The fast track to precision motion. Linear modules and Cartesian ...

IndustrialHydraulicsElectric Drivesand ControlsLinear Motion andAssembly TechnologiesPneumaticsServiceAutomationMobileHydraulicsThe fast track to precision motion.Linear modules and Cartesian robotsfrom Bosch RexrothYour performance advantage in assembly, packaging, and handling

2IntroductionEngineered solutionsfor precision linear motionGet the ready-to-go linear motion solution that fits your applicationby talking to the application experts. Whether you need pick-andplace,parts transport, or parts positioning, Rexroth linear modulescan do it better, faster, and for less. From semiconductorfabrication to automotive assembly to packaging, we’ll help youadd flexibility and performance to optimize your application.From components to modulesWe started with leadership inlinear motion components,application expertise, andintegration. With a broad rangeof world-class components, wecombined them into 12 familiesof linear actuators. So you saveengineering time and hassles,cut risk, and get a linear motionsolution that’s designed for yourapplication. Count on fastdelivery and worldwide supportfor even greater convenience.Linear to Cartesian:taking the complexityout of complex needsBeyond individual axes,we combine modules intomulti-axis Cartesian systems.Designing Cartesian systemsrequires solving toughengineering challenges—something we do every day.Save time by selecting anengineered solution fromBosch Rexroth. You’ll have moretime to optimize other parts ofyour application with the peaceof mind knowing you havelinear systems designed towork right out of the box.Application expertisefor the perfect fitWe thrive on challenges.And we have the applicationengineering and industryexperience to ensure you getwhat you need and not justwhat we have to sell. Ourapplication engineers use ourproprietary FastAxis softwareto size and specify your linearmodule. No more hit and miss,or costly cycles of testing andre-engineering. We get it rightthe first time.Beyond modulesto complex applicationsIf you’re a system integrator,Rexroth provides precisionrobotics from one axis tosix axes, and everything inbetween—as well as thealuminum framing to makethe machine guarding. In fact,no other company can touchRexroth in the range ofproducts we can supply formore complex systems:conveyors, pneumatics, controls,even ergonomic workstations.And since every one of ourproducts is designed withflexibility at its core, you canbuild exactly the automationsystem you need, with the bestin-classequipment you expect.The end of tradeoffsEngineering is the art ofmanaging tradeoffs. Compareour linear modules withcompetitors’. We give youfewer tradeoffs and moreperformance: higher speeds,higher capacities, and higherprecision—and we lead theindustry in achieving moreperformance in every categoryof linear actuator.

3You’ll find Rexroth modules everywherePackaging and Material HandlingAssemblyRexroth linear actuators are boosting productivity worldwidein applications such as compound packaging, stacking, sorting,palletizing, and even gentle food handling.Pick-and-place, parts positioning, and machine toolpositioning—we offer modules for everything from small partsto heavy-duty automotive applications. Whether you’re guidingtools for machining or welding or moving heavy automotivecomponents, Rexroth linear actuators can handle yourrequirements with ease.SemiconductorMedicalCleanroom-certified Precision and Compact Modules satisfyapplications from simple positioning to gantry-style robots fortransporting wafer pods.Rexroth modules find use in applications from dispensing to labautomation, where multipoint positioning and smooth operationare critical. Cleanroom-certified modules bring best-in-classperformance in sensitive environments.

