Flexmount Vibrating Conveyors - FMC Technologies
Flexmount Vibrating Conveyors - FMC Technologies
Flexmount Vibrating Conveyors - FMC Technologies
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table of contentsSyntron ® vibrating conveyors 2<strong>Flexmount</strong> conveyor4<strong>Flexmount</strong> components,capacities and dimensions6Coilmount conveyor10Type A Coilmount components,capacities and dimensions12Type B Coilmount components,capacities and dimensions16www.fmctechnologies.com/materialhandling
Industrial <strong>Vibrating</strong><strong>Conveyors</strong>Transfer of bulk materials from one process or location toanother.2
Syntron ® <strong>Vibrating</strong> <strong>Conveyors</strong>When it comes to conveying, the goal is clear: maximum speedwith minimal product degradation.Syntron conveyors from <strong>FMC</strong> <strong>Technologies</strong> can take you there. No matterthe material — metal, glass, wood products, and chemicals — <strong>FMC</strong><strong>Technologies</strong> can provide an efficient and effective conveying solutionsystem for your process.The technology behind Syntron vibrating conveyors is based on acombination of natural frequency and positive drive action that results inlow operating power requirements with minimum stress on drive components.The positive action eccentric drive ensures constant amplitudeunder most operating conditions.In addition, Syntron positive action drives provide uniform product flowas process demands change. This feature eliminates the need for precise,continual drive speed adjustment.Syntron <strong>Vibrating</strong> conveyors are rugged, compact and easy to install andmaintain. Their natural, gentle conveying action makes these units idealfor handling a wide range of free-flowing bulk materials, including hot,abrasive, fine, dusty, lumpy, stringy and other difficult-to-handle products.Because no single conveyor system is suitable for all applications, <strong>FMC</strong><strong>Technologies</strong> manufactures two types of vibrating conveyors — the<strong>Flexmount</strong> conveyor and the Coilmount conveyor. These two modelscover most capacities and weight requirements for efficient, economical,industrial conveying applications. Base-mounted, non-isolated <strong>Flexmount</strong>and Coilmount conveyors must be mounted on a concrete foundation atgrade level that is suitable to withstand the dynamic loads exerted. Pleasecontact <strong>FMC</strong> <strong>Technologies</strong> to confirm actual recommended foundationrequirements.<strong>Flexmount</strong> vibrating conveyors usedto reclaim and return steel abrasivesto shot blast cleaning system, whichprepares railroad cars for painting.Features and Benefits include:●●●●●Flexibility - Syntron vibrating conveyors are suitable for most applicationsoperating conditions and arrangements —short or long runs, wide variety ofmaterials. Single or multiple discharge points provide steady, even flow.Gentle Handling - allows the handling of thin, brittle castings with minimumdegradation of fragile materials.Low Maintenance - only the drive requires lubrication. Low operating powerrequirements. Fewer moving parts result in less maintenance.Positive Drive - maintains conveying action even under operating surge loadconditions.Designed to last - rugged construction to withstand demanding industrialenvironments and applications, even when sharp, abrasive materials areconveyed.Coilmount vibrating conveyortransferring redwood bark to anotherCoilmount transfer conveyor.Material Handling Solutionswww.fmctechnologies.com/materialhandling3
<strong>Flexmount</strong> conveyor<strong>Flexmount</strong> <strong>Vibrating</strong> <strong>Conveyors</strong>Syntron ® <strong>Flexmount</strong> vibrating conveyors provide an economical means ofconveying a wide variety of granular, free-flowing materials, as well asodd-size materials such as metal scrap, with the assurance of years ofdependable, trouble-free service.Designed for light to medium capacityapplications (up to 35 tph), thesecompact units are simple inconstruction, but are remarkablyrugged and compact. <strong>Flexmount</strong>conveyors feature a positive action drivethat provides the additional energy neededto handle varying loads beyond the natural frequency range of the conveyor.This enables the <strong>Flexmount</strong> conveyor to maintain a constant strokewhether loaded or empty. These conveyors are ideal for material handlingapplications in the