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Metaledge self-cleaning filter from Purolator Facet

Metaledge self-cleaning filter from Purolator Facet

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INNOVATIVE SELF-CLEANING FILTERSMETALEDGE®


METALEDGE®Innovative Self-Cleaning Filterschewing gum base toothpaste recycled oil products chocolate paints and pigments<strong>Metaledge</strong> ® Series fi lters are <strong>self</strong>-<strong>cleaning</strong> fi lter systemsdesigned for a wide variety of liquid process applications.The fi lter systems feature a cylindrical, cleanable fi lterelement. An integral knife blade cleans the fi lter bywiping the trapped contaminants off the surface of theelement. This <strong>self</strong>-<strong>cleaning</strong> feature eliminates the needfor housings with disposable fi ltercartridges, thereby reducing themaintenance costs of replacementelements, change-out labor, anddowntime.<strong>Metaledge</strong> fi lters feature a uniquebrass or stainless steel fi lter medium,consisting of a wedge-shapedmetal ribbon with formed projections.The wedge-shaped ribbonis wound edgewise on a cylindricalperforated metal core, producinga tapered fl ow path inward.The height of the projections and distance between theprojections determine the fi ltration rating. Fluid fl owis <strong>from</strong> the outside to inside. Particles larger than thespace between projections are stopped at the outersurface where they can be readily removed by the <strong>cleaning</strong>knife. Smaller particles wash through the taperedopenings without clogging the element.This <strong>self</strong>-<strong>cleaning</strong> featureeliminates the need forhousings with disposablefi lter cartridges, therebyreducing the maintenancecosts of replacementelements, change-outlabor, and downtime.<strong>Metaledge</strong> fi lter media provides the greatest percentageof open area, which is several times greater than that ofany other <strong>self</strong>-<strong>cleaning</strong> or wedge-wire fi lter media. Thisfeature provides signifi cantly higher fl ow throughput andlower pressure drop than competitive fi lter systems. Weoffer media <strong>from</strong> 25 to 500 microns.<strong>Metaledge</strong> fi lters come in fi ve models depending on thedesired fl ow rate and fi ltration rating. The smaller unitsfeature a “T” handle, which the operator turns by hand toclean the element. The larger fi lters employ a motor andmotor drive, which rotates the element against a stationaryknife blade.01 METALEDGE


GearboxDrive CouplingMotorINOUTHeadStationary Knife BladeRotatingCleanableElementFEATURE DIAGRAMThe <strong>Metaledge</strong> ® elementrotates against the stationary<strong>cleaning</strong> knife, causing particleslarger than the openingto be scraped off the element;smaller particles will passthrough the element.BowlDrainPortOptional drainpurge valveMODEL G-144METALEDGE FILTER OPERATION123As fl uid fl owsthrough the <strong>filter</strong>,contaminants collecton the surface ofthe <strong>filter</strong> element,which is sized foryour application.Smaller particlespass through themedia withoutclogging theelement.A <strong>cleaning</strong> knifeblade passes overthe <strong>filter</strong> elementsurface, removingthe trappedcontaminants,which remain insuspension or fallto the bottom ofthe <strong>filter</strong> bowl.The <strong>filter</strong> ispurged by introducingair, water,or a solvent intothe system andfl ushing the debrisout of the bottomof the <strong>filter</strong> bowl.METALEDGE 02