4OverviewFlexible choice,exceptional performanceOver the last 20 years, we’ve evolved a broad lineup of modulesto meet the ever-changing needs of a variety of industries. We’veupped the performance in precision, speed, and load capacity,pushed the technological envelope, and helped countlesscompanies create smarter, more agile, and more capableautomation. And all that experience is ready to work for you.The proven performersPrecision engineering.The highest standards ofmanufacturing. Superiorfit and finish. It’s ouruncompromising attentionto every detail that means youget world-class products andthe confidence that theywill meet our publishedspecifications and, therefore,your needs.Linear Modules (MKR, MKK,MLR): workhorse of industriesThe modules that started it allnearly 20 years ago, the LinearModule family goes the distancein performance and durabilitywith a Ball Rail ® guide systemfor long lengths and high loadcapacities. The linear modulesline includes the belt-drivenMKR and MLR Modules and,for additional accuracy, the ballscrew-drivenMKK Module.Compact Modules (CKR, CKK):compact and capableCompact Modules are an idealsolution for applications withheavy moment loads. Ratherthan adding a separate outboardguide to carry a heavy momentload, Compact Modules use twointernal Ball Rail Systems andeither a belt (CKR) or ball screw(CKK) drive. These modulesoffer unmatched combinationsof speed, precision, and loadcapacity—a perfect exampleof how we are eliminatingtradeoffs and giving you theopportunity to do more.Ball Rail Tables (TKK):heavy duty for heavy loadsFor extremely demandingapplications such as those inthe automotive industry, TKKBall Rail Tables handle loadsup to 132,500 N. Using a ballscrew drive and dual Ball RailSystem with four long runnerblocks per carriage, TKK Tablesare heavy-duty units offeringexceptional precision.Precision Modules (PSK):small, precise, fastPSK Precision Modules combinesmall size with advancedtechnologies to achieve highaccuracies and increasedthroughput. For cleanroomand contamination-sensitiveapplications in semiconductorand life science industries, themodules are available withcleanroom Class 10 certification.With a machined steel frame,the Precision Modules are idealfor applications requiring highstiffness and low deflection,including glass scribingand machining.

5How to pick the right linear actuator. Selection guidelines: LOSTPEDLOSTPED is an acronym used by Rexroth engineers to select and size a module for any given application.By evaluating all critical factors for each application, we can help you get exactly the right system—and avoidextra costs and wasted time that result from modules that provide too little (or too much) performance.Here’s what LOSTPED stands for:Load. Consider both static and dynamic loads, factoring in the potential for changing requirementsor misuse.Orientation. The plane of travel affects loads and system design. For example, vertical and invertedloads can place different demands on linear bearings and drive mechanisms.Speed. Speed and acceleration determine basic hardware choices (such as ball screw or belt drive)and other variables such as load.Travel. Travel distance includes both the length of movement (the stroke) and the total movementincluding safety travel at each end. Long strokes require careful alignment of bearings toavoid added friction and debilitating fatigue. Short strokes may not allow the bearings to beproperly lubricated.Precision. Travel accuracy and repeatability of final position are essential, and feedback encoders maybe required for ultraprecise positioning. Factors such as deflection, system stiffness, and mountingcan influence success in achieving the desired precision.Environment. Extreme conditions of temperature and humidity, dust and dirt, corrosive liquids andgases, or, by the same token, cleanroom requirements, can affect the need for additional sealing,pressurized slides, or flexible shields.Duty cycle. Duty cycle affects the life of the system. High-duty-cycle applications require additionalcooling of the motor and more frequent lubrication of the bearings.LOSTPED gives designers the basicfactors for selecting the proper system.Rexroth application engineers can helpyou spec and size the best solution withour FastAxis specification/design software.In general, the main factors are speed,travel, and load capacity.

