Check boom clearance before driving under a dooropening, bridge, etc.• Slow down when approaching obstructions. Use aspotter, if necessary.• Stop for poor visibility conditions, such as dust,smoke, fog, etc. Wait until visibility improves beforecontinuing.Operate the forklift in an enclosed areaonly if there is a ventilation system capableof routing hazardous fumes outside.Engine exhaust contains products ofcombustion that could cause death or serious injury.DO NOT operate the forklift if you are usingdrugs, alcohol, or any medication thatmight impair your judgment or ability.• You must be 18 years of age or older to operatethe forklift.• DO NOT operate the forklift on roads. The reachforklift is not equipped for road travel.California Proposition 65 WarningEngine exhaust from this product contains chemicalsknown to the State of California to cause cancer, birthdefects, and other reproductive harm.Page Xtreme Manufacturing, LLC
XR1045Safety WarningWear appropriate protective clothing. Personalprotective equipment can include, but is not limited tohardhat, gloves, footwear, safety glasses or goggles,and hearing protection. Make sure clothing is snugand properly belted. DO NOT wear loose clothing,jewelry, watches, or anything that can catch on forkliftcontrols, moving parts, etc. Failure to wear the properprotective clothing could result in death or seriousinjury.Before Starting Forklift WarningKeep the Operation and Safety Manual onthe forklift at all times. Contact XtremeManufacturing for replacement manuals.Clearly define responsibilities andprocedures for operating the forklift andall attachments. DO NOT proceed untilyou seek expert assistance from a qualifiedperson if any doubt or question arises about thecorrect or safe methods for operating the forklift.To avoid death or seriousinjury, carefully read andunderstand all instructionsbefore operating theforklift. DO NOT operate, modify, repair, or maintainthe forklift unless you read and understand theinstructions and warnings in this and all otherapplicable manuals and technical publications. Followall State and Federal health and safety laws and/orlocal regulations.Consult Material SafetyData Sheets (MSDS) forchemical hazards and first aidinstructions. MSDS shouldbe available from the manufacturer or supplier ofthe fluid. WarningPerform a pre-operation inspection andfunctional tests at the beginning of eachwork shift. Perform the pre-operationinspection first. DO NOT perform thepre-operation inspection with the engine running orhot. Contact with moving or heated parts could causedeath or serious injury.Perform the pre-operation inspectionand functional tests in an open area.Inspections and functional tests mayrequire assistance. Keep the assistantvisible and a safe distance from the forklift to preventdeath or serious injury.Become familiar with all safety andhazard labels, regulations, andprocedures. Make sure all proper safetyand hazard labels are attached to theforklift and remain legible.A brief description of controls, indicators,and instruments is provided as aconvenience for the operator. Thesedescriptions DO NOT provide completeoperation instructions. Read and understand theentire manual to prevent death, serious injury, orequipment damage.Keep fingers and feet awayfrom moving parts or pinchpoints to prevent pinchingor crushing. DO NOT allowanyone between the tires and the forklift frame whileoperating the forklift. Doing so can result in death orserious injury.Always check the condition of the seatbelt and mounting hardware beforeoperating the forklift. If the seat belt ormounting hardware is defective, it maynot properly restrain the operator, resulting in deathor serious injury.• DO NOT operate the forklift until the seat belt ormounting hardware is replaced, if worn or damaged.• The seat belt MUST be worn while operating theforklift. Failure to wear the seat belt could result indeath or serious injury.For information call (800) 497-1704Page
Page 5 and 6: XR1045IntroductionIntroductionGener
Page 8: SafetyXR1045DO NOTJump WhileDismoun
Page 13 and 14: XR1045Safety WarningNEVER allow pas
Page 15 and 16: XR1045SafetyLoad SafetyAttachments
Page 17 and 18: XR1045Safety WarningLead-acid batte
Page 19 and 20: XR1045SafetyRe-activating Parking B
Page 21 and 22: XR1045LabelsFront ViewRear ViewFigu
Page 23 and 24: Front & RearWheels MustBe CenteredB
Page 25 and 26: XR1045Labels13) 18020-001 14) 18021
Page 31 and 32: XR1045LabelsCARRIAGE DAMAGEDAMAGE m
Page 33 and 34: XR1045LabelsLOAD RATINGSSHOWN ARE F
Page 35 and 36: XR1045SpecificationsXR1045 Specific
Page 37 and 38: XR1045Operator CabService Brake Ped
Page 39 and 40: XR1045Operator Cab WarningDO NOT ad
Page 41 and 42: XR1045Operator CabLow Brake Pressur
Page 43 and 44: XR1045Operator CabRear Axle Centeri
Page 45 and 46: XR1045Operator CabATable 7. Boom Co
Page 47 and 48: XR1045Operator CabOptional Controls
Page 49 and 50: XR1045Operation Warning WarningLead
Page 51 and 52: XR1045OperationFunctional Tests War
Page 53 and 54: XR1045OperationBefore Starting Fork
Page 55 and 56: XR1045Operation WarningWear eye pro
Page 57 and 58: XR1045Shifting Gears WarningDO NOT
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XR1045OperationRefuelingAttachments
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XR1045Operation WarningHydraulic at
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XR10457. With lock lever raised, in
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XR1045Operation9. Lower the attachm
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XR10454. Use the frame sway control
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XR1045The frame sway control handle
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XR1045OperationStandard Carriage Lo
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XR1045After Every 500 Hours of Oper
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XR1045Preventive MaintenanceTHIS PA
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XR1045Lockout / TagoutDo Not Operat
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XR1045Lockout / TagoutFor informati
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XR1045 Operation Manual - Xtreme Manufacturing

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