chemical, forest products, metal cleaning and foodprocessing industries.Standard troughs for the <strong>Flexmount</strong> conveyor are 10 gauge mild steelconstruction with widths ranging from 8 to 48-inches. The troughs arealso available in stainless steel. In addition, flanged troughs can be madeof special materials. A variety of liner materials are available for handlingcorrosive or abrasive materials. Dust-tight or weather-tight models areavailable. The troughs are easily adaptable to collect materials from severalinfeed points and distribute materials through multiple intermediate gates.A 12-inch wide by 48-foot long<strong>Flexmount</strong> conveyor handling 6 TPHof spill sand. Grating and collectinghopper above collects spill sandfrom molding operation.<strong>Flexmount</strong> conveyors install quickly andeasily on concrete foundations or structuresand require minimum maintenance.<strong>Flexmount</strong> options■ Bolted or clamped covers■ Cover inlets■ Intermediate and end slide gates■ Standard engineered trough, base and drivesections■ End drive or intermediate drive■ Discharge chutes■ Sanitary base■ Scalping or screening sections■ Engineering capabilities for designing andbuilding base mounted support structuresOne of three chutes under shears in a chassis shop, discharging steelstrips to <strong>Flexmount</strong> conveyors. Sloping baffle at discharge end of theconveyor directs scrap to chopper.4
<strong>Flexmount</strong> components, capacitiesand dimensions<strong>Flexmount</strong> Conveyor ComponentsSubassemblyDescriptionFEED END DRIVE ASSEMBLYIncludes drive base, eccentric drive, drive bracket,V-belt drive with guard. Optional motor and motorstarter are purchased separately.5-FOOT INTERMEDIATE DRIVE ASSEMBLY SECTIONIncludes drive base, eccentric drive, 5-foot troughassembly with end plate, V-belt drive with guard.<strong>Flexmount</strong> legs and necessary bolts and nuts forconnecting to conveyor are included. Optionalmotor and motor starter are purchased separately.END DRIVE AND 5-FOOT PRIMARY SECTIONIncludes trough, base, 2 sets of <strong>Flexmount</strong> reactorsprings and necessary bolts and nuts for connectionto drive assembly or adjacent sections.10-FOOT PRIMARY SECTIONIncludes trough, base, 3 sets of <strong>Flexmount</strong> reactorsprings and necessary bolts and nuts for connectionto end drive assembly or adjacent sections.10-FOOT SUPPLEMENTARY SECTIONIncludes trough, base, 2 sets of <strong>Flexmount</strong> reactorsprings and necessary bolts and nuts for connectionto drive assembly or adjacent sections.TRANSFER SECTIONIncludes discharge and flared in feed extensions.Required bolts and nuts included.12-INCH DISCHARGE PANEXTENSION ASSEMBLYUsed to extend discharge beyond base. Required boltsand nuts included. Maximum length of 24-inches isavailable.TROUGH COVERUsed for dust-tight applications. Provided in 5-footsections. Required clamps or bolts for attachment tostandard trough section and sponge rubber gasket areincluded.6
<strong>Flexmount</strong> Conveyor CapacitiesTo determine the proper conveyorwidth required from Chart A, intersectconveyor capacity in tons per hourwith material weight in pounds percubic foot.To determine the correct drive systemrequired from Charts B and C, intersectconveyor capacity in tons per hourwith the required length of conveyor.Material Handling Solutionswww.fmctechnologies.com/materialhandling7
Transfer Section, 5-Foot Primary Section and 5-Foot Intermediate Drive Assembly SectionJ10-Foot Supplementary Section and Discharge and Infeed Extension AssembliesTrough Width and Depth DimensionsMaterial Handling Solutionswww.fmctechnologies.com/materialhandling9
Coilmount vibrating conveyorsCoilmount <strong>Vibrating</strong> <strong>Conveyors</strong>Syntron ® Coilmount Oscillating <strong>Conveyors</strong> are ideally suited to conveya variety of materials including granular, free-flowing materials,fragile or sticky materials, and abrasive materials suchas ores, sand, castings and scrap metal.Ruggedly constructed to providereliable and economical service,the units can also be modified tosuit specific scalping, cooling,heating and drying processes. TheCoilmount handles large capacitiesof low- to high-density materials.Coilmount conveyors can be quicklyand easily installed on concretefoundations or on structures neargrade level. These conveyors areavailable in standard sizes of 10-inchand 20-inch widths with 6-inchdeep troughs. A 12-inch deeptrough