6Linear ModulesMKK, MKR, and MLR Linear Modules.A heritage of handling tough applicationsOur original MKK, MKR, and MLR Linear Modules are still asvital and hardworking as when they were first introduced.Working worldwide for over 20 years, the family has continuallyevolved to meet the latest demands of linear motion andautomation. These versatile performers offer high-speedand long-stroke transport.Linear Modules areavailable in three mainstyles to meet a varietyof needs.High rigidity overlong distancesLinear Modules featurea rugged anodized aluminumframe to provide the rigidityrequired for carrying heavyloads over long distances upto 12,000 mm with precisionand speed.With every Linear Module,you get a ready-to-mountassembly in any specifiedlength, with a full rangeof accessories, includingservo motors and drives.Type Guideway Drive Unit Linear ModuleMKKMKRMLRBall Rail ® SystemBall Rail ® SystemCam Roller GuidePrecision Ball ScrewAssemblyToothed Belt DriveToothed Belt DriveTo keep the overall dimensionalenvelope small, a precisiongearbox can be integratedinto the pulley system on beltdrivenunits.T-slots in the frame andcarriage make it easy tomount linear modules to a baseand to attach loads. In additionto internal sealing of the linearbearings and ball screw, externalpolyurethane, stainless-steelsealing strips, or polyurethanecoatedfabric bellowsprovide excellent protectionagainst contamination.MKK Linear ModulesThe MKK uses a Ball Rail ®System and precision ball screwassembly to achieve high thrustforces, accurate positioning,and excellent repeatability.The carriage providesone-point lubrication for fast,convenient maintenance of therunner blocks and ball nut.The integrated precisionball screw offers lengths to5000 mm—about 40% greaterthan the closest competition—with maximum speedsof 1.5 m/s.MKR Linear ModulesThe MKR uses a Ball RailSystem and highly tensionedtoothed belt drive fordemanding speed and loadrequirements. Offering speedsup to 5 m/s, the MKR handlesloads to 68,060 N over distancesto 12,000 mm.MLR Linear ModulesThe MLR uses a Cam RollerGuide and pretensionedtoothed belt drive to achievehigh speeds up to 10 m/s withloads to 31,000 N. Cams haveadjustable preloading toprovide nonslip startups,while rollers on the side ofcarriage allow very-high-speedapplications. Shafts andcams are stainless steel forwashdown compatibility.

7Typical ApplicationsAs an industry workhorse, Rexroth Linear Modules provide flexible,versatile solutions in a wide range of applications.MedicalPackagingPrintingSemiconductorPharmaceutical manufacturingTransportingStorage and retrievalMedical device manufacturingTray formersCase packingCartonersPrint head positioningScanningInspectionCleaningWafer transportEngineer’s CornerHousing and Frame DesignCritical to the design ofany linear actuator is thehousing or frame, whichcontributes not only tosystem rigidity, but also tothe module’s overallweight, mounting flexibility,and serviceability. We’vedesigned our housings totake full advantage of theperformance capabilities of our best-in-classcomponents. Three main housing materials are used:Extruded aluminum allows longer continuous lengths.Extruded housings are light weight and offer mountingflexibility due to the T slots located on the side of theextrusion. The most widely used housing material,extruded aluminum, is used in the Linear Module andCompact Module families.Machined baseplates provide higher accuracy and areference edge to maintain absolute precision to themounting surface, as with TKK Ball Rail Tables.MKR Linear Modulesspeed up thepackaging processfor milk cartons.Machined steel housings used with PSK PrecisionModules have an integral Ball Rail machined intothe base, yielding a package that combines compactdimensions with an extremely stiff, low-deflection design.CKKCKRMKKMKRPSKTKK

8Compact ModulesCKK and CKR Compact Modules.Low profile, outstanding performanceThe Compact Module family uses two Ball Rail ® Systems toachieve exceptional performance, providing high capacity for roll,pitch, and yaw moments. Additionally, the modules are availablewith a choice of one or two carriages. The resulting stability meansthese modules combine high speed, high precision, and high loadcapacity to surpass anything in their class.Saving space withoutsacrificing performanceTo achieve a compact design,the belt or ball-screw drivemechanism is in-line with thedual Ball Rail Systems, resultingin a low-profile module. Bothan aluminum cover plate andpolyurethane sealing stripsprotect internal componentsfrom contamination.Switch-mounting arrangementsshow how attention to detailand smart engineering giveyou a superior product. Unlikemost linear modules in thisclass, Compact Modules allowswitches to be protected fromcontamination by mountingthem within the cable duct.What’s more, they are actuatedby magnets in the carriage,reducing the number of partsand increasing the reliabilityof the system.As with all Rexroth linearactuators, Compact Modulesare fully supported withmotors, servo drives, andother accessories.CKK Compact ModulesCKK Compact Modules usea precision ball screw todrive movement along thetwo Ball Rail Systems. Theball screw is tolerance grade 7to provide positioning accuracyof 52 microns per 300 mmof travel.For the semiconductor andmedical industries, CKKCompact Modules arecleanroom certified forClass 100 applications. Thelightweight aluminum frameand low-profile design make themodules ideal for combininginto multi-axis assembly andhandling applications.CKR Compact ModulesCKR Compact Modules aredriven by a toothed belt toachieve faster speeds andlonger lengths. With lengthsover 5000 mm, CKR Modulesoffer nearly twice thestroke capability ofcompetitive modules.CKK and CKR CompactModules accelerate multi-pointwelding application.

