<strong>TE</strong>CHNICAL DATAENGINEType .....................................................single cylinder, 4 strokeCooling.......................liquid with electric fan on <strong>TE</strong>-SMR modelsBore (<strong>310</strong>)................................................................3,27 in.Bore (<strong>450</strong>-<strong>510</strong>)..............................................................3.81 in.Stroke (<strong>310</strong>) ..............................................................2.17 in.Stroke (<strong>450</strong>) .................................................................2.39 in.Stroke (<strong>510</strong>)..................................................................2.67 in.Displacement (<strong>310</strong>) .............................................18,16 cu. in.Displacement (<strong>450</strong>)................................................27.39 cu. in.Displacement (<strong>510</strong>) ................................................30.56 cu. inCompression ratio...........................................................12,9:1Starting (<strong>TC</strong>)............. kick start (with automatic decompressor)Starting (SMR)...............electric (with automatic decompressor)Starting (<strong>TE</strong>-<strong>TXC</strong>) ...............electric and kick start (with automaticdecompressor)TIMING SYS<strong>TE</strong>MType....................................double overhead camshaft; 4 valveValve clearance (with engine cold)Intake ..........................................................0.004 ÷ 0,006 in.Exhaust........................................................0.006 ÷ 0,008 in.LUBRICATIONType .......Dry sump with two oil pump rotor and cartridge filterIGNITIONType ...........Electronic, inductive (<strong>TE</strong>-SMR) or capacitive (<strong>TC</strong>-<strong>TXC</strong>)discharge, with adjustable advance (digital control)Spark plug type ......................................................NGK CR8EBSpark plug gap...........................................................0.027 in.FUEL SYS<strong>TE</strong>MType (<strong>TE</strong>-SMR) .................................................Electronic injection feedType (<strong>TC</strong> <strong>450</strong>, <strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) .Keihin” FCR-MX 41 with acceleration pumpand throttle position sensorVenturi diameter ......................................................................1.61 in.High speed jet ...............................................................................180Low speed jet .................................................................................45Starting jet .....................................................................................85Starting air jet. .........................................................................0.16 in.Main air jet ...................................................................................200Low air jet .....................................................................................100Floater ......................................................................................g 11.2Throttle piston..............................................................................15 MMetering pin ............................................................................OBDVRMetering pin slot ............................................................................5thIdle mixture adjusting screw ................................................. rounds 2PRIMARY DRIVEDrive pinion gear- Clutch ring gear (<strong>TE</strong> <strong>310</strong>)...............................Z 24- Z 88Drive pinion gear- Clutch ring gear (<strong>450</strong>-<strong>510</strong>)............................Z 23- Z 63Transmission ratio (<strong>310</strong>)...................................................................3,666Transmission ratio (<strong>450</strong>-<strong>510</strong>)............................................................2,739CLU<strong>TC</strong>HType...............................oil bath multiple disc clutch, hydraulic controlTRANSMISSIONType ...............................................................constant mesh gear typeTransmission ratio (<strong>TE</strong>-SMR-<strong>TXC</strong>)1st gear......................................................................2,000 (z 28/14)2nd gear .....................................................................1,611 (z 29/18)3rd gear .....................................................................1,333 (z 24/18)4th gear .....................................................................1,086 (z 25/23)5 th gear....................................................................0,920 (z 23/25)6 th gear ....................................................................0,814 (z 22/27)Transmission ratio (<strong>TC</strong>)1st gear......................................................................1,866 (z 28/15)2nd gear ....................................................................1,444 (z 26/18)3rd gear ....................................................................1,263 (z 24/19)4th gear. ....................................................................1,086 (z 25/23)5 th gear. ...................................................................0,954 (z 21/22)SECONDARY DRIVETransmission sprocket- Rear wheel sprocket (<strong>TE</strong> <strong>310</strong>).............Z 13- Z 50Transmission sprocket- Rear wheel sprocket (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>)...Z 13- Z 47Transmission sprocket- Rear wheel sprocket (<strong>TC</strong> <strong>450</strong>) ............Z 14- Z 50Transmission sprocket- Rear wheel sprocket (SMR <strong>450</strong>-<strong>510</strong>)...Z 15- Z 42Transmission ratio (<strong>TE</strong> <strong>310</strong>).........................................................3,846Transmission ratio (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>). ...........................................3,615Transmission ratio (<strong>TC</strong> <strong>450</strong>). .......................................................3,571Transmission ratio (SMR <strong>450</strong>-<strong>510</strong>).............................................. 2,8008