is also available. Coilmountconveyors are constructed of either10 gauge or 3/16-inch mild orstainless steel. In addition, flangedtroughs can be made of specialmaterials. A variety of liner materialsare available for handling corrosiveor abrasive materials. Troughs canalso be furnished with covers whichattach with bolts or quick-actingfasteners. Installing gaskets betweenthe cover and trough creates a sealfor dust-tight or weather-tightapplications. Inlet spouts andexhaust vents can also be providedto meet specific conveyingprocesses.Type A CoilmountType B CoilmountA 20-inch wide Coilmount conveyor handling wood chips. Installed on upperfloor of building, the conveyor has a spring mounted and counterweightedbase to isolate vibration from building structure.10
Coilmount trough assembly and positive driveType A and B Coilmounttrough assemblyThe conveyor trough is supportedby rubber-bushed aluminumstabilizer legs. Heavy-duty coilsprings are used as a restoringenergy system, providing reducedpower consumption at operatingspeed. Single-spring reactor systemsare furnished for 10-inch widths,and double-spring reactor systemsare used on 20-inch widths.Type A Coilmount single springreactor system.Type B Coilmount trough andspring reactor system.Type A and B Coilmount driveThe Coilmount conveyor’s positivedrive system has heavy-duty sphericalroller bearings, a cast steel connectingarm, and a rubber-bushed or bronzewrist pin assembly, which is securelylocked to the conveyor pan with taperlock bushings. This drive systemmaintains positive action regardlessof load conditions. Drives are positionedeither at the conveyor feedend as an end drive or along theconveyor length as an intermediatedrive.Type A Coilmount positive drive.Type B Coilmount positive drive.For the intermediate drive, optionalmotor and motor supports are independentof the conveyor base andcan be purchased with the unit.Motors for intermediate drives canbe mounted on either the left-handor right-hand side of the conveyor.KeyType A Coilmount Positive Drive Arrangement (Illustration depicts optionalend drive).Type A Coilmount conveyors featuresingle-arm drives for 10-inch troughwidths. Double-arm drives are furnishedon 20-inch wide Type A conveyors.Type A Coilmount single drive forconveyor model 2500.Material Handling SolutionsType A Coilmount double drive forconveyor model 3500.11www.fmctechnologies.com/materialhandling
Type Coilmount A Coilmount positive components, drivecapacities and dimensionsType A Coilmount Conveyor ComponentsSubassemblyFEED END DRIVE ASSEMBLY5-FOOT INTERMEDIATE DRIVE SECTIONDescriptionIncludes drive base, shear bars, eccentric drive, V-belt drive withguard, bolts and nuts for connecting to conveyor section, and a2-foot long section of trough. Optional motor and motor starterare purchased separately.Typically located anywhere in conveyor, preferably at center.Includes drive base, shear bars, eccentric drive, 5-foot troughassembly, V-belt drive with guard, rocker legs and necessary boltsand nuts for connecting to conveyor trough section. Optionalmotor and motor starter are purchased separately.5-FOOT PRIMARY SECTIONIncludes trough, base, 2 sets of Coilmount reactor springs andnecessary bolts and nuts for connection to drive assembly oradjacent sections.10-FOOT PRIMARY SECTIONIncludes trough, base, 3 sets of Coilmount reactor springs andnecessary bolts and nuts for connection to end drive assemblyor adjacent sections.10-FOOT SUPPLEMENTARY SECTIONIncludes trough, base, 2 sets of Coilmount reactor springs andnecessary bolts and nuts for connection to drive assembly oradjacent sections.Includes discharge and feed extensions. Required bolts andnuts included.TRANSFER SECTIONDISCHARGE EXTENSIONUsed to extend discharge beyond base. Required bolts andnuts included. Standard length is 12-inches. Maximumlength of 24-inches is available.TROUGH COVERUsed for dust-tight applications. Provided in 5-foot sections.Required clamps or bolts for attachment to standardtrough section and sponge rubber gasket are included.12
Type A Coilmount Conveyor CapacitiesTo determine the required material travel speed from CapacityCharts A and B, intersect conveyor capacity in tons per hourwith material weight in pounds per cubic foot.To determine the correct motor horsepower from DriveSelection Charts C and D, intersect conveyor capacity intons per hour with the required length of the conveyor.* Contact <strong>FMC</strong> <strong>Technologies</strong> for capacity andhorsepower requirements of 10- x 12-inch and20- x 12-inch models.Material Handling Solutions13www.fmctechnologies.com/materialhandling