9Typical ApplicationsCompact Modules find use in applications where high performanceis critical and a low profile is desired.MedicalPackagingAutomotiveSemiconductorDrug discoveryMicroarrayingLiquid dispensingMedical device manufacturingTray formersCase packingCartonersComponents assemblyMachiningWeldingIon implantationTestingInspectionEngineer’s CornerBall Rail ® SystemWhat’s inside makesa difference. That’swhy Rexroth linearactuators are builtaround our Ball RailSystem. To offer thehighest payloadcapacities and thehighest speeds, weuse the best linearguide systemavailable. RexrothBall Rail Systems feature innovative block and racewaydesigns that allow higher speeds and a 30% increase indynamic load capacity.Our Ball Rail runner blocks also boast a revolutionarylubrication system that uses a foam insert to releaselubrication over time, virtually eliminating maintenance.Recommended lubrication is every 5 to 10 millionmeters—longer than the expected life of the equipmentin many applications. And with advanced sealingoptions, contamination isn’t an issue in keeping theunit running free and reliably.Optional ball chain technology provides smoothoperation and a noise reduction of up to 6 dBa—for thesmoothest, quietest running linear guides you’ll find.The use of two Ball Rail Systemsoptimizes running characteristics whilemoving heavy loads at high speeds, withreduced deflection in roll, pitch, and yaw.Rexroth Ball Rail Systems provide the foundation forour linear modules, offering better axial loading, quietperformance, and high load capacities.Type Guideway Drive Unit Linear ModuleCKKCKRBall Rail ® SystemBall Rail ® SystemPrecision Ball ScrewAssemblyToothed Belt DriveCompactModulesare availablein two mainstyles tomeet a varietyof needs.

10Ball Rail Tables and Precision ModulesPSK Precision Modulesand TKK Ball Rail ®Tables.From wafer fabs to automotive assemblyRexroth PSK Precision Modules and TKK Ball Rail Tables representthe two extremes of linear motion, bracketing the Linear Modulesand Compact Modules families: carrying heavier loads andachieving higher precision in a compact package. The PSK offershigh accuracy, low deflection, and an extremely small profile, whilethe TKK has twice the load capacity of the MKK family.PSK PrecisionModules offer fasttravel and excellentpositioning.PSK Precision ModulesCertified for Class 10 cleanroomapplications, PSK PrecisionModules use a precision ballscrew and zero-backlash ballnut to achieve high accuracy atspeeds up to 1.6 m/s. Speed isalso enhanced with doublefloating bearings in thenondriven end—a standardfeature for Rexroth that is notoffered by other manufacturers.The bottom line is that PSKModules are up to 40% fasterthan other modules in theirsize range—with positioningaccuracy of 10 microns andrepeatability of 5 microns.The machined steel baseprovides an accuratemounting reference and35% less deflection thancompetitive products—allowing precise axis alignmentand high travel accuracy.To provide flexibility inintegrating the module intoequipment, mounting can beaccomplished either throughholes in the base or byclamping fixtures, anotheroption offered exclusivelyby Rexroth.PSK Precision Modules areavailable with one or twoaluminum or steel carriages,so you can get the best matchof weight and load capacity.Sealing is another area wherePSK Precision Modules shine—offering a higher level ofprotection than competitivemodules. Precision Modulesinclude a stainless steel sealingstrip for excellent protectionagainst contamination inmetal cutting or biohazardousenvironments. The tightseal also allows a vacuumto be easily applied incleanroom applications.TKK Ball Rail TablesWe begin with a machined steelor aluminum baseplate and addtwo Ball Rail Systems and fourlong runner blocks to achievethe highest load and momentcapacities in the industry.Driven by large-diameter ballscrews for high thrust forceand speed capabilities, TKKBall Rail Tables are designedfor loads up to 132,500 N andspeeds up to 1.6 m/s.