INNOVATIVE SELF-CLEANING FILTERSMEDIA:<strong>Metaledge</strong> ® fi lter media feature afi ne wedge-shaped metal ribbon woundhelically on a perforated metal core. Thespace between each ribbon determines themicron rating of the fi lter. This space isprecisely controlled by forming projectionson the ribbon during the winding process.The tapered fl ow paths in a <strong>Metaledge</strong>element prevent clogging. Particles thatfail to pass through may fall off or can bescraped off the surface by the <strong>cleaning</strong> knife.<strong>Metaledge</strong> fi lters provide superior surface fi ltrationperformance for a wide range of critical commercial andindustrial applications. The unique wedge-shaped ribbonmedia provides precise fi ltration performance to capturecontaminants, while letting smaller particles pass throughwithout clogging the fi lter element.The high porosity of the media allows <strong>Metaledge</strong> fi ltersto process a wide range of fl uids, <strong>from</strong> water to highlyviscous liquids, such as syrups and toothpaste.The <strong>self</strong>-<strong>cleaning</strong> feature of <strong>Metaledge</strong> fi lters assuresconstant fi ltration during long production cycles. Noneed to stop production in mid-stream to change outfi lter cartridges.ELEMENT KITS:<strong>Metaledge</strong> elements areextremely durable, often lastingfor years. Applications requiring24/7 service, require regularmaintenance. Extended periodsof operation with high viscosityand/or abrasive fl uids can causethe knife and element to showwear. Replacement element kitsare available and recommendedfor easy periodic <strong>cleaning</strong> andchange-out.03 METALEDGE


PRODUCT FEATUREWEDGE-SHAPED RIBBON MEDIAMETALLIC MEDIAPROJECTIONS ON WOUNDRIBBON CONTROLMICRON RATINGSELF-CLEANING ACTIONOF KNIFE BLADEREPLACEMENT MATCHEDELEMENT KITSHIGH MEDIA POROSITYPARTICLE REMOVAL RATINGSFROM 25 TO 500 µmFIVE FILTER MODELSPRODUCT BENEFIT• Removes UnwantedContaminant, while AllowingSmaller Particles to PassThrough without Clogging•••••Excellent Wear ResistanceTolerant of Abrasive FluidsHigh Temperature TolerancePrecise Filtration ControlFlexibility of Manufacturingwith Minimal Inventory StockingRequirements• Keeps Filter Element Clean forContinuous Filtration• Rotation of the Element Assists inBlending Fluids, and Reducingthe Viscosity of the Fluid• Element Kit is a MatchedAssembly, Assuring ProperKnife Contact with the Elementand the Rotation of the Elementin the Spider and Adapter•••••Lower Differential Pressures thanCompetitive MediaHigh Fluid ThroughputEffective in High Viscosity FluidsBroad Filter RangePrecise Particle Size Control- .001” - .020”• Several Port Sizes Availablewith Multiple OptionsCUSTOMER BENEFIT••••••Precise Filtration ControlLong Production Runs withoutElement CloggingLong Filter Element LifeHigh Performance Filtration inCritical ApplicationsLower Production CostsLower Filter Purchase andReplacement CostsShorter Lead Times•••••Long Production Runs WithoutElement CloggingLower Discharge Disposal CostsLess Effl uent LossReduced Personnel Exposure toProduction Fluids•••••••Quick Replacement KitChange OutShorter Production Down TimePrecise Filtration ControlLonger Element and KnifeBlade LifeSuperior Product QualityOptimized Production YieldsReduced Filtration Costs• Optimizes Effl uent Quality,while Reducing Filtration Costs• Allows Flexibility in Flow Rates,Port Connections, MicronSelection, TemperatureTolerance, and Motor ChoiceMARKETFOOD & BEVERAGEINKS AND COATINGSCOSMETICSCHEMICAL PROCESSINGOIL AND GASMETAL FINISHINGRECYCLINGAPPLICATIONChewing gum base, chocolate, sauces, corn syrup, juices, candy,cooking oil, shorteningSolvents, water, paint, clear coat, inks, automotive coatings, industrialcoatings, lacquers, wax, varnish, adhesivesToothpaste, lotions, soaps, mouthwash, mineral oilsLube oil, grease, wax, paraffin, petrochemicals, fuel oilCrude oil, drilling fl uids, completion fl uidsMachine coolants, plating solutions, stripping solutions,hydraulic press oilAutomotive oil, anti-freeze, hydraulic oilMETALEDGE 04