FINAL RATIOS1st gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28,2051st gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . .19,8061st gear (<strong>TC</strong> <strong>450</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,2611st gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . . .15,3392nd gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22,7212nd gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . .15,9552nd gear (<strong>TC</strong> <strong>450</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14,1302nd gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . .12,3563rd gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,8033rd gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . .13,2043rd gear (<strong>TC</strong> <strong>450</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,3573rd gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . .10,2264th gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,3294th gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . .10,7644th gear (<strong>TC</strong> <strong>450</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10,6334th gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . . .8,3365th gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,9745th gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . .9,1115th gear (<strong>TC</strong> <strong>450</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9,3385th gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . . ..7,0566th gear (<strong>TE</strong> <strong>310</strong>) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,4916th gear (<strong>TE</strong>-<strong>TXC</strong> <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . .8,0696th gear (SMR <strong>450</strong>-<strong>510</strong>) . . . . . . . . . . . . . . . . . . . . . . . .6,249FRAMEType.......Steel single tube cradle (roud, rectangular, ellipsoidaltubes); light alloy rear frameFRONT SUSPENSIONType . ”Upside-down” telescopic hydraulic front fork with advancedaxle (adjustable in compression and reboundstroke);a) USA-AUS model excluded: stanchions tubes Ø 1.89 in. (<strong>TE</strong><strong>450</strong>-<strong>510</strong>, <strong>TC</strong> <strong>450</strong>) or Ø 1.97 in. (<strong>TE</strong> <strong>310</strong>, SMR <strong>450</strong>-<strong>510</strong>);b) USA-AUS model: stanchions tubes Ø 1.89 in. (<strong>TE</strong> <strong>310</strong>-<strong>450</strong>-<strong>510</strong>, <strong>TC</strong> <strong>450</strong>) or Ø 1.97 in. (SMR <strong>450</strong>-<strong>510</strong>);Legs axis stroke..................(<strong>TE</strong>, <strong>TC</strong>, <strong>TXC</strong>) 11.8 in.; (SMR) 9.84 in.REAR SUSPENSIONType ...............progressive with hydraulic single shock absorberWheel stroke (<strong>TC</strong>-<strong>TXC</strong>-<strong>TE</strong>)................................................11.6 in.Wheel stroke (SMR).......................................................11.4 in.FRONT BRAKETypefixed disc Ø 10.23 mm “Wave” type with hydraulic controland floating caliper (<strong>TE</strong>, <strong>TC</strong>); floating disc Ø 12.59 mm “Wave”type with hydraulic control and fixed radial caliper (SMR)REAR BRAKEType.... floating disc, ø 9.45 in. “Wave type with hydraulic controland floating caliperRIMSFront (<strong>TE</strong>, <strong>TC</strong>, <strong>TXC</strong>).......TAKASAGO “Excel” in light alloy: 1,6x21”Front (SMR) ...........................SANREMO in light alloy: 3,50x17”Rear (<strong>TE</strong>, <strong>TXC</strong>) ............TAKASAGO “Excel”in light alloy: 2,15x18”Rear (<strong>TC</strong>).........TAKASAGO “Excel” in light alloy: 1,85x19”(250);2,15x19”(<strong>450</strong>-<strong>510</strong>)Rear (SMR) .............................SANREMO in light alloy 4,25x17”TIRESFront(<strong>TE</strong>, USA model excluded -<strong>TXC</strong>) . . . . Michelin ENDUROCOMP. 3 or Pirelli MT 83 Scorpion; 90/90x21"(<strong>TE</strong>, USA model). . . . . . . Metzeler MCE Karoo; 90/90x21”(<strong>TC</strong>) . . . Pirelli 51R-MT 32A or Dunlop D756; 80/100 x 21”(SMR) . . . . . . . . Pirelli MTR 21 DRAGON-EVO; 120/70-17”Rear(<strong>TE</strong>, USA model excluded -<strong>TXC</strong>) . . . Michelin ENDURO COMP.3 or Pirelli MT 83 Scorpion; 120/90x18” (<strong>310</strong>);140/80x18” (<strong>450</strong>-<strong>510</strong>);(<strong>TE</strong> USA model) . Metzeler MCE Karoo; 120/90x18” (<strong>310</strong>);140/80x18” (<strong>450</strong>-<strong>510</strong>)(<strong>TC</strong>). . . . . . . . . . . Pirelli NHS (57) MT 32 or Dunlop D756;110/90x19” (<strong>450</strong>)(SMR). . . . . . . . Pirelli MTR 22 DRAGON-EVO; 150/60x17”Cold tire pressure(front <strong>TC</strong>) . . . . . . . . . . . . . . . . . . . . . . . . 0,9÷1,0 Kg/cm2(front <strong>TE</strong>) (*) (<strong>TXC</strong>) . . . . . . . . . . . . . . . . . 0,9÷1,0 Kg/cm2(front <strong>TE</strong>) (%). . . . . . . . . . . . . . . . . . . . . . . . . 1,1 Kg/cm2(front SMR) (*) . . . . . . . . . . . . . . . . . . . . . . . 1,4 kg/cm2(front SMR) (%) rider only . . . . . . . . . . . . . . . 1,8 kg/cm2(front SMR) (%). . . . . . . . . . . . . . . . . . . . . . . 2,0 kg/cm2rider and passenger(rear <strong>TC</strong>). . . . . . . . . . . . . . . . . . . . . . . . . 0,8÷0,9 Kg/cm2(rear <strong>TE</strong>) (*) (<strong>TXC</strong>) . . . . . . . . . . . . . . . . . 0,8÷0,9 Kg/cm2(rear <strong>TE</strong>) (%) . . . . . . . . . . . . . . . . . . . . . . . . . 1,0 Kg/cm2(rear SMR) (*) . . . . . . . . . . . . . . . . . . . . . . . . 1,6 kg/cm2(rear SMR) (%) . . . . . . . . . . . . . . . 2,0 kg/cm2 rider only(rear SMR) (%). . . . . . . . 2,2 kg/cm2 rider and passenger(*) In case of racing use - (%) Road useEN9
- Page 1 and 2: ENGLISH1
- Page 3 and 4: IMPORTANTThe reference for recognit
- Page 5 and 6: VEHICLE IDENTIFICATION NUMBER (V.I.