11Typical ApplicationsChoose Precision Modules for applications that demand exceptionalprecision and Ball Rail Tables for the big jobs.MedicalAutomotiveSemiconductorThe TKK Ball Rail Tablesachieve high accuracy throughthe use of Class 7 ball screwsand zero-backlash ball nuts.An optional bellows-stylecover offers excellent oil andcontamination resistance.Switches can be mountedinternally for additionalprotection or externally foreasy access.Drug discoveryMicroarrayingLiquid dispensingMedical device manufacturingParts transferComponents assemblyMachiningWeldingIon implantationTestingInspectionThe combination of heavyload capability and positioningaccuracy in TKK Ball RailTables make the units idealfor increasing the flexibilityof automotive assembly. A newgeneration of programmabletools is providing new levels ofagility and flexibility to handlea wider range of needs.Engineer’s CornerPrecision Ball ScrewsBall screwsefficiently convertrotary motion intolinear motion—allowing highspeeds, high loadcapacities, andprecise positioning.And since Rexrothball screws give youthe performance ofa ground screw ata rolled screw price,we can pack moreperformance intoour modules at a better overall value to our customers.Our 150,000 Dn rating is twice the industry norm,permitting the screws to achieve twice the speedwith no loss in precision.Ball screws offer fast transport and accurate positioning.They combine high axial load capacity with high rigidity.Ball nuts feature internal ball recirculation for extrasmooth operation, while a unique lubrication system andhigh-contact seals keep dirt out and lubrication in forlong-term reliability.Precision manufacturing and an optimized ball racewaymake Rexroth ball screws exceptionally smooth andquiet running.Rexroth ball screws are known worldwide for theirconsistent high quality and smoothness. The sameengineering that makes them the ball screw of choiceinside a machine tool also puts top performance insideour PSK, CKK, MKK and TKK modules.Rexroth modules bringflexibility to numerousautomotive applications:body positioning, flexibletooling, and both heavyand light assembly.

12CMS: How to combine modulesCartesian Motion Systems.Linear motion in multiple axesCartesian Motion Systems (CMS) are formed by integratingRexroth Compact Modules and EcoDrive Cs servo motorsand drives into 1-, 2-, or 3-axis robotic systems. We’ve taken thecomplexity out of designing such systems, helping you reducethe time required to design, specify, and install a design-fromscratchsolution.CMS on-lineSelection Tool andCAD Configuratorsave hours in thedesign cycle ofCartesian systems.Cartesian motion made easyTo fulfill a variety of needs,we’ve created 17 differentconfigurations with a variety ofsizes and orientations.With up to three axes, the CMSis designed for payloads up to45 kg, speeds up to 1.0 m/s,and acceleration rates up to15 m/s 2 . Depending on thechosen axis combination andsize, the CMS can executestrokes up to 1000 mm in theX axis and 700 mm in the Y andZ axes. The range of motionprovided makes the CMS idealfor pick-and-place applicationsin assembly cells and attransfer stations, as well asfor packaging, dispensing, andother handling applications.Complete, ready-to-go systemThe CMS combines CompactModules with mountingbrackets, servo motors, drives,cables, cable management, andother necessary components toform a complete, ready-toinstallsystem with a variety ofcommunication interfaces. Thesystem is pre-parameterized,so it is ready to “plug and play”into your application,resulting in considerablereductions in installation anddebugging times.Selection made easyOur CMS Selection Tooldrastically reduces the time andeffort needed to size and select aCartesian system. Instead ofsizing each axis - linear module,motor and drive—andspecifying brackets and cablemanagement, engineers usethe CMS Selection Tool toselect the appropriate CMSwithin minutes. Once theCMS is selected, a single clickgenerates a quote and sendsit to the factory, saving thetime required to configurepart numbers and requestquotations for each component.Servo drives with a varietyof fieldbus connectionsThe Compact Modulesare driven by RexrothEcoDrive Cs servo driveswith a power rating of 400or 750 W. These economicaldrives will operate from 1- and3-phase supply networks withan input power of up to 230 V.The maintenance-free, highlydynamic motors are available in