F-190 FILTER 4"The F-190 is our smallest <strong>Metaledge</strong> fi lter assembly.Featuring a cast iron head and a steel bowl, the F-190has a maximum operating pressure of 150 psi, andmaximum fl ow rate of 24 gpm. This fi lter provides anelement-<strong>cleaning</strong> knife, which is rotated around theelement by turning a “T” handle.The F-190 is designed for applications where batchprocessing, low fl ow rates, or fi lter portability is required.Such applications include boiler fuel oil, or truck-mountedinstallations.STANDARD SPECIFICATIONS:Housing: Cast iron head and steel bowl with enamel coatingElement & knife: brassPacking: PTFEInlet/outlet ports: 3 /4" NPT or 1" NPT threadsDrain port: 3 /4" NPTMaximum operating pressure: 150 psiMaximum operating temperature: 250º F.Case capacity: 5/ 8 quart - 0.15 gallonWeight: 5 lbs.7"9.92"OPTIONS:Micron rating (see chart)Underwriters Laboratories (UL) approvedunits available in select models.Stainless steel elementAllow 4" forbowl removal.4"F-190F-190 1" NPT CONNECTIONSELEMENT 3/ 4 " NPT 1" NPT ELEMENT CAPACITIES IN GPMSPACING FILTER FILTER KIT ASSY @ CLEAN ΔP OF 3 PSIMicron Part Part Part WaterInches Equivalent Number Number Number 1 cp 50 cp 100 cp 150 cp 200 cp.001 25 6600060-01 6600090-01 6600110 8 5 3 3 2.0015 37.5 6600061-01 6600091-01 6600111 10 7 5 4 3.002 50 6600062-01 6600092-01 6600112 13 9 6 5 4.003 75 6600063-01 6600093-01 6600113 17 11 8 6 5.005 125 6600064-01 6600094-01 6600114 22 15 11 8 7.007 175 6600065-01 6600095-01 6600115 23 17 12 9 8.008 200 6600066-01 6600096-01 6600116 24 17 13 10 8.010 250 6600067-01 6600097-01 6600117 24 17 13 10 8.015 375 6600068-01 6600098-01 6600118 24 17 13 10 8.020 500 6600069-01 6600099-01 6600119 24 17 13 10 8Element Kit Includes: Element, Knife Assembly, Cotter Pin, Washer, Packing, and Head/Bowl Gasket.05 METALEDGE


6"F-140 FILTERThe F-140 is a medium-size <strong>Metaledge</strong> fi lter assembly.Made <strong>from</strong> a stainless steel head and bowl, the F-140has a maximum operating pressure of 100 psi, and maximumfl ow rate of 48 gpm. This fi lter features a “T” handle,which the operator turns by hand to clean the element.This action causes the fi lter element to rotate against astationary <strong>cleaning</strong> knife. This scraping action removesthe contaminant <strong>from</strong> the surface of the fi lter element.The F-140 is designed for applications where batchprocessing, low fl ow rates, or fi lter portability is required.Such applications include toothpaste, paints and coatings,and adhesive processing installations.16.12"11.62"STANDARD SPECIFICATIONS:Head: Machined Stainless SteelBowl: Stainless SteelElement & knife: Stainless SteelPacking: PTFEInlet/outlet ports: 1 /2" NPT threadsDrain port: 1" NPT threadsMaximum operating pressure: 100 psiMaximum operating temperature: 275º F.Case capacity: 0.6 gallonWeight: 16 lbs.OPTIONS:Micron rating (see chart)Aluminum head/steel bowlManual onlyAllow 8" forbowl removal.8"F-140F-140 1 1 / 2 " NPT CONNECTIONSCAPACITIES IN GPM @ CLEAN ΔP OF 3PSIELEMENT SPACING FILTER ELEMENT VISCOSITIES IN CENTIPOISEMicron Part Part WaterInches Equivalent Number Number 1 cp 50 cp 100 cp 150 cp 200 cp.001 25 6658559 6600250 10 8 6 4 3.0015 37.5 6658560 6600251 20 13 9 7 5.002 50 6658561 6600252 25 16 11 8 6.003 75 6658562 6600253 33 22 16 12 9.005 125 6658563 6600254 43 30 22 16 13.007 175 6658564 6600255 47 33 24 18 15.008 200 6658565 6600256 48 34 25 19 15.010 250 6658566 6600257 48 34 25 19 15.015 375 6658567 6600258 48 34 25 19 15.020 500 6658568 6600259 48 34 25 19 15METALEDGE 06


