DMC1591 - Daniels Manufacturing Corporation

DMC1591 MAINTENANCE KITFor Electrical Connectors and Wiring SystemsTHE MAINTENANCE PROBLEM...Modern aircraft, such as the CRJ 700/900, have complicated electricalwiring systems containing many different connectors, contacts andterminals, the repair of which require precision tools.DMC1591 for theBombardier CRJ 700/900It is not a cost effective use of the time of your technical staff to startfrom scratch and try to become intimately knowledgeable about whichprecision tools must be used to repair each electrical connector, contactand terminal when DMC has already performed this task for the CRJ700/900.AOG TIME CONSTRAINTS. Once the aircraft becomes inoperable because of a connector failure, it is imperativeto be able to replace the connector, contact or terminal as quickly as possible to avoid revenue loss due to AOG. TheDMC1591 kit supplies your staff with both the information and the tools necessary to make this type of repair to theCRJ 700/900 in the shortest time possible.THE DMC SOLUTION...TOOLING RESEARCH. DMC has already researched the wiring manual of the CRJ 700/900 and has identified themost common tools required to maintain the electrical connectors in the CRJ 700/900. DMC has cross referencedthese tools to the connectors, contacts and terminals, eliminatingcostly and time-consuming research which wouldotherwise have to be performed by your electricaltechnicians.IMMEDIATE AVAILABILITY OF TOOLSAND TECHNICAL INFORMATION. TheDMC1591 kit contains all of the toolingto connector, contact and terminal crossreference information needed to supportthe CRJ 700/900. In addition, theDMC1591 kit also contains illustratedoperating instructions for the requiredtooling.DMC1591ALL IN ONE. Since all of thesetools, together with their operatinginstructions, are contained in asingle kit, the connector repaircan be made in the shortesttime possible, thus permittinga rapid return of your CRJ700/900 to service.Actual Kit may vary from example shown.DMC1591Tool kit supplied in 2 environmentallysealed polyethylene case and includes:Name Plate, Foam Pads/Inserts,Contents Charts, Instruction Charts,and Tool Selection Charts.COPYRIGHT © 2008DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comALL RIGHTS RESERVEDRev. A 11/08 DMC1591-SL

DMC1591 CRJ-700/900 MAINTENANCE KITFor Electrical Connectors and Wiring SystemsDMC1591 TOOL AND ACCESSORY LIST10 Crimp Tools5 Turret Heads10 Positioners4 Single Position Heads17 Metal Insertion Tools18 Metal Removal Tools90 Plastic Ins/Rem Tools4 Contact gages3 Unwired Contact Removal Toolsw/ Probes1 Wire Cutter2 Wire Strippers1 In-Service Inspection Gage1 Die Removal Tool15 Die SetsDMC1591 CONNECTOR COVERAGEMANUFACTURERMIL-C-24308MIL-C-26482MIL-C-26500MIL-C-38999SERIESD-SUBI & IIFirewall ConnectorsI, II, IIIMIL-C-5015 3450MIL-C-83723MIL-C-81659MIL-S-81824MIL-T-7928MIL-T-81714Air LBIIIRack & Panel (ARINC)Environmental SplicesInsulated/Non-InsulatedTerminalsTerminal JunctionsTerminal JunctionsAmphenol 48BombardierDeutschECSSwitch AssembliesCTJ, 65***TSERF CoaxialHirel 59000,85010,,86000ITT CannonKiddeAerospaceLeachMolexRadiallRockwell CollinsSouriauTyco/AmpBKA*, D*MA, DP*MAFire Detection Wire End FittingsRelay Sockets1625 HousingsNSXNThin-Line I & IISB, ARINCCPC, NIC66 Positive-LockReceptacles, Stratotherm1 Hex Wrench4 Coaxial Cable StripperTools contained in this kit have been selected based upon theirsuitability to service the related connector or contact indicated. MilitaryStandard tools have been utilized wherever possible. These tools arenot necessarily the production tools used to manufacture the aircraftand therefore, these tools may or may not correspond to the toolslisted in the OEM wiring manual and/or the Chapter 20 Standard WiringPractices Manual list of approved tooling.Type of CaseTOOL KIT CONFIGURATIONPortableNumber of Cases 2ColorType of ConstructionYellowPolyethylene/AluminumApplication CRJ 700/900CoverageType of InsertsAirframe Power ConnectorsTerminals size 12 AWGand SmallerCoaxial ConnectorsUnicellular PolyethyleneFoam with Die Cut Tool CavitiesCOPYRIGHT © 2008DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comALL RIGHTS RESERVEDRev A. 11/08 DMC1591-SL