13two frame sizes. The high powerdensity within a compactenvelope—short overall lengthand minimized motor mountdimensions—is optimallymatched to the RexrothCompact Modules. The highIP65 protection rating allowsthe motors to be used in widelyvarying process conditions.Equipped with commandcommunication modules likethe SERCOS interface, ProfibusDP, CANopen or DeviceNet,the Rexroth drives integrateeasily into different automationconcepts. Thanks to theiropen interfaces and UL andinternational certifications,the drives can be usedanywhere in the world; ourglobal presence guaranteeslocal support for all users.CMS solutions save youtime and moneySelecting a prebuilt CMS systemcan significantly simplify thetask of achieving a multi-axissolution, slashing the timerequired to design, spec, buy,assemble, and test a Cartesiansystem. While any make-versusbuydecision must factor thecosts and time required foryour specific circumstances,the table below shows a typicalinstance—and the nearly90% savings that accrue.Make versus buy analysisActivity Custom-built system Prebuilt systemCost Time Total cost Time Total cost($/hr) (hr) ($) (hr) ($)Design Concept 80 4 320 1 80Design 80 8 640 0 0Engineering Size/select products 80 3 240 0.5 40Issue RFQs 80 0.5 40 0.5 40Evaluate quotes/costs 80 2 160 1 80Purchasing Create BOM 30 2 60 0.5 15Set-up P/Ns 30 3 90 0.5 15Receive 30 2 60 0.5 15products/uncrateEngineering Assemble 60 8 480 0.5 30Test 60 2 120 1 60Debug/modify 60 4 240 0 0Re-test 60 2 120 0 0Run-in 60 4 240 0 044.5 $2,810 6 $375Get complete solutionsby combining linearactuators, SCARArobots, and conveyorsfor high productivity.Savings of prebuilt over custom-built 87% 87%

14Custom CapabilitiesCustom Cartesian Systems…When your needs don't fit the parameters of our pre-configuredsystems, our custom Cartesian Systems save you time and money,too. Heavy payload? Extended stroke? High speeds? We'll helpyou build any configuration you need, and our skilled applicationengineers will make sure you get it right the first time. Count on usnot only for linear actuators, but motors, drives, and controllers.Have it your wayThe strength of our wideproduct offering meansthat we can help you customizea Cartesian or Gantry systemto fit your exact requirements,both technically andeconomically. And sincewe're experts at providingthe right linear motion system,we save you hours of preciousengineering time by pickingthe right modules and pairingthem with Rexroth drives andmotors for the absolute bestfit. And we can deliver thisto you as a kit with a singlepart number, so you get upand running fast. In precisionmotion control, no oneoutperforms Rexroth.Light to heavy, large to smallFor large gantry systems, turn toRexroth Linear Modules (MKR,MKK, and MLR). With theirrigid aluminum extrusions,they can span long distanceswith minimal deflection.If your Cartesian applicationrequires a smaller footprintthan our CMS product line,the PSK Precision Module isthe solution with the smallestdimensions available. Despiteits small dimensions, the PSKdoesn’t compromise on loadcapacity. With an integralBall Rail ® System inside amachined steel frame, the PSKoffers high load capacity andexcellent stiffness.For two-axis systems requiringmaximum load capacity and thehighest travel accuracy, the TKKBall Rail Table is the solution.With two Ball Rail Systemsand large-diameter ball screwsmounted on a machined steelor aluminum base plate, youcan be sure that your heavyload,high-precisionapplication can be handledby the Ball Rail Table.Count on ourapplication expertiseBosch Rexroth can also helpyou choose the best systemcomponents for your multi-axisapplication. Our applicationengineers are highlyexperienced in sizing, selecting,and optimizing multi-axissystems. Our FastAxis sizingsoftware allows us to quicklyand confidently recommendthe most suitable solution tomeet your performance targets.