7.5"F-141 FILTERThe F-141 is a medium size <strong>Metaledge</strong> fi lter assembly. Witha stainless steel head and bowl, the F-140 has a maximumoperating pressure of 150 psi, and maximum fl ow rate of 82gpm. This fi lter features a motor-driven element, which canbe programmed to rotate continuously against a stationary<strong>cleaning</strong> knife, or programmed to periodically rotate basedon time or differential pressure. A “T” handle for manualoperation is available as an option.Filter shown isa manual unit,standard unitis motor driven.See illustrationfor G-144 formotor installation.The F-141 is designed for medium fl ow applications whereintermittent or continuous fi lter <strong>cleaning</strong> is required. Suchapplications include toothpaste, inks and coatings, and lubeoil processing applications.20.07"34.50"STANDARD SPECIFICATIONS:Head: Stainless steelBowl: Stainless steelElement & knife: Stainless SteelPacking: PTFEInlet/outlet ports: 2" NPT threadsDrain port: 2" NPT threadsMaximum operating pressure: 150 psiMaximum operating temperature: 275º F.Case capacity: 1.5 gallonsWeight (approximate): without motor: 40 lbs.with motor: 100 lbs.OPTIONS:Micron rating (see chart)Manual drive with “T” handle (unit shown)F-1415"Allow 5" toremove element.Recommendedclearance toremove bowlcompletely away<strong>from</strong> <strong>filter</strong> is 16".F-141 2" NPT CONNECTIONSMOTOR DRIVEN ELEMENT CAPACITIES IN GPM @ CLEAN ΔP OF 3PSIELEMENT SPACING FILTER KIT VISCOSITIES IN CENTIPOISEMicron Part Part WaterInches Equivalent Number Number 1 cp 50 cp 100 cp 150 cp 200 cp.001 25 6658890 6600590 24 16 11 8 7.0015 37.5 6658891 6600591 34 23 16 12 9.002 50 6658892 6600592 43 29 20 15 12.003 75 6658893 6600593 57 39 28 21 16.005 125 6658894 6600594 74 52 37 28 22.007 175 6658895 6600595 79 56 40 31 24.008 200 6658896 6600596 82 58 43 33 26.010 250 6658897 6600597 82 58 43 33 26.015 375 6658898 6600598 82 58 43 33 26.020 500 6658899 6600599 82 58 43 33 26ORDERINGMOTOR DESCRIPTIONCODE P/N H.P. PHASE VOLTS CURRENTS CYCLE MOTOR TYPE-99 6357700 1/3 3 230/460 AC 60 TEFC-01 6357701 1/3 3 230/460 AC 50/60 EPNV-02 6357702 1/3 3 115/230 AC 60 TEFC-03 6357703 1/3 1 115/230 AC 50/60 EPNV-13 6357713 1/3 3 190/380 AC 50 EPNV-14 6357714 1/4 3 190/380 AC 50 TEFC-36 6357736 1/3 3 208/415 AC 50 EPNVElement kit includes: Element, Knife, Adapter, Spider, Support Rods (3), Thrust Washer andBushing, Head/Bowl Gasket.To specify the completeF-141 fi lter part number, addthe two-digit motor orderingcode to the end of the fi lterpart number. For example:6658890-01TEFC = Totally EnclosedFan CooledEPNV = Explosion ProofNon-Ventilated07 METALEDGE