Type A Coilmount components,capacities and dimensions, cont’d.Type A Coilmount Conveyor DimensionsTrough sizeWidth/DepthHorsepowerInchesA B C D10 x 6 1 and 2 26 1 /2 10 3 /8 10 5 /8 12 1 /410 x 12 3 and 5 26 1 /2 11 7 /8 10 5 /8 12 1 /420 x 6 1 and 2 30 5 /8 14 1 /2 14 3 /4 16 3 /820 x 12 3 and 5 30 5 /8 16 14 3 /4 16 3 /8Certify all dimensions for installation purposes.Dimensions in inches.5-Foot Feed End Drive SectionTo determine conveyor requirements, please refer toboth the chart and dimensional illustrations on thispage and the following page.Base-mounted, non-isolated <strong>Flexmount</strong> and Coilmountconveyors must be mounted on a concrete foundationat grade level that is suitable to withstand the dynamicloads exerted. Please contact <strong>FMC</strong> <strong>Technologies</strong> toconfirm actual recommended foundation requirements.C LTransfer Section, 5-Foot Primary Section and 5-Foot Intermediate Drive Section14
C LC LC L10-Foot Supplementary or Primary SectionTrough Width and Depth8Coilmount conveyor handling redwood bark from a debarker to another Coilmount transferconveyor.Material Handling Solutions15www.fmctechnologies.com/materialhandling
Coilmount positive driveType B Coilmount components,capacities and dimensions, cont’d.Type B Coilmount Conveyor ComponentsSubassembly10-FOOT INTERMEDIATE DRIVE SECTIONDescriptionTypically located anywhere in conveyor, preferably at center.Includes drive base, shear bars, eccentric drive, 10-foot troughassembly, V-belt drive with guard, rocker legs and necessarybolts and nuts for connecting to conveyor trough section.Optional motor and motor starter are purchased separately.5-FOOT PRIMARY SECTIONTypically located at feed end of conveyor. Includes trough, base, 2sets of Coilmount reactor springs and necessary nuts and bolts forconnection to drive assembly or adjacent sections.10-FOOT PRIMARY SECTION15-FOOT PRIMARY SECTION20-FOOT PRIMARY SECTIONTypically located at feed end of conveyor when intermediate driveis used. Includes trough, base, 2 sets of Coilmount reactor springsand necessary nuts and bolts for connection to drive assembly oradjacent sections.Typically located at feed end of conveyor when intermediate driveis used. Includes trough, base, 3 sets of Coilmount reactor springsand necessary nuts and bolts for connection to drive assembly oradjacent sections.Typically located at feed end of conveyor when intermediate driveis used. Includes trough, base, 4 sets of Coilmount reactor springsand necessary nuts and bolts for connection to drive assembly oradjacent sections.20-FOOT SUPPLEMENTARY SECTIONTypically located anywhere in conveyor except at feed end. Includestrough, base, 3 sets of Coilmount reactor springs and necessary boltsand nuts for connection to drive assembly or adjacent sections.TRANSFER SECTIONUsed when connecting conveyors in line. Includes discharge andfeed extensions. Required bolts and nuts included.DISCHARGE EXTENSIONTROUGH COVERUsed to extend discharge beyond base. Required bolts andnuts included. Standard length is 12-inches. Maximumlength of 24-inches is available.Used for dust-tight applications. Provided in 5-footsections. Required clamps or bolts for attachment to standardtrough section and sponge rubber gasket are included.16
Type B Coilmount Conveyor CapacitiesTo determine the required material travel speed fromCapacity Chart E, intersect conveyor capacity in tonsper hour with material weight in pounds per cubic foot.To determine the correct motor horsepower fromDrive Selection Chart F, intersect conveyor capacityin tons per hour with the required length of theconveyor.Coilmount conveyors can be installed at inclines of up to 15 degrees,depending on the characteristics of the material being handled.Material Handling Solutions17www.fmctechnologies.com/materialhandling
Type B Coilmount components,capacities and dimensions, cont’d.Type B Coilmount Conveyor DimensionsTrough widthInchesinches (A) B C D E24 12 5 /8 18 7 /8 18 1 /2 3730 15 5 /8 21 7 /8 21 1 /2 4036 18 5 /8 24 7 /8 24 1 /2 4342 21 5 /8 27 7 /8 27 1 /2 46To determine conveyor requirements, please refer toboth the chart and dimensional illustrations on thispage and the following page.Certify all dimensions for installation purposes.Dimensions in inches.Transfer Section, 5-Foot Primary Section and 5-Foot Intermediate Drive Section8624 13 /1662EDCTransfer Section18Primary Section5-foot Section ShownConveyor Sectionsas Required10-foot Section58 62Conveyor Sectionsas Required12Flow2 1 /26 30 241232 24 2433 26 212Shear Bars2810-Foot Primary Section10-foot Primary SectionFlow1280 2818
