AL4000 Light Tower - Parts Manual - AL4000D2 - Light Towers USA

Parts ManualAL4000D2First EditionRev APart No. 116419September 2008

September 2008IntroductionREV AImportantRead, understand and obey the safety rules andoperating instructions in the appropriate Operator'sManual on your machine before attempting anymaintenance procedure.Basic mechanical, hydraulic and electricalskills are required to perform most procedures.However, several procedures require specializedskills, tools, lifting equipment and a suitableworkshop. In these instances, we stronglyrecommend that maintenance and repair beperformed at an authorized TEREX dealerservice center.Technical PublicationsTEREX Corporation has endeavored to deliver thehighest degree of accuracy possible. However,continuous improvement of our products is aTEREX policy. Therefore, product specificationsare subject to change without notice.Readers are encouraged to notify TEREX of errorsand send in suggestions for improvement. Allcommunications will be carefully considered forfuture printings of this and all other manuals.Serial Number InformationTEREX Corporation offers the following manualsfor these models:TitlePart No.TEREX AL4000/5000 Operator's Manual ........... 116416First EditionTEREX AL4000 Parts Manual ............................ 116419First EditionTEREX AL4000 Service Manual ......................... 116474First EditionLeroy Somer Manual........................................... 116118Kubota Engine Manual ....................................... 893020Axis Manual ........................................................ 116117Marathon Manual ................................................ 116188Contact Us:www.TEREX.comCopyright © 2008 by TEREX Corporation116419 Rev A September 2008First Edition, First Printing"TEREX" is a registered trademark of TEREXCorporation in the USA and many other countries."Super Quiet" is a trademark of TEREXCorporation.Printed on recycled paperPrinted in U.S.A.iiAL4000 Light Tower Part No. 116419

September 2008REV AHow to Read Your Serial NumberSerial Number LegendThe serial number plate on your AL4000 is locatedon the cabinet next to the light tower mast.Part No. 116419AL4000 Light Toweriii

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September 2008Section 1 • Safety RulesREV ASafety RulesDangerFailure to obey the instructions and safety rulesin this manual and the appropriate Operator'sManual on your machine will result in death orserious injury.Many of the hazards identified in theoperator’s manual are also safety hazardswhen maintenance and repair proceduresare performed.Do Not Perform MaintenanceUnless:You are trained and qualified to performmaintenance on this machine.You read, understand and obey:- manufacturer’s instructions and safety rules- employer’s safety rules and worksiteregulations- applicable governmental regulationsYou have the appropriate tools, liftingequipment and a suitable workshop.Part No. 116419AL4000 Light Towerv

Section 1 • Safety RulesSeptember 2008SAFETY RULESREV APersonal SafetyAny person working on or around a machine mustbe aware of all known safety hazards. Personalsafety and the continued safe operation of themachine should be your top priority.Read each procedure thoroughly. Thismanual and the decals on the machine,use signal words to identify the following:Safety alert symbol—used to alertpersonnel to potential personalinjury hazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.Red—used to indicate thepresence of an imminentlyhazardous situation which, if notavoided, will result in death orserious injury.Orange—used to indicate thepresence of a potentiallyhazardous situation which, if notavoided, could result in death orserious injury.Yellow with safety alert symbol—used to indicate the presence of apotentially hazardous situationwhich, if not avoided, may causeminor or moderate injury.Yellow without safety alertsymbol—used to indicate thepresence of a potentiallyhazardous situation which, if notavoided, may result in propertydamage.Green—used to indicate operationor maintenance information.Be sure to wear protective eye wear andother protective clothing if the situationwarrants it.Be aware of potential crushing hazardssuch as moving parts, free swinging orunsecured components when lifting orplacing loads. Always wear approved steel-toedshoes.Workplace SafetyBe sure to keep sparks, flames andlighted tobacco away from flammable andcombustible materials like battery gasesand engine fuels. Always have an approved fireextinguisher within easy reach.Be sure that all tools and working areasare properly maintained and ready foruse. Keep work surfaces clean and free ofdebris that could get into machine components andcause damage.Be sure that your workshop or work areais properly ventilated and well lit.Be sure any forklift, overhead crane orother lifting or supporting device is fullycapable of supporting and stabilizing theweight to be lifted. Use only chains or straps thatare in good condition and of ample capacity.Be sure that fasteners intended for onetime use (i.e., cotter pins and self-lockingnuts) are not reused. These componentsmay fail if they are used a second time.Be sure to properly dispose of old oil orother fluids. Use an approved container.Please be environmentally safe .viAL4000 Light Tower Part No. 116419

September 2008REV ATable of ContentsIntroductionImportant Information - Introduction ................................................................... iiHow to Read Your Serial Number ..................................................................... iiiParts Stocking List ............................................................................................ ixHow to Order Parts ........................................................................................... xiService Parts Fax Order Form ......................................................................... xiiSection 1Safety RulesGeneral Safety Rules ........................................................................................ vSection 100 Rev DecalsA Figure 101.1 Decals ............................................................................. 100 - 2Section 200 Rev Chassis ComponentsA Figure 201.1 Light Tower Chassis ........................................................ 200 - 2A Figure 202.1 Axle Assembly ................................................................. 200 - 4A Figure 203.1 Fuel Tank Assembly ........................................................ 200 - 6Section 300 Rev Cabinet ComponentsA Figure 301.1 Cabinet Components ....................................................... 300 - 2Section 400 Rev Electrical ComponentsA Figure 401.1 Electrical Control Box ...................................................... 400 - 2A Figure 402.1 Ballast Box Assembly ...................................................... 400 - 4A Figure 403.1 Light Fixture..................................................................... 400 - 6A Figure 404.1 Coil Cord & Junction Box ................................................. 400 - 8Part No. 116419AL4000 Light Towervii

September 2008TABLE OF CONTENTSREV ASection 500 Rev Engine & GeneratorA Figure 501.1 Engine - Kubota ............................................................... 500 - 2A Figure 502.1 Marathon Generator - 6 kW ............................................. 500 - 4A Figure 503.1 Leroy Somer Generator - 6 kW........................................ 500 - 6A Figure 504.1 Marathon Generator - 8 kW ............................................. 500 - 8A Figure 505.1 Leroy Somer Generator - 8 kW...................................... 500 - 10Section 600 Rev Mast ComponentsA Figure 601.1 Tower Base Assembly ..................................................... 600 - 2A Figure 602.1 Winch Lock Assembly ..................................................... 600 - 4A Figure 603.1 Tower Assembly .............................................................. 600 - 6A Figure 604.1 Lower Mast Assembly ..................................................... 600 - 7A Figure 605.1 6" Inch Round Tube Assembly ........................................ 600 - 8A Figure 606.1 4" Inch Tower Section Shim & Sheave Assembly(after serial number AL507-00157) .................................. 600 - 9A Figure 607.1 3" Inch Tower Section ................................................... 600 - 10A Figure 608.1 2" Inch Tower Section Assembly ................................... 600 - 11A Figure 609.1 Tower Cross Arm Assembly .......................................... 600 - 12Section 700 Rev OptionsA Figure 701.1 Options ............................................................................ 700 - 2A Figure 702.1 Options ............................................................................ 700 - 4viiiAL4000 Light Tower Part No. 116419

