On Site Emergency Plan For - Bhopal

On Site EmergencyPlanForM/S Bhopal Air124, I-Sector, Industrial EstateGovindpura, Bhopal.

1. ObjectiveINDEX2. i) Introduction, Location and licensed capacities of Factory.ii) List of raw material and its storage capacity and mode of storage.3. Process Area.4. Key Person of the Organization, their Designations and Nature of Job.5. Information of Other key Persons, Designation and Nature of Job.6. Workers7. Communication System.8. Risk Analysis and Preventive Measures.9. Method of declaring Emergency.10. Emergency Response Procedure:i) Administration Procedureii) Technical Shut down Procedure11. Alarm System12. Emergency Control System13. Assembly Point.14. Mutual Aid Scheme15. List of outside Emergencies and Authorities16. Meteorological Information17. Rehearsal and Option of Plan Period.18. Material Safety Data19. In House Facility/Response Facility20 Company’s Safety & Health Policy

21. Flow Chart of Emergency Action Plan22. Manufacturing Process and Flow chartsa) Oxygen Gasb) Nitrogen Gas23. Clarification24. Verification Certificate25. Detail list of Directors.OBJECTIVES1. Objective of the Site Emergency Plan is to Formulate and ensure that this organization iscapable of taking fast and effective action on any Emergency situation likely to arise. Thatis protect the personnel, safe guard the property and environment and also ensure effectivemeasure for treatment of injured besides bringing the accident in control and rapid return tonormal.Main objective of emergency plan are to minimize any possible adverse impacts of theaccident on the people, environment and property.2. I). Introduction, Location and Licensed capacities of FactoryWe bottle Oxygen and Nitrogen Gases and Manufacture at our Factory 126-128, I-Sector,Industrial Estate, Govindpura, Bhopal and our licensed capacities are as under:-a) Oxygen - 12,00,000.00 Cubic Meters/Annumb) Nitrogen - 50,000.00 Cubic Meters/Annumii) List of main Raw Materials and Storage Capacities and Mode of storage3. PROCESS AREA.Raw Material Storage Capacity Mode of StorageAir In Atmosphere Stored in a vacuum InsulatedStorage Tank duly Approved byExplosives Department.Plant & Equipment What goes wrong Nature of Hazarda. Oxygen/Nitrogen While processing products no Even if any, may be

ottling hazard Expected to happen injuriesb. Cylinder BottlingManifold at PlatformNo hazard expected if any sudden May be injuriesleaks they will be arrested bytightening of spindles4. KEY PERSONS DESIGNATION NATURE OF JOBTop ManagmentI. Mrs.Neelam Goenka Managing Director Co-ordination with Externaland internalII. Mr.Anoop Nigam C.E.O -- do--III Mr R.S.Singh Works Manager Write Control Measures.5. OTHER KEY PERSONS DESIGNATION NATURE OF JOBI) Shri Alok Sharma Executive Order to the SecurityOfficer & Inform toout side agencies6. WORKERSa. Foreman, Operators and fitters dutyb. Test Shop Inchargec. Mazdoors7. COMMUNICATION SYSTEMAny Employee discovering Emergency Situation like Fire, Gas Leak, Cryo liquid Leak,Should inform immediately to Foreman/ Operator. Who will in turn informs securityPersonnel. These security personnel will intimate the Works Engineer first and then toManaging Director and other Managers.8. RISK ANALYSIS AND PREVENTIVE MEASURES.The Risk involved for any accident or any untoward incident in the factory is minimizeddue to the following reasons.a) All our Persons starting from Works Engineer down to the Labourers are welltrained for their respective jobs.b) Safety procedures and precautions to be taken while handling various machineryAre posted in the various departments of the factory where-ever necessary.c) Protective devices like Gum-boots, Gloves and Goggles etc, are provided toworkers wherever necessary.

d) First Aid Boxes are provided in the factory.e) Fire fighting equipments like Buckets containing Sand , Fire Extinguishers and FireHydrants are provided at appropriate places.f) There is always at-least one trained person available in the factory for renderingFirst Aid. Though all the precautions are taken, however still if any mishapsdepending in the nature, the following steps will be taken.MINOR MISHAPS:A. Small cuts or bruises.B. Minor burns, injury or accident.Fire:A. Minor Fire in Oxygen PlatformB. Minor Fire in Oxygen FillingC. Minor fire in Oxygen Pump RoomD. Electrical Fire.17. REHEARSAL AND OPTION OF PLAN PERIODOnce in Six Months18. MATERIAL SAFETY DATANot applicable19. IN HOUSE FACILITY / RESPONSE FACILITESa) Personal protection equipment is available.b) Fire fighting Equipment is available.c) First Aid Medicines always availabled) Emergency Bell mounted at Oxygen Filling Platforme) Wind direction Indicator is available in the D.A. Plant.PERSONAL PROTECTION EQUIPMENTa) Gum Bootsb) Hand Glovesc) Gogglesd) Face Guarde) Apronf) Helmetg) Safety Shoes andh) Ear Plug etc.FIRE FIGHTING EQUIPMENTSa) Fire Hydrants facilities available in the Plantb) Fire Extinguishers are available in the plant at appropriate placesc) Fire Buckets and Drums with Dry Sand are available at appropriate places

IN RESPONSE FACILILTY FIRE EXTINGUISH DRY SAND FIRE BUCKETLiquid Oxygen Pump Room 1 No 2 NosOxygen /Nitrogen Filling Plat 2 Nos 4 Nos.FormWelding Shop 1 No 2 NosControl Panel 190 KVATransformer1 No 2 Nosi) First Aid Trained Person.a. Mr Alok Sharmab. Mr Mohd. Farukh khanc. Mr Ambulkar Sukdevii) First Aid BoxesAvailable in fulliii) Fire Fighting Equipmenta) Fire Hydrants are available.b) Fire Extinguishers are availablec) Sand full of Buckets are available.iv) a. Telephone Facility at Nos 2601111/2601112b. Wind Indicator is provided to know the wing direction.c. We seek help from BHEL, Bhopal and Fire brigade atcity for arranging fire Brigade in case of Emergency