15and complete controlBeyond linear modulesto complete controlCustom systems don’t stop withlinear actuators. Rexroth servodrives, controls, and motors arethe perfect complement inachieving speed, accuracy, andreliability in single- and multiaxisapplication. As one of theworld’s foremost providers ofservo-based motion controlsystems, our tradition ofproduct excellence and ourlong-standing commitment toopen systems allow us to offeryou the most flexibilityanywhere. With Rexroth driveand control electronics, you getprecision motion control—along with easy installation,rapid commissioning with ouradvanced software, and longterm,reliable performance.EcoDrive: The industry-leadingcontrol platformFor heavy loads, high speeds,and long duty cycles, theEcoDrive servo drives and MKDmotors are known worldwidefor fast application and highperformance. They are theperfect companions for MKK,MKR, MLR Linear Modules,TKK Ball Rail Tables, and CKRCompact Modules.The intelligent digital EcoDriveservo drives, for applicationsfrom 1 kW to 24 kW, arethe de facto standard formotion control. With supportfor all common fieldbusprotocols, EcoDrive offersintegrated technology functionsand the highest speeds andpositioning accuracy. Andwith simple installation, fastcommissioning, and exceptionalperformance, the drives are theeconomical solution for linearmotion control.Perfect for standard applications,MKD synchronous motorsfeature torques from 3.5 to637 in-lb and speeds up to9000 rpm. A built-in resolveroffers high-resolution singleturnand absolute valueencoders with data memoryfor motor parameters.Compact solutionsfor high-performanceFor PSK Precision Modules,CKK Compact Modules,and the CMS system,EcoDrive Cs servo drivesand MSM motors give bigperformance in a small package.The EcoDrive Cs control unitsare available in four powerratings for applications under1 kW and all the standardfeatures of high-performancedigital drives. They integrateall power supply, control andregulation electronics in thesmallest space.The MSM maintenance-free,compact motors are availablein four sizes. The high powerdensity, short overall lengthand reduced flange dimensionsearmark them for machines inhighly dynamic processes.The enhanced type IP65 motorprotection allows them to beused in a wide variety of processenvironments. The motorsare available with or withoutholding brake, with incrementalor absolute encoder, and keyedor keyless shaft.