September 2008REV AParts Stocking ListRequired PartsThe following parts are required to performmaintenance procedures as outlined in theTEREX AL4000Parts and Service Manual.DescriptionKubota ModelsPart No.Oil Filter .............................................................. 866050Air Filter .............................................................. 866127Fuel Filter ........................................................... 839200V-belt .................................................................. 839209Part No. 116419AL4000 Light Towerix

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September 2008REV AHow To Order PartsPlease be prepared with the following informationwhen ordering replacement parts for your TEREXproduct:Machine model numberMachine serial numberTerex part numberPart description and quantityPurchase order number"Ship to" addressDesired method of shipmentName and telephone number of theauthorized TEREX Distributor in your areaGenie Industries18340 NE 76th StreetP.O. Box 97030Redmond, WA 98073-9730Telephone (877) 367-5606Fax (888) 274-6192genieindustries.comUse the Service Parts Fax Order Form on thenext page and fax your order to our PartsDepartment.If you don't know the name of your authorizeddistributor, or if your area is not currently servicedby an authorized distributor, please call TEREXCorporation.Machine InformationModelSerial NumberDate of PurchaseAuthorized TEREX DistributorPhone NumberPart No. 116419AL4000 Light Towerxi

September 2008Please fill out completelyDate _________________________________ Account Number _______________________________Your Name ______________________________Your Fax Number ______________________________________________________________ Your Phone Number ____________________________Bill To _________________________________ Ship To _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Purchase Order Number ____________________ Ship Via ___________________________________Model(s)Service Parts fax Order FormFAX TO: (888) 274-6192 OR TOLL FREE: 877-367-5606______________________________________________________ Serial No.(s) _________________Optional Equipment __________________________________________________________________________Part Number Description Quantity Priceremove this page and make copies remove this page and make copiesAll backordered parts will be shipped when available via the same ship method as the original orderunless noted below:o Ship complete order only - no backorderso Ship all available parts and contact customer on disposition of backordered partso Other (please specify)FOR TEREX USE ONLYOrder Number ______________ Origin Code ________________ Comments _________________________AL4000 Light Tower Part No. 116419Date Scheduled ____________ Ship Condition ______________ __________________________________Order Total ________________ Terms Code ________________ __________________________________

September 2008Section 100 • DecalsSection 100DecalsPart No. 116419 AL4000 Light Tower 100 - 1

Section 100 • DecalsSpetember 2008Figure 101.1DecalsREV A100 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 100 • DecalsREV AFIGURE 101.1ITEM # PART # DESCRIPTION QTY.1 850091 DECAL: DANGER CRUSH HAZARD 12 851640 DECAL: TOWER OPERATING INSTRUCTIONS 13 853296 DECAL: TEREX-AMIDA RED AND BLACK 5X29.5 24 853312 DECAL: STRIPING RED/BLACK 25 850155 DECAL: NO.2 DIESEL FUEL ONLY 16 850107 DECAL: CAUTION,WINCHLOCK SYSTEM 17 853640 DECAL: "CAUTION",WINCH ROTATION 18 853291 DECAL: TEREX-AMIDA RED AND BLACK 2.75X16 19 841710 DECAL: REFLECTORS 210 850093 DECAL: DO NOT STAND BEHIND TOWER 111 853301 DECAL: AL4000 BLACK 2.2X9.5 112 850092 DECAL: DANGER FALLING BOOM 113 853070 DECAL: CAUTION READ MANUAL 114 851860 DECAL: DANGER! ELECTRIC SHOCK HAZARD 115 852410 DECAL: OPERATING INSTRUCTIONS 116 114448 DECAL: TEREX COSMETIC - ROADSIDE 117 133225 DECAL: TEREX COSMETIC - CURBSIDE 118 133000 DECAL: AL4000 COSMETIC 2Part No. 116419 AL4000 Light Tower 100 - 3

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September 2008Section 200 • Chassis ComponentsSection 200ChassisComponentsPart No. 116419 AL4000 Light Tower 200 - 1

Section 200 • Chassis ComponentsSeptember 2008Figure 201.1LIght Tower ChassisREV A200 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 200 • Chassis ComponentsREV AFIGURE 201.1ITEM # PART # DESCRIPTION QTY.1 841430 JACK SIDEWIND LONG 3KLB 32 840222 JACK SNAP RING 33 114480 OUTRIGGER 2X2X42 24 109150 KIT: OUTRIGGER PLUNGER PIN KIT 25 721051 CAPLUG,TUBE PLUG 2 1/2 46 834219 HANDLE (ARM)FOR JACK, HAMMERBLOW 37 834204 HANDLE (ARM)FOR JACK, FULTON 38 840221 JACK BRACKET SWIVEL 19 111936 CHAIN SAFETY 3000LB 3/8X30 W/"S"-HOOK 210 840120 COUPLER 2" BOLT ON 111 124470 TONGUE WITH JACK BRACKET 112 124410 TRAILER FRAME 41X70 WITHOUT AXLE 113 851820 DECAL: SYMBOL FOR GROUND 114 851310 DECAL: WARNING-ALL JACKS MUST BE SWIVELED 115 990200 NUT 216 991650 WASHER, LOCK 417 994200 SCREW 118 995310 SCREW 119 993860 WASHER, FLAT 220 991690 WASHER 121 993240 WING NUT 1Part No. 116419 AL4000 LIght Tower 200 - 3

Section 200 • Chassis ComponentsSeptember 2008Figure 202.1Axle AssemblyREV A200 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 200 • Chassis ComponentsREV AFIGURE 202.1ITEM # PART # DESCRIPTION QTY.1 841050 AXLE 3500LB 38.5 SPRING CENTER 12 834267 U-BOLT KIT - 3500# 23 834225 SEAL, HYDRAULIC 24 834226 INNER BEARING 25 834220 HUB ASSY HT1000 3500LB 26 834227 OUTER BEARING 27 834255 COTTER PIN 28 834250 SPINDLE NUT 29 834228 GREASE CAP 210 834211 SPRING FOR AXLE 4-LEAF 211 841061 TIRE & WHEEL MOUNTED P205/75-15 LOAD C 212 840376 AXLE WHEEL NUT 1013 841855 AXLE HUB,HYD. & PARK BRAKE,L/H 114 841860 AXLE HUB,HYD. & PARK BRAKE,R/H 115 841870 AXLE HUB,ELECTRIC&PARK BRAKE,LH 116 841875 AXLE HUB,ELECTRIC&PARK BRAKE,RH 117 841220 COUPLER,SURGE 3"RING 118 841500 COUPLER,SURGE,2"BALL 119 840395 NUT 620 835246 SPRING EYE BUSHING 421 841473 SHACKLE 422 840394 BOLT 6Part No. 116419 AL4000 LIght Tower 200 - 5