- Page 7: Control location1. Front brake leve
- Page 11 and 12: CONTROLSFUEL COCK (TC-TXC)The left-
- Page 13 and 14: CARBURETOR CHOKE (TC-TXC)The starte
- Page 15 and 16: 2- SPEED / CLOCK (figure 2)- SPEED:
- Page 17 and 18: THROTTLE CONTROLThe throttle knob (
- Page 19 and 20: REAR BRAKE CONTROLThe rear brake co
- Page 21 and 22: ENGINE START (TE-SMR)With cold engi
- Page 23 and 24: ENGINE START (TC-TXC)Proceed as fol
- Page 25 and 26: 8) COMPLETELY lower the pedal (4) u
- Page 27 and 28: STOPPING THE MOTORCYCLE AND THE ENG
- Page 29 and 30: COOLANT LEVEL CHECKCheck level (1)
- Page 31 and 32: THROTTLE CABLE ADJUSTMENTTo check t
- Page 33 and 34: SPARK PLUG CHECKUse NGK CR8EB spark
- Page 35 and 36: AIR FILTER CHECK (TE-SMR)Turn rear
- Page 37 and 38: ADJUSTMENT OF THE CONTROL LEVER AND
- Page 39 and 40: CHECKING THE FLUID LEVELThe level (
- Page 41 and 42: ADJUSTING THE SUSPENSIONS ACCORDING
- Page 43 and 44: OIL FORK LEVELFor the regular fork
- Page 45 and 46: OIL FORK LEVELFor the regular fork
- Page 47 and 48: ADJUSTING THE SHOCK ABSORBERThe rea
- Page 49 and 50: CHAIN ADJUSTMENT (Fig. A)Chain shou
- Page 51 and 52: 2 - Check that the chain is neither
- Page 53 and 54: REASSEMBLING THE FRONT WHEELFit the
- Page 55 and 56: TIRESCare should be taken to keep t
- Page 57 and 58: PADS CLEANINGBe careful that no dis
- Page 59 and 60:
DISC CLEANINGPoor braking can also
- Page 61 and 62:
- Pump with brake lever (3) or brak
- Page 63 and 64:
- Remove fluid reservoir cap (2), t
- Page 65 and 66:
- Restore the brake fluid level (A)
- Page 67 and 68:
EXHAUST MUFFLER (TC-TE-TXC)The muff
- Page 69 and 70:
OVERHAULING THE WHEELSDEFORMATION R
- Page 71 and 72:
- Two fuses (9) 15A and one (13) 20
- Page 73 and 74:
- Spark plug (5) on the R.H. side o
- Page 75 and 76:
TE-SMR713SMR TE30 28 28 10 31 26 29
- Page 77:
43219TC-TXCEN561413121073*: KIT AVV
- Page 80 and 81:
HEADLAMP BULBS REPLACEMENT(TE-SMR)T
- Page 82 and 83:
ADJUSTMENT OF HEADLIGHT (TE- SMR)Wh
- Page 84 and 85:
84EQUIPMENTPos. Code Nr. NAME MODEL
- Page 86 and 87:
OPTIONAL PARTS LIST (TE)Pos. Code N
- Page 88 and 89:
APPENDIXAFTER-RACE CHECK POINTSAfte
- Page 90 and 91:
it is necessary ABSOLUTELY TO AVOID
- Page 92 and 93:
NOTES FOR USA/CDN MODELDISCLAIMER O
- Page 94 and 95:
SPARK ARRESTERThe TE (USA), TXC TC
- Page 96 and 97:
ALPHABETIC INDEXPageAAdjusting the
- Page 98 and 99:
TE-TC-TXC 310, 450, 510 - 2010MOTOC
- Page 100 and 101:
TE-TC-TXC 310, 450, 510 - 2010MOTOC
- Page 102 and 103:
TE-TC-TXC 310, 450, 510 - 2010MOTOC
- Page 104 and 105:
SMR 450, 510- 2010 - TE 310, 450, 5
- Page 106 and 107:
SMR 450, 510- 2010 - TE 310, 450, 5
- Page 108 and 109:
SMR 450, 510- 2010 - TE 310, 450, 5