12.50"G-144 FILTERThe G-144 is our largest <strong>Metaledge</strong> fi lter model. Made<strong>from</strong> a stainless steel head casting and a stainless steelbowl, the G-144 has a maximum operating pressureof 125 psi, and maximum fl ow rate of 291 gpm. Thisfi lter features a motor driven element which can beprogrammed to rotate continuously against a stationary<strong>cleaning</strong> knife, or can be programmed to periodicallyrotate based on time or differential pressure.Allow 6" toremove element.Recommendedclearance toremove bowlcompletely away<strong>from</strong> <strong>filter</strong> is 24".47.92"Overall lengthwith motor32.55"G-1443" NPT Drain Portoptional PDVThe G-144 is designed for high fl ow applications wherecontinuous fi lter <strong>cleaning</strong> is required. Such applicationsinclude toothpaste, paints and coatings, and lube oil, orgrease processing installations.STANDARD SPECIFICATIONS:Head: Stainless steel castingBowl: Stainless steelElement & knife: Stainless SteelInlet/outlet ports: 4" 150# ASA fl angesDrain port: 3.00" - 8 NPTMaximum operating pressure: 125 psiMaximum operating temperature: 275º F.Case capacity: 6 gallonsWeight (approximate): 170 lbs.OPTIONS:Micron rating (see chart)Motor options: (see chart)Drain purge valveTwo knife blades positioned 180º apartSteam jacket bowlHyblar (wear resistant plastic) knife bladesG-144 4" FLANGESELEMENTCAPACITIES IN GPM @ CLEAN ΔP OF 3PSIELEMENT SPACING FILTER KIT VISCOSITIES IN CENTIPOISEMicron Part Part WaterInches Equivalent Number Number 1 cp 50 cp 100 cp 150 cp 200 cp.001 25 6302800 6300600 136 74 47 33 25.0015 37.5 6302801 6300601 148 88 61 45 36.002 50 6302802 6300602 162 109 76 57 45.003 75 6302803 6300603 213 145 103 78 61.005 125 6302804 6300604 267 191 140 108 86.007 175 6302805 6300605 287 206 152 117 94.008 200 6302806 6300606 291 212 158 122 98.010 250 6302807 6300607 291 212 158 122 98.015 375 6302808 6300608 291 212 158 122 98.020 500 6302809 6300609 291 212 158 122 98ORDERINGMOTOR DESCRIPTIONCODE P/N H.P. PHASE VOLTS CURRENTS CYCLE MOTOR TYPE-99 6357700 1/3 3 230/460 AC 60 TEFC-01 6357701 1/3 3 230/460 AC 50/60 EPNV-02 6357702 1/3 3 115/230 AC 60 TEFC-03 6357703 1/3 1 115/230 AC 50/60 EPNV-13 6357713 1/3 3 190/380 AC 50 EPNV-14 6357714 1/4 3 190/380 AC 50 TEFC-36 6357736 1/3 3 208/415 AC 50 EPNVElement kit includes: Element, Knife, Adapter, Spider, Support Rods (3), Thrust Washer andBushing, Head/Bowl Gasket.To specify the completeG-144 fi lter part number, addthe two-digit motor orderingcode to the end of the fi lterpart number. For example:6302804-01TEFC = Totally EnclosedFan CooledEPNV = Explosion ProofNon-VentilatedMETALEDGE 08