Section 200 • Chassis ComponentsSeptember 2008Figure 203.1Fuel Tank AssemblyREV A200 - 6 AL4000 Light Tower Part No. 116419

September 2008Section 200 • Chassis ComponentsREV AFIGURE 203.1ITEM # PART # DESCRIPTION QTY.1 990200 NUT LOCK NYLON INSERT 1/2-13NC GR 2 42 990210 WASHER FLAT 1/2 43 742240-1 TANK CAP NO-GAUGE 14 792750 CLAMP 7/16 TO 25/32 25 890795 HOSE,FUEL 5/16 ID AR6 898590 HOSE FITTING,PIPE/BARB 17 891560 HOSE FITTING,PIPE/BARB 18 890785 HOSE,FUEL 1/8 ID AR9 742220 TANK FUEL 30GAL 110 22109505 KIT: FUEL TANK DRAIN PLUG REPLACEMENT 111 188630 FUEL TANK PAN 112 990210 WASHER FLAT 1/2 413 994650 SCREW,1/2-13NCX10 HHC GRADE2 4Part No. 116419 AL4000 LIght Tower 200 - 7

Section 200 • Chassis ComponentsSeptember 2008REV AThis page intentionally left blank.200 - 8 AL4000 Light Tower Part No. 116419

September 2008Section 300 • Cabinet ComponentsSection 300CabinetComponentsPart No. 116419 AL4000 Light Tower 300 - 1

Section 300 • Cabinet ComponentsSeptember 2008Figure 301.1Cabinet ComponentsREV A300 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 300 • Cabinet ComponentsREV AFIGURE 301.1ITEM # PART # DESCRIPTION QTY.1 116180 REAR TOWER SUPPORT, COMPLETE ASSEMBLY 12 790540 PIN QUICK1/4X1.75 ZP 13 720220 BUMPER REAR TOWER SUPPORT 14 123680 PIN W/RING 3/4X11 15 124460 REAR TOWER SUPPORT 16 796610 HINGE PIANO 1.5X51.75 27 188560 CABINET DOOR PANEL 18 796432 GAS SPRING SHORT BRACKET WITH BALL 89 992040 RIVET POP 3/16X.602 1610 796436 GAS SPRING 16", 60 LB. 411 188554 CABINET TOP PANEL 112 794940 PLUG PLASTIC 113 189796 HASP,CABINET DOOR, 214 188560 CABINET DOOR PANEL 115 790940 HANDLE 5.75 CHROME PLATED 216 124420 GROUND ROD STORAGE TUBE 117 176380 COVER PLATE,CABINET 218 113399 GROUND ROD LT.TWR. 119 995050 SCREW,#10-32NFX3/4 420 R980300 WASHER,FLAT,#10 421 995420 NUT,LOCK NYLON INSERT #10-32 HX M/S JAM 422 990670 RIVET POP 3/16X1/2 3623 123490 FENDER WITH SKIRT 224 188580 CABINET SIDE PANEL CURBSIDE 125 184150 WINCH HANDLE BUSHING 126 188530-2 CABINET FRONT PANEL 127 176370 LITERATURE RACK 128 188570 CABINET SIDE PANEL ROADSIDE 129 930950 WEATHERSTRIP ADHESIVE AR30 791840 BUMPER RUBBER 431 124436 CABINET REAR PANEL 132 994130 SCREW,1/4-20NCX1 433 993850 WASHER FLAT 1/4 3734 990150 NUT LOCK NYLON INSERT 1/4-20NC GR 2 ZP 1835 993440 SCREW 1/4-20NCX3/4 836 990340 WASHER FLAT 1/4 1637 993421 SCREW,1/4-20NCX3/4 238 995810 SCREW,1/4-20NCX5/8,HWH 27Part No. 116419 AL4000 Light Tower 300 - 3

Section 300 • Cabinet ComponentsSeptember 2008Figure 301.1Cabinet ComponentsREV A300 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 300 • Cabinet ComponentsREV AFIGURE 301.1ITEM # PART # DESCRIPTION QTY.39 Z112300 BATTERY, WET, 12V/GR24/525 CCA/STD-DUTY LEAD ACID 140 174170 BATTERY HOLD DOWN ANGLE 141 182330 BATTERY HOLD DOWN ROD 242 160276 BATTERY CABLE SET 143 851830 DECAL 144 991650 WASHER, LOCK, 1/2" 245 993860 WASHER, FLAT, 1/2" 246 994600 SCREW, 1/2-13 X 1-1/2" 247 865307 COOLANT RECOVERY TANK ASSEMBLY 1Part No. 116419 AL4000 Light Tower 300 - 5

Section 300 • Cabinet ComponentsSeptember 2008This page intentionally left blank.300 - 6 AL4000 Light Tower Part No. 116419

September 2008Section 400 • Electrical ComponentsSection 400ElectricalComponentsPart No. 116419 AL4000 LIght Tower 400 - 1