Linear ModulesCKK• Precision ball screw drive• Dual Ball Rail system• High load capacity incompact designCKR• Toothed belt drive• Dual Ball Rail system• Speed up to 5 m/sCMS• 1, 2 and 3-axis Systems• CKK Compact Modulesand EcoDrive Cs motorsand drives• Reduced design andassembly timeAssembly• Exceptional pick-and-placeperformance• CKK modules for X-Y movement• Fast, accurate positioningMKK• Precision ball screw drive• Single Ball Rail system• High positioning accuracyMKR• Toothed belt drive• Single Ball Rail system• Custom lengths up to12,000 mmMLR• Toothed belt drive• Cam roller guide system• Speeds up to 10 m/sMedical• Cleanroom certified• Transport and bottling• Drug discovery• MicroarrayingPSK• Machined steel base• Precision ball screw drive• Integral rail guide system• High precision,high stiffnessTKK• Aluminum or steelmachined base• Precision ball screw drive• Dual Ball Rail system• Dynamic loads up to180,600 NCustom Configurations• Have it your way• Multi-axis Cartesian or gantry• Wide range of hardwarefor fast configuration• Drives and motorsAutomotive• Body positioning withTKK table• Support for flexible,programmable tools• Machine and weldingoperations• Parts transferElectric Drives and ControlsFor MKK, MLR, MKR, TKK, CKRFor PSK, CKK, CMSMKD• Synchronous motors forstandard applications• Nominal torque from 3.5to 637 in-lb• Natural convection andsurface ventilated• Nominal speed up to 9000 rpmEcoDrive• Compact, cost-effectivefor applications from 1 kWto 24 kW• Built-in motion control forindexing and otherstraightforward motionapplications• Wide choice of interfacesMSM• Maintenance-free motors• High power density• 4 sizes• Absolute or incrementalencodersEcoDrive Cs• Cost-effective drive/power supplyfor applications under 1 kW• Compact design, with standarddigital drive features• Wide choice of interfaces• Rapid commissioning withDriveTop softwareFor complete information, visit www.boschrexroth-us.com

Flexibility to build custom solutions…A wide variety of hardware options make it simple to create custom multi-axis solutions. One-of-a-kind matched setsoptimize the assembly’s cost-effectiveness. Plus, the easy, straightforward integration and assembly save time.Possible multi-axis configurations…2X–Y X–Z 2X–Y–Z 2X–2Y–Zmatch perfectly with our aluminum framing system…and the hardware that lets you put it all together.

Bosch Rexroth CorporationLinear Motion andAssembly Technologies14001 South Lakes DriveCharlotte, NC 28273Telephone (800) 438-5983Facsimile (704) 583-0523Bosch Rexroth CorporationLinear Motion andAssembly Technologies816 E. Third StreetBuchanan, MI 49107Telephone (269) 695-0151Facsimile (269) 695-5363www.boschrexroth-us.comInternational offices:Asia:ChinaIndiaJapanMalaysiaAustraliaRussiaSingaporeSouth KoreaEurope:Austria NetherlandsBelgium NorwayBulgaria PolandCzech Republic PortugalDenmark RomaniaFinland SlovakiaFrance SpainGermany SwedenGreece SwitzerlandHungary TurkeyItalyUkraineUnited KingdomNorth America:Canada United StatesMexicoSouth America:Argentina VenezuelaBrazilFactory AutomationRegional sales offices:CentralBosch Rexroth Corporation5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-0804Great LakesBosch Rexroth Corporation1701 Harmon RoadAuburn Hills, MI 48326-1549Telephone (248) 393-3330Facsimile (248) 393-2893NortheastBosch Rexroth Corporation99 Rainbow RoadEast Granby, CT 06026-0000Telephone (860) 844-8377Facsimile (860) 844-8595Bosch Rexroth Corporation2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467SoutheastBosch Rexroth Corporation14001 South Lake DriveCharlotte, NC 28273-5544Telephone (704) 583-4338Facsimile (704) 583-0523U.S. business unit offices:Bosch Rexroth CorporationCorporate Headquarters5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-0804Bosch Rexroth CorporationIndustrial Hydraulics2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201Bosch Rexroth CorporationPneumatics1953 Mercer RoadLexington, KY 40511-1021Telephone (859) 254-8031Facsimile (859) 254-4188Bosch Rexroth CorporationService Automation5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-08042315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467Bosch Rexroth CorporationMobile Hydraulics145 Southchase BoulevardFountain Inn, SC 29644-9018Telephone (864) 967-2777Facsimile (864) 962-5338©2004 Bosch Rexroth CorporationWestBosch Rexroth Corporation11 GoddardIrvine, CA 92618-4600Telephone (949) 450-2777Facsimile (949) 450-2790Printed in the United StatesPublication No.8981 500 331 9/04