F-144 FILTER17.00"33.57"25.07"The F-144 is a fabricated (welded) version of our largest<strong>Metaledge</strong> fi lter model. Made <strong>from</strong> standard stainless steelpressure vessel materials, it has a maximum operating pressureof 150 psi, and maximum fl ow rate of 291 gpm. The housingis designed and fabricated per ASME section VIII Division 1code. This fi lter features a motor driven element which canbe programmed to rotate continuously against a stationary<strong>cleaning</strong> knife, or programmed to periodically rotate basedon time or differential pressure.15.98"The F-144 is designed for high fl ow applications wherecontinuous fi lter <strong>cleaning</strong> is required. Such applications includetoothpaste, paints and coatings, and chocolate.STANDARD SPECIFICATIONS:Head: Stainless steel weldmentBowl: Stainless steelElement & knife: Stainless Steelpacking: PTFEInlet/outlet ports: 4.00” NPS class 150# fl anges per ASME B16.5Drain port: 3" NPTMaximum operating pressure: 150 psiMaximum operating temperature: 250º F.Case capacity: 6 gallonsWeight (approximate): with motor: 170 lbs.OPTIONS:Micron rating (see chart), Motor options: (see chart)Drain purge valve, Steam jacketASME code stamp available, special orderTwo knife blades positioned 180º apartHyblar (wear resistant plastic) knife blades32.41"7.24"F-144Allow 6" toremove element.Recommendedclearance toremove bowlcompletely away<strong>from</strong> <strong>filter</strong> is 24".optional purgedrain valveF-144 4" FLANGESELEMENTCAPACITIES IN GPM @ CLEAN ΔP OF 3PSIELEMENT SPACING FILTER KIT VISCOSITIES IN CENTIPOISEMicron Part Part WaterInches Equivalent Number Number 1 cp 50 cp 100 cp 150 cp 200 cp.001 25 6601950 6600600 136 74 47 33 25.0015 37.5 6601951 6600601 148 88 61 45 36.002 50 6601952 6600602 162 109 76 57 45.003 75 6601953 6600603 213 145 103 78 61.005 125 6601954 6600604 267 191 140 108 86.007 175 6601955 6600605 287 206 152 117 94.008 200 6601956 6600606 291 212 158 122 98.010 250 6601957 6600607 291 212 158 122 98.015 375 6601958 6600608 291 212 158 122 98.020 500 6601959 6600609 291 212 158 122 98ORDERINGMOTOR DESCRIPTIONCODE P/N H.P. PHASE VOLTS CURRENTS CYCLE MOTOR TYPE-99 6357700 1/3 3 230/460 AC 60 TEFC-01 6357701 1/3 3 230/460 AC 50/60 EPNV-02 6357702 1/3 3 115/230 AC 60 TEFC-03 6357703 1/3 1 115/230 AC 50/60 EPNV-13 6357713 1/3 3 190/380 AC 50 EPNV-14 6357714 1/4 3 190/380 AC 50 TEFC-36 6357736 1/3 3 208/415 AC 50 EPNVElement kit includes: Element, Knife, Adapter, Spider, SupportRods (3), Thrust Washer and Bushing, Head/Bowl Gasket.09 METALEDGETo specify the completeF-144 fi lter part number, addthe two-digit motor orderingcode to the end of the fi lterpart number. For example:6601950-01TEFC = Totally EnclosedFan CooledEPNV = Explosion ProofNon-Ventilated


COMPARISON CHARTSModel Ports Flow Rate of Operating Material of Construction Manual/Motor DriveWater in GPM PressureF–190 3/4" or 1" 8–24 150 psi Housing—steel Manual Only—Knife bladeNPT Threads at 275º F Element & Knife—Brass rotates around a stationaryelementF–140 11/2" 10–48 100 psi Head—machined aluminum Manual Only—ElementNPT threads at 275º F Bowl—Stainless steel rotates against a stationaryElement & Knife—SS knife bladeF–141 2" 24–82 150 psi All stainless steel Manual or Motor DrivenNPT Threads at 275º F construction—Elementrotates against astationary knife bladeG–144 4" 150# 136–291 125 psi All stainless steel Motor Driven Only—ASA Flanges at 275º F Element rotates against astationary knife bladeF–144 4" 150# 136–291 150 psi All stainless steel Motor Driven Only—NPS Class at 250º F Fabricated vessel Element rotates against aFlangesstationary knife bladeMETALEDGE FILTERS: SIZE RELATIONSHIP CHARTG-14447.92"F-14455.63"4'3'F-14124.65"F-14016.12"2'F-1909.92"1'3.5 x 3.5 disk pouch4 x 4 disk pouch


INNOVATIVE SELF-CLEANING FILTERS<strong>Purolator</strong> <strong>Facet</strong>, Inc. a CLARCOR Company | Made in USA8439 Triad Drive | Greensboro, NC 27409Tel: 800.852.4449 or 336.668.4444 | Fax: 336.668.4452Email: info@purolator-facet.com | Web: www.purolator-facet.com11/06 Printed in the USA Copyright by <strong>Purolator</strong> <strong>Facet</strong>, Inc. MEU 11/06

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