Section 400 • Electrical ComponentsSeptember 2008Figure 401.1Electrical Control BoxREV A400 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 400 • Electrical ComponentsREV AFIGURE 401.1ITEM # PART # DESCRIPTION QTY.1 853294 DECAL: AL/RL CONTROL BOX AC "POWER & LIGHT" 12 683680 BREAKER 2P 30A 240V 13 186546 CONTROL BOX,FACE PLATE 14 709133 TERMINAL,RING 25 683870 BREAKER 1P 15A 277VAC 46 684640 RECEPTACLE 20A 120V DUPLEX W/GFI 17 683970 BREAKER MINI 1P 20A 18 684450 RECEPTACLE 30A 240V 19 C54100600 NUT, NYLOCK, 8-32 ZINC 510 684380 SWITCH, IGNITION LEVER OPERATED 110A included with item 1011 116815 WIRE HARNESS,DC ENGINE 112 680030 CONNECTOR,2 SCREW,3/4" 113 685672 CONNECTOR 9P,FEMALE 114 685674 SOCKETS, FEMALE 915 800003 CONNECTOR WITH WIRES (includes 13 and 14) 116 686220 CONNECTOR,2 SCREW,1.25 116A included with item 1617 709032 TERMINAL,CLOSED END 218 680060 WRAP CAP 119 680290 CRIMP SLEEVE 120 116770 WIRE HARNESS 121 680250 LOCKNUT, CONDUIT 3/4" 122 663890 CORD SET FEMALE 6FT 5P 423 186542 CONTROL BOX,REAR PANEL 124 186540 CONTROL BOX BODY 125 260361 HOURMETER, DIGITAL 126 853289 DECAL: AL/RL CONTROL BOX DC "ENGINE CONTROLS" 127 186544 CONTROL BOX,FRONT PANEL 128 996340 SCREW,#10-16X3/4 PH ZP 1229 995300 SCREW,#6-32X1/4 PAN HD 1230 994420 WASHER,LOCK,#6 1231 R660010 SWITCH PUSH-BUTTON 131A included with item 3132 682715 LIGHT INDICATOR 12V RED 133 186543 CONTROL BOX,TOP PANEL 134 R661490 RELAY 12V DC 30A 135 186554 BRACKET, E-BOX HANGER 236 993310 NUTSERT,1/4-20UNC 837 116820 WIRING HARNESS, FROM ENGINE 137A 800004 KUBOTA SOLENOID PIGTAIL 138 116808 COMPLETE ELECTRICAL CONTROL BOX, includes 1-36 1Part No. 116419 AL4000 Light Tower 400 - 3

Section 400 • Electrical ComponentsSeptember 2008Figure 402.1Ballast Box AssemblyREV A400 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 400 • Electrical ComponentsREV AFIGURE 402.1ITEM # PART # DESCRIPTION QTY.1 114355 BALLAST BOX, MH 12 114895 BALLAST BOX, HPS 13 663860 CONNECTOR, 5P, MALE 14 160030 MH TRANSFORMER AND CAPACITOR 15 160040 HPS TRANSFORMER AND CAPACITOR 16 160032 CAPACITOR, 24uF, MH, 60Hz 17 160042 CAPACITOR, 24uF, HPS, 60Hz 18 995810 SCREW, 1/4-20NCX 5/8,HWH, ROLLOK, ULTRA SEALN 89 850120 DECAL: "METAL HALIDE BALLAST" 110 850130 DECAL: DANGER HIGH VOLTAGE 111 851691 DECAL: 1 112 851692 DECAL: 2 113 851693 DECAL: 3 114 851694 DECAL: 4 1Part No. 116419 AL4000 Light Tower 400 - 5

Section 400 • Electrical ComponentsSeptember 2008Figure 403.1Light FixtureREV A400 - 6 AL4000 Light Tower Part No. 116419

September 2008Section 400 • Electrical ComponentsREV AFIGURE 403.1ITEM # PART # DESCRIPTION QTY.1 663850 CORD SET MALE 5FT. 3P 12 709034 TERMINAL STRIP, 2P 23 833567 CASTING FOR NEW FIXTURE 14 995970 WASHER LOCK STAR 1/2 25 991650 WASHER LOCK 1/2 26 990810 SCREW 1/2-13NCX1-1/2 HHC GR 2 ZP 27 833566 TRUNION 18 833573 T-HANDLE 19 981640 SCREW 1/2-13NCX1-1/4 HHC GRADE 5 110 833564 SOCKET BASE-MOGUL 111 833569 GASKET FOR REFLECTOR 112 833585 LABEL, FIXTURE CSA APPROVED 113 833568 REFLECTOR 114 833570 RING,REINFORCING FOR REFLECTOR 115 990675 RIVET POP 1/8X.390 GR-1/4-5/16 216 833524 LENS W/ GASKET 117 833543 CLAMP;LENS TO REFLECTOR 118 833574 SCREW,8-32X1" HH SLOT 119 833581 WASHER, FIBER FOR BAND 120 833578 NUTSERT FOR BAND,8-32 X 1/4 121 NPN included with item 17 122 160071 LAMP MH 1000W 123 833571 SCREW,10-24X5/8 424 160140 LAMP HPS 1000W 125 833565 SCREW 8-32X3/8 PH 226 833563 SOCKET BRACKET 127 833577 SCREW,8-32X5/8 228 833584 LABEL,105C CORD RATING 129 833583 LABEL,WET LOCATION 130 833582 FIBERGLASS WIRE SLEEVE 131 683950 GASKET 1/2 S/R CONN 132 680020 LOCKNUT CONDUIT 1/2 133 682470 CONNECTOR STRAINRELIEF 134 22120102 LAMP SUPPORT 135 C41100720 COMPLETE FIXTURE ASSEMBLY 1(includes items 1-34)Part No. 116419 AL4000 Light Tower 400 - 7

Figure 404.1Coil Cord & Junction BoxSection 400 • Electrical ComponentsSeptember 2008REV AITEM # PART # DESCRIPTION QTY.1 685674 SOCKET 92 685671 CONNECTOR 9P, PLUG 13 660287 COIL CORD, RETRACT, 14/7 14 663870 CONNECTOR, 3P, FEMALE 45 663880 DUST CAP W/CHAIN 46 C48300108 JUNCTION BOX 17 680190 BOX COVER, 2GANG W/GASKET 18 852800 DECAL: CAUTION TIGHTEN FIXTURE CONNECTOR 19 680080 GRIP, HUBBLE 110 720440 WEATHERSTRIP ADHESIVE AR11 186280 PLATE, COIL CORD, CABINET MOUNT 112 994380 SCREW, #6-32 X 5/8", RD HD, SLOT, S/S 413 22112580 JUNCTION BOX, COMPLETE WITH COIL CORD includes 1-12 114 22112575 COIL CORD ASSEMBLY includes 1, 2 and 3 1400 - 8 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorSection 500Engine&GeneratorPart No. 116419 AL4000 Light Tower 500 - 1