15-Foot Primary Section15-Foot Primary SectionFlow12 6080 2820-Foot Primary Section20-Foot Primary Section12FlowFlow528080 28Location of Foundation Bolts for 20- Foot Supplementary Sections20-Foot Supplementary Section20-Foot Supplimentary Section12FlowFlow528080 28Location of Foundation Bolts for 20- Foot Primary SectionsTrough Width and DepthA6 412 15 /16 NeutralDimension4B BTrough Cross SectionAllFoundationBolts 3/4-inchBase-mounted, non-isolated <strong>Flexmount</strong> andCoilmount conveyors must be mounted on aconcrete foundation at grade level that is suitableto withstand the dynamic loads exerted.Please contact <strong>FMC</strong> <strong>Technologies</strong> to confirmactual recommended foundation requirements.19Material Handling Solutionswww.fmctechnologies.com/materialhandling
<strong>FMC</strong> <strong>Technologies</strong> IncMaterial Handling SystemsP O Box 1370Tupelo, Mississippi 38802Phone 662-869-5711Fax To Attn: Applications662-869-7493Supplement this data sheet with additional comments and/or drawings that will assist in a complete description of the application.All sections must be completed.MaterialSample Being FurnishedName or Descriptionto beYesTo be ReturnedHandledNoTo be DestroyedWeight Per Cubic Foot Moisture Content TemperatureAbrasivenessNoneHighMildCorrosivenessDutyNone HighNormal Capacity (tons per hour) Maximum Capacity (tons per hour) SurgeContinuousMildHrs/DayMountingTypeHorizontal Inclined From the Horizontal Rigid Mount Height off FloorFlexibleConnectorTypeInletLocationInletDischargeDriveLocationEndIntermediateDischargeTroughTrough SectionStandard:Standard “B” <strong>Flexmount</strong>Standard “A” CoilmountStandard “B’ CoilmountSpecial:Liner or Expansion Pan(“B” <strong>Flexmount</strong>)Liner or Expansion Pan(“A” Coilmount)Width Depth Length Thickness Cust. Preference of Mat’l.Cover Section* OtherCoverCustomer NameAddressDimensions – (Std. Section length – 5’ 0”)Width Depth Flat Total LengthQuote to Attention of:Tel:MountingBoltedCity State ZipFax:Email:10215 12/03/07
Syntron ® serviceand supportAt <strong>FMC</strong> <strong>Technologies</strong>, we understand thatgood, reliable equipment — operating atpeak performance — is crucial to yourbottom line. That’s why we’re committedto giving our customers value — before,during and after the sale.Syntron Material Handling Solutions arebased on the most rugged, reliable anddurable vibratory equipment available – Syntron vibrating feeders, conveyors, screens, partsfeeders and bin vibrators.To begin with, we’ll help you select the right equipment, considering all the variables of yourapplication in order to maximize production and reduce costs.Once you’re up and running, our Syntron Services Team will keep you on top and movingahead. We’re on call — at the factory or in the field — wherever and whenever you need usfor parts, service, inspection and training.Dependable equipment is critical to your operation, and your success is critical to our success.At <strong>FMC</strong> <strong>Technologies</strong>, your satisfaction is our number one priority. You can rely on us.www.fmctechnologies.com/materialhandling
For a complete list of authorized distributors and representatives, call 1-800-362-8999.Caution: Syntron® <strong>Vibrating</strong> conveyors must be installed, operated and maintained in accordance with accompanying <strong>FMC</strong> <strong>Technologies</strong> Service Instructions. Failure to followthese instructions can result in serious personal injury, property damage or both. <strong>FMC</strong> <strong>Technologies</strong> Service Instructions accompany the shipment of equipment. If additionalcopies are required, they are available, free of charge from Material Handling Solutions, <strong>FMC</strong> <strong>Technologies</strong>, Inc., Homer City, PA 15748.Printed in U.S.A.©Copyright 2002 • <strong>FMC</strong> <strong>Technologies</strong>, Inc.Form No. 143A120035<strong>FMC</strong> <strong>Technologies</strong>Material Handling SolutionsPO Box 1370Tupelo, MS 38802Tel: 662.869.5711 Toll Free 800.356.4898Email: mhsol.info@fmcti.comwww.fmctechnologies.com/materialhandling© 2008 • <strong>FMC</strong> <strong>Technologies</strong>, Inc.Form No.008-TUPPrinted in U.S.A