Section 500 • Engine & GeneratorSeptember 2008Figure 501.1Engine- Kubota D1105REV A500 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorREV AFIGURE 501.1ITEM # PART # DESCRIPTION QTY.1 732205PP KUBOTA D1105 ENGINE, POWERPACK, BUILD EBG2 12 995380 SCREW, 1/2-13NC X 4HHC, GR 2, ZP 23 991650 WASHER, LOCK 1/2" 44 990415 WASHER, FLAT, FENDER, 1/2 X 2, ZP 85 740925 VIBRATION MOUNT, 390LB 46 184325 GENSET SPACER, PLASTIC, 2"OD X 9/16" ID X 1" 67 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN 28 124016 ENGINE MOUNT, L-BRACKET-CURBSIDE 1124017 ENGINE MOUNT, L-BRACKET-ROADSIDE 19 124025 GENSET RISER, 6KW ONLY 210 990210 WASHER, FLAT 1/2" 4839190 LOW OIL PRESSURE SWITCH 1741140 HIGH TEMPERATURE SWITCH 1866125 AIR CLEANER ASSEMBLY 1866126 AIR CLEANER BODY 1866127 AIR CLEANER ELEMENT 1866128 AIR CLEANER COVER 1866129 AIR CLEANER VALVE 1866050 OIL FILTER 1740620 FUEL FILTER, IN-LINE, 5/16 1839107 FUEL FILTER ASSEMBLY 1839200 FUEL FILTER ELEMENT 1660320 FUEL PUMP 1866101 STARTER 1866090 ALTERNATOR 1866044 2 WIRE STOP SOLENOID 1866040 GASKET, SOLENOID 1839209 V-BELT 1839261 WATER PUMP 1839134 FAN, PUSHER 1866113 FAN GUARD 1839154 OIL DIPSTICK 1865276 MUFFLER, D1105 1190150 SPACER, MUFFLER 2832128 MUFFLER GASKET 3125395 MUFFLER TAILPIPE, D1105 1741970 OIL DRAIN VALVE 1792750 CLAMP 7/16 TO 25/32 1897110 HOSE, OIL, 3/8, 0-250PSI 3866110 RADIATOR 1866120 CAP FOR RADIATOR 1839109 HOSE, TOP 1839110 HOSE, BOTTOM 1865307 COOLANT RECOVERY TANK 1893020 OPERATION MANUAL D1105 1Part No. 116419 AL4000 Light Tower 500 - 3

Section 500 • Engine & GeneratorFigure 502.1Marathon Generator - 6 kW - 201CSA5411September 2008REV A500 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorREV AFIGURE 502.1ITEM # PART # DESCRIPTION QTY.1 85206 GENERATOR, MARATHON, PANCAKE, 6KW 12 189347 GENERATOR MOUNT BRACKET 13 990220 SCREW, 1/2-13NC X 3-1/2 HHC, GR 2, ZP 24 990415 WASHER, FLAT SNUBBER, 1/2 X 2-3/4 X 7GA, ZINC 25 80379 ISOLATOR, ENGINE MOUNT, 40 DURO 26 990210 WASHER, FLAT, 1/2 27 990200 NUT, LOCK , NYLON INSERT, 1/2-13NC, GR 2 28 991761 SCREW, 3/8-16NC X 1-1/4 HHC, GRADE 5, ZP 49 990470 WASHER, LOCK, 3/8 410 981120 WASHER, FLAT, 3/8 411 116167 FAN, 8LHD435044 112 116168 BEARING, ODE, A-90006R-30 113 116169 BEARING, BRACKET, ODE(5412), 8LHD013096 114 116172 O-RING, 8LHD766012 115 116174 POT COVER, 8LHD310316 116 116176 SCREEN ASY W/SPGS, 8LHD336030 117 116177 DRIVE DISC (C-107), 702326-01 118 116178 HUB SPACER, 725334-01 119 116179 CONN. BOX BASE, 8LHD354045 120 116182 CONN. BOX COVER, 8LHD354044 121 116183 CAPACITOR 25MF, 8LHD5990012 122 116184 CLAMP, CAPACITOR, 8LHD086034 123 116187 TERMINAL BLOCK, TS-6005 124 836853 DIODE 125 836856 SURGE PROTECTOR, SUPPRESSOR/VARISITOR 126 116188 MANUAL, MARATHON PANCAKE GENERATOR 1Part No. 116419 AL4000 Light Tower 500 - 5

Section 500 • Engine & GeneratorFigure 503.1Leroy Somer Generator - 6 kW - LSA 36, M6September 2008REV A500 - 6 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorREV AFIGURE 503.1ITEM # PART # DESCRIPTION QTY.1 836704 NDE BEARING 12 836705 DIODE KIT (includes 2 diodes) 13 836706 ROTOR BOLT (8 X 245) 14 836707 TOP COVER 15 836708 END CAP 16 836709 FAN 17 836710 TERMINAL BLOCK 18 836711 KIT: CAPACITOR, 22.5mf, (Includes two capacitors) 29 996290 SCREW, M10X1.5X90MM HHC, GRADE 8.8, ZP 110 990415 WASHER, FLAT SNUBBER 211 740925 VIBRATION MOUNT, 30 DUR 312 996496 NUT LOCK NYLON INSERT M10 X 1.5 HEX ZP 113 189344 GENERATOR MOUNT BAR 114 630905 GENERATOR L-S 6KW 120/240 C106 SAE5 LSA36 1Part No. 116419 AL4000 Light Tower 500 - 7

Section 500 • Engine & GeneratorFigure 504.1Marathon Generator - 8 kW - 201CSA5412September 2008REV A500 - 8 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorREV AFIGURE 504.1ITEM # PART # DESCRIPTION QTY.1 116253 GENERATOR, MARATHON, PANCAKE, 8KW 12 189347 GENERATOR MOUNT BRACKET 13 990220 SCREW, 1/2-13NC X 3-1/2 HHC, GR 2, ZP 24 990415 WASHER, FLAT SNUBBER, 1/2 X 2-3/4 X 7GA, ZINC 25 80379 ISOLATOR, ENGINE MOUNT, 40 DURO 26 990210 WASHER, FLAT, 1/2 27 990200 NUT, LOCK , NYLON INSERT, 1/2-13NC, GR 2 28 991761 SCREW, 3/8-16NC X 1-1/4 HHC, GRADE 5, ZP 49 990470 WASHER, LOCK, 3/8 410 981120 WASHER, FLAT, 3/8 411 116167 FAN, 8LHD435044 112 116168 BEARING, ODE, A-90006R-30 113 116169 BEARING, BRACKET, ODE(5412), 8LHD013096 114 116172 O-RING, 8LHD766012 115 116174 POT COVER, 8LHD310316 116 116176 SCREEN ASY W/SPGS, 8LHD336030 117 116177 DRIVE DISC (C-107), 702326-01 118 116178 HUB SPACER, 725334-01 119 116179 CONN. BOX BASE, 8LHD354045 120 116182 CONN. BOX COVER, 8LHD354044 121 116183 CAPACITOR 25MF, 8LHD5990012 122 116184 CLAMP, CAPACITOR, 8LHD086034 123 116187 TERMINAL BLOCK, TS-6005 124 836853 DIODE 125 836856 SURGE PROTECTOR, SUPPRESSOR/VARISITOR 126 116188 MANUAL, MARATHON PANCAKE GENERATOR 1Part No. 116419 AL4000 Light Tower 500 - 9

Section 500 • Engine & GeneratorFigure 505.1Leroy Somer Generator - 8 kW - LSA 37, M7September 2008REV A500 - 10 AL4000 Light Tower Part No. 116419

September 2008Section 500 • Engine & GeneratorREV AFIGURE 505.1ITEM # PART # DESCRIPTION QTY.1 630960 GENERATOR, L-S, 8KW, 120/240, C106, SAE5, LSA37, M7 12 836831 NON DRIVE END BEARING HOUSING 13 836832 O-RING 14 836833 BEARING 15 836839 BEARING HOUSING 16 836840 TERMINAL BOX COVER 17 836842 WAVY WASHER 18 836857 DIODE, 70HF90 29 109330 KIT:CAPACITOR REPLACEMENT, 8KW, L-S, 60HZ, 2-50UF 110 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2 211 990210 WASHER FLAT 1/2 412 993510 SCREW,1/2-13NCX4HHC,GR 2,ZP 213 990410 WASHER, FLAT, FENDER, 1/2 X 2, ZP 814 740920 VIBRATION MOUNT, 390LB 415 189335 GENERATOR MOUNT BAR, L-S, 1/2" X 3" X 19" LONG 116 990820 SCREW, 1/2-13NC, X 2HHC, GR 8, Y-ZINC 217 113400 GROUND WIRE, GENSET TO TRAILER, 14"LG 118 R980000 WASHER, LOCK, STAR, 1/4 EXT.TOOTH, S/S 219 995490 SCREW, 1/4 X 3/4, HH SLOT, TYPE B, SELF TAPPING 2Part No. 116419 AL4000 Light Tower 500 - 11

Section 500 • Engine & GeneratorSeptember 2008This page intentionally left blank.500 - 12 AL4000 Light Tower Part No. 116419

September 2008Section 600 • Mast ComponentsSection 600MastComponentsPart No. 116419 AL4000 Light Tower 600 - 1

Section 600 • Mast ComponentsSeptember 2008Figure 601.1Tower Base AssemblyREV A600 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 600 • Mast ComponentsREV AFIGURE 601.1ITEM # PART # DESCRIPTION QTY.1 124490 TOWER BASE 12 740050-1 WINCH LOCK ASSEMBLY (See Figure 11-B for partsbreakdown)3 981575 SCREW, 3/8-16NC X 1-1/2 24 990470 WASHER, LOCK, 3/8 25 990080 WASHER, FLAT, 3/8 26 990140 SCREW 1/4-20NC X 2 17 990150 NUT, LOCK, NYLON INSERT, 1/4-20NC, GR 2, ZP 18 124480 WINCH HANDLE W/TUBE 19 853670 DECAL: CRUSH AREA 110 850090 DECAL: CAUTION STAND CLEAR OF TOWER. 111 850105 DECAL: DANGER DO NOT PULL THE VERTICAL 112 22109517 KIT: LOCK SLIDE PIN includes items 13-21 113 113362 PIN, LOCK SLIDE includes items 14-15 114 990760 PIN, BRIDGE, .0915 X 1-7/8, S/S 115 120640 PIN, W/RING, 5/16 X 1-5/8 116 990660 ROLL PIN, 1/4 X1-5/8 117 980340 SCREW, 5/16-18NC X 1/2 118 790710 SPRING, COIL, 1/2 X 2.25 119 990650 COTTER PIN, 1/8 X 1, SS 120 171636 LOCK PIN SHELL 121 171640 LOCK SPRING SHELL 122 995760 CLEVIS PIN, STAINLESS STEEL, 1/2 X 3-1/2 123 184510 SHEAVE SPOOL, 3 X 2-1/2 124 990650 COTTER PIN, 1/8 X 1, SS 125 186360 BUMPER PAD 126 995420 NUT, LOCK NYLON INSERT, #10-32, HX, M/S, JAM 227 R980300 WASHER, FLAT, #10 428 995050 SCREW, #10-32NF X 3/4, LOW HD, SHCS, ZINC 229 193750 SPRING LEAF, CUSTOM, KICK OUT 130 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN 131 981920 SCREW, 1/2-13NC X 3, HHC, GR 8, Y-ZINC 132 990770 COTTER PIN, 3/16 X 1.5, SS 233 994000 WASHER, FLAT, 1" 234 173115 PIN, 1X9-1/4, TOWER PIVOT 135 994600 SCREW 536 993860 WASHER 1037 990200 NUT 5Part No. 116419 AL4000 Light Tower 600 - 3

Section 600 • Mast ComponentsSeptember 2008Figure 602.1Winch Lock AssemblyREV A600 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 600 • Mast ComponentsREV AFIGURE 602.1ITEM # PART # DESCRIPTION QTY.1 990080 WASHER, FLAT, 3/8" 22 990470 WASHER, LOCK, 3/8" 23 981575 SCREW, 3/8-16NC X 1", HHCS, GR 5, ZP 24 990650 COTTER PIN, 1/8 X 1, SS 15 980480 WASHER, FLAT, S/S, 1/2 F/W, 7/8 OD 16 124858 ROLLER WEAR BUSHING 17 740050-1 KIT: WINCH & SOCKET 18 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2 29 996050 SCREW, 1/2-13NC X 7-1/2, HHC ,GRADE 5, ZP 110 124857 SPACER, .5 ID, 1.25 OD 111 124855 RATCHET ARM 112 124856 BUSHING, FLANGE, 1.25 OD, .5 ID 113 990200 NUT LOCK NYLON INSERT 1/2-13NC GR 2 ZPIN 114 NPN NUT, 1/2-13, NYLON LOCK, HALF THICK, PART OF 740050-1 115 124860 HANDLE SOCKET, RATCHETING 116 109485 KIT:SAFETY-LOC SYSTEM (with winch) includes items 4-13,15 117 109486 KIT:SAFETY-LOC SYSTEM includes items 3-6, 8-12, 15 118 740050-2 KIT: CABLE CLAMP FASTENER 1Part No. 116419 AL4000 Light Tower 600 - 5

Section 600 • Mast ComponentsSeptember 2008Figure 603.1Tower AssemblyREV AITEM # PART # DESCRIPTION QTY.1 113080 COIL CORD SLEEVE 12 851545 DECAL: DANGER DO NOT RAISE TOWER IN VICINITY 13 R850475 DECAL: WARNING FORKS 24 851550 DECAL: LIFT MACHINE HERE 15 990160 SCREW, 3/8-16NC X 3-3/4, HHC, GRADE 2, ZP 16 990170 NUT, LOCK, NYLON INSERT, 3/8-16NC, GR 2, ZPN 17 990600 SCREW, 3/8-16NC X 1/2, HHC, GRADE 2, ZP 28 991690 WASHER, LOCK STAR, 3/8"EXT.TOOTH, ZP 2600 - 6 AL4000 Light Tower Part No. 116419

September 2008Section 600 • Mast ComponentsREV AFigure 604.1Lower Mast AssemblyITEM # PART # DESCRIPTION QTY.1 124540 4" SECTION, 30' TOWER 12 22109516 KIT: LOCK SLIDE PIN W/ SPRING & SHELL includes 3-9 13 990660 ROLL PIN, 1/4 X 1-5/8 14 22120222 PIN, 1/2 X 1-1/4 X 7-1/4, SLIDE LOCK 15 171635 LOCK PIN SHELL 16 171640 LOCK SPRING SHELL 17 980340 SCREW, 5/16-18NC X 1/2 HHCS, GR 2, ZP 18 790710 SPRING, COIL, 1/2 X 2.25 19 990650 COTTER PIN, 1/8 X 1, SS 110 177810 SHIM, 3/16 X 2 X 19-3/4 1Part No. 116419 AL4000 Light Tower 600 - 7

Figure 605.16" Inch Round Tube AssemblySection 600 • Mast ComponentsSeptember 2008REV AITEM # PART# DESCRIPTION QTY.1 990620 NUT, LOCK, NYLON INSERT, 7/8-14NF, HALF JAM 12 994920 COTTER PIN, 3/32 X3 /4, SS 13 990650 COTTER PIN, 1/8 X 1, SS 14 995190 NUT, LOCK, NYLON INSERT, 1/2-20NF, HALF NUT 15 990610 BOLT, TEE, 1/2-20NF, 4-1/2 LG 16 188770 SHEAVE, 2-13/16 X 11/4 CABLE 17 188760 SHEAVE, 3-1/8 X 1 1/4 CABLE 18 992765 CLEVIS PIN, STAINLESS STEEL, 1/2 X 2 29 179850 BUSHING, 2.5OD X 13/16 110 124530 6" ROUND TUBE 111 995790 CLEVIS PIN, STAINLESS STEEL, 1/4 X2 112 188760 SHEAVE, 3-1/8 X 1 1/4 CABLE 1600 - 8 AL4000 Light Tower Part No. 116419

September 2008REV ASection 600 • Mast ComponentsFigure 606.14" Inch Tower SectionShim & Sheave Assembly(after serial number AL507-00157)ITEM # PART # DESCRIPTION QTY.1 994920 COTTER PIN, 3/32 X 3/4, SS 22 990650 COTTER PIN, 1/8 X 1, SS 23 188760 SHEAVE, 3-1/8 X 1, 1/4 CABLE 24 990670 RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET 85 183286 SHIM, 5/16 X 2 X 3-3/16 16 177830 SHIM, 1/4 X 2 X 3-3/16 27 183288 SHIM, 3/16 X 2 X 3-3/16 18 990190 SCREW, 1/2-13 NC X 3 HHC, GRADE 2, ZP 29 990210 WASHER, FLAT, 1/2" 310 178335 LOCK LEVER, AL-SERIES 111 683460 BUSHING, 3/4 OD X 1/2 ID X .285L, SAE 841, BRONZE 112 683450 SPACER, 11/16 OD X 1/2 ID X 1-1/32" LONG 113 990200 NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN 214 109065 KIT: CABLE ASSEMBLY, LOWER, 1/4" CABLE 115 995790 CLEVIS PIN, STAINLESS STEEL, 1/4 X 2 216 995780 CLEVIS PIN, STAINLESS STEEL, 3/8 X 2 117 683455 BUSHING, 11/16 OD X 1/2 ID X .26L, SAE 841, BRONZE 1Part No. 116419 AL4000 Light Tower 600 - 9

Figure 607.13" Inch Tower Section AssemblySection 600 • Mast ComponentsSeptember 2008REV AITEM # PART # DECSCRIPTION QTY.1 990181 SCREW, 3/8-16 UNC X 1" 12 990470 WASHER LOCK 3/8" 13 109065 KIT: CABLE ASSEMBLY LOWER 1/4 CABLE 14 124550 3 SECTION 30'TOWER 15 188760 SHEAVE 3-1/8 X1 1/4 CABLE 16 990650 COTTER PIN 1/8X1 SS 17 994920 COTTER PIN 3/32X3/4 SS 28 990670 RIVET POP 3/16X1/2 S/S BLIND RIVET 89 185290 SHIM 3/8X2X2-1/4 110 992765 CLEVIS PIN STAINLESS STEEL 1/2 X2 111 995790 CLEVIS PIN STAINLESS STEEL 1/4 X2 212 177820 SHIM 5/16X2X2-1/4 313 185290 SHIM 3/8X2X2-1/4 114 15086 WASHER, FLAT 1600 - 10 AL4000 Light Tower Part No. 116419

September 2008REV ASection 600 • Mast ComponentsFigure 608.12" Inch Tower Section AssemblyITEM # PART # DESCRIPTION QTY.1 124560 2" SECTION, 30' TOWER 12 109070 KIT: CABLE ASSEMBLY, UPPER 13 990470 WASHER, LOCK, 3/8 14 996230 SCREW, 3/8-16NC X 7/8 HHC, GR 8, ZP 1Part No. 116419 AL4000 Light Tower 600 - 11

Figure 609.1Tower Cross Arm AssemblySection 600 • Mast ComponentsSeptember 2008REV AITEM # PART # DESCRIPTION QTY.1 113040 CROSSARM, 4-LIGHT 12 191781 STUD, 3/4 X 10NC X 4-3/4 43 990880 WASHER, LOCK STAR, 3/4 EXT.TOOTH 44 22123080 FIXTURE, MOUNTING WING NUT 45 994460 SCREW, 3/8-16NC X 4-1/2" 26 990080 WASHER, FLAT, 3/8 47 990170 NUT, LOCK, NYLON INSERT, 3/8-16NC, GR 2, ZPN 28 851760 DECAL: DANGER HIGH VOLTAGE.... 19 841890 REFLECTOR, SCOTCHLITE, TAPE, 2 X18 2600 - 12 AL4000 Light Tower Part No. 116419

September 2008Section 700 • OptionsSection 700OptionsPart No. 116419 AL4000 Light Tower 700 - 1

Section 700 • OptionsSeptember 2008Figure 701.1OptionsREV A700 - 2 AL4000 Light Tower Part No. 116419

September 2008Section 700 • OptionsREV AFIGURE 701.1ITEM # PART # DESCRIPTION QTY.1 0LTY0422 OPTION LT: ENGINE BLOCK HEATER, KUBOTA741993 HEATER, ENGINE BLOCK, 3100003, ZERO START 12 0LTX0580 OPTION LT: FUEL/WATER SEPARATOR, RACOR, KUBOTA116154 FILTER, WATER SEPARATOR, DIESEL FUEL, STANADYNE 1116151 ELEMENT, 30 MICRON, FUEL WATER 13 0LTX0481 OPTION LT: TAIL LIGHTS, RECESSED663515 LIGHT WIRING HARNESS, RECESSED LIGHTS 1663520 LIGHT, LICENSE TAG W/BRACKET 1663527 LIGHT, SIDE MARKER, AMBER, 2.5" DIAMETER, RECESSED 2663528 LIGHT, SIDE MARKER, RED, 2.5" DIAMETER, RECESSED 2663529 GROMMET, RECESSED LIGHT KIT, W/PLUG AND WIRES 4663843 TRAILER HARNESS, 4 POLE, RUN/BRAKE LIGHTS 1663840 LIGHT, TRAILER, RECESSED, STOP, TURN, TAIL LIGHTS 14 0LTX0180 OPTION LT: CONNECTOR 7-POLE, RUN LIGHTS, ROUND663400 CONNECTOR, TAIL LIGHT 1663405 CONNECTOR, TAIL LIGHT, 7POLE CABLE GUARD 15 0LTX0040 OPTION LT: HITCH, COMBO, BALL & RING, BOLT-ON940000 KIT: COMBINATION HITCH, BALL & RING, COMPLETE 1840120 COUPLER FOR 2" BALL 1176336 COMBO HITCH SIDE SPACER, BOLT-ON 2176335 COMBO HITCH SIDE PLATE, BOLT-ON 2121572 COMBO HITCH RING, 16" LONG, BOLT-ON 1840470 BALL, 2" 16 0LTY0316 OPTION LT: AXLE W/HYD SURGE BRAKES, RING HITCH110870 CHAIN, SAFETY, 1750LB, 1/4 X 31, W/ S HOOK 2841220 COUPLER, SURGE, 3"RING, 6000LB 1841480 AXLE ACCESSORY, COMPLETE HYD BRAKE KIT 1841850 AXLE HUB, ATTACHING PARTS KIT 2841855 AXLE HUB, HYD. & PARK BRAKE, L/H 1841860 AXLE HUB, HYD. & PARK BRAKE, R/H 1834340 AXLE ASSEMBLY 1Part No. 116419 AL4000 Light Tower 700 - 3

Section 700 • OptionsSeptember 2008Figure 702.1OptionsREV A700 - 4 AL4000 Light Tower Part No. 116419

September 2008Section 700 • OptionsREV AFIGURE 702.1ITEM # PART # DESCRIPTION QTY.7 0LTY0314 OPTION LT: AXLE W/HYD.SURGE BRAKES, BALL HITCH110870 CHAIN, SAFETY, 1750LB, 1/4 X 31, W/ S HOOK 2841500 COUPLER, SURGE, 2"BALL, 6000LB 1841480 AXLE ACCESSORY, COMPLETE, HYD BRAKE KIT 1841850 AXLE HUB, ATTACHING PARTS KIT 2841855 AXLE HUB, HYD. & PARK BRAKE, L/H 1841860 AXLE HUB, HYD. & PARK BRAKE, R/H 18 0LTY0315 OPTION LT: AXLE, W/ELECTRIC BRAKES, 3500#841850 AXLE HUB, ATTACHING PARTS KIT 2841870 AXLE HUB, ELECTRIC & PARK BRAKE, LH 1841875 AXLE HUB, ELECTRIC & PARK BRAKE, RH 19 0LTX0222 OPTION LT: BATTERY, 700A, HEAVY DUTY161085 BATTERY, 700AMP, GP24, 12V, POST/TERMINAL 1174170 BATTERY, HOLDOWN ANGLE, 14.50 1182331 BATTERY, HOLD-DOWN ROD, 1/4 X 11-1/4 210 0LTX0210 OPTION LT: RECEPTACLE, EXTRA GFI, DUPLEX684640 RECEPTACLE, 20A, 120V, DUPLEX W/GFI 1683970 BREAKER, MINI, 1P, 20A 111 0LTX0520 OPTION LT: ELECTRIC WINCH113583 WINCH SWITCH WITH SOLENOID 1160992 WINCH W/O CABLE 1124750 ELECTRIC WINCH, ANGLE, BASE MOUNT 1160993 WINCH SOLENOID PACKAGE 1663780 SWITCH, TOGGLE, 1P, 2T, MOMENTARY, 20ADC 1684710 BREAKER, RESETTING, 40A 1186830 SWITCH MOUNT BRACKET 112 OLTX0270 LIGHT DOME WITH SWITCH 113 116218 OPTION LT: FUEL WATER SEPARATOR WITH HEATER 1116154 FILTER, WATER SEPARATOR, ASSEMBLY 1116144 HEATER, TOP LOAD, FUEL, 100W, 12V 1NOTE: OPTION NUMBERS CANNOT BE SOLDAS SPARE PARTS.Part No. 116419 AL4000 Light Tower 700 - 5

Section 700 • OptionsSeptember 2008This page intentionally left blank.700 - 6 AL4000 Light Tower Part No. 116419

California Proposition 65WarningThe exhaust from this productcontains chemicals known tothe State of California tocause cancer, birth defectsor other reproductive harm.Towing Checklist(Use at each stop)Before TowingBefore Driving· Boom hold-down latch is securely locked in place· Towing hitch is properly secured to tow vehicle· Safety chains (if required) are properly attachedand secure (chains are crossed below hitch)· All lights are connected and working· Tires are properly inflated· Fasten safety restraints· Properly adjust mirrorsGenie North AmericaPhone 425.881.1800Toll Free USA and Canada800.536.1800Fax 425.883.3475Genie Australia Pty Ltd.Phone +61 7 3375 1660Fax +61 7 3375 1002On The Road· Do not exceed 60 mph / 97 km/h. Obey all localand national towing speed laws· Check connections and tire pressure at each stop· Slow down for hazardous conditions· Allow extra distance for following and passing othervehiclesGenie ChinaPhone +86 21 53852570Fax +86 21 53852569Genie ScandinaviaPhone +46 31 575100Fax +46 31 579020Genie MalaysiaPhone +65 98 480 775Fax +65 67 533 544Genie JapanPhone +81 3 3453 6082Fax +81 3 3453 6083Genie KoreaPhone +82 25 587 267Fax +82 25 583 910Genie BrasilPhone +55 11 41 665 755Fax +55 11 41 665 754Genie HollandPhone +31 183 581 102Fax +31 183 581 566Genie FrancePhone +33 (0)2 37 26 09 99Fax +33 (0)2 37 26 09 98Genie IbericaPhone +34 93 579 5042Fax +34 93 579 5059Genie GermanyPhone +49 (0)4202 88520Fax +49 (0)4202 8852-20Genie U.K.Phone +44 (0)1476 584333Fax +44 (0)1476 584334Genie Mexico CityPhone +52 55 5666 5242Fax +52 55 5666 3241Distributed By: