An Improved VLSI Test Economics Analysis System - Laboratory for ...

An Improved VLSI Test Economics Analysis System - Laboratory for ... An Improved VLSI Test Economics Analysis System - Laboratory for ...

larc.ee.nthu.edu.tw
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12.07.2015 Views

AbstractManagers used to consider design for testability (DFT) as an overhead in development andproduction rather than an aid. We take a full consideration on the relation between DFTmethodologies and cost/revenue models, and show that DFT may actually help engineers toshorten the total time needed in product development, which leads to lower man-power costand shorter time to market, and therefore results in more revenue through out the product'slife time. Production cost may also be reduced due to lower testing cost.Base on this, economic models are developed to model the cost and revenue of a VLSIproduct. Our system consists of a set of circuit parameters, four models, and a test methodologylibrary. The circuit parameters are normally available or easy to estimate early inthe design phase. The four models are Cost Model, Market Life Model, Time Model, andQuality Model, respectively Cost Model estimates cost, and Market Life Model estimatesrevenue. The other two models estimate parameters used by the previous two. Time Modelestimates all time related parameters, and Quality Model estimates test related parameters.Moreover, the test methodology library describes the eect of DFT on all parameters.A WWW-based VLSI test strategy planning system|the Evaluation System for TEstEngineering Methodologies (ESTEEM)|has been developed. It is an improved version ofthe system that we have developed over the past two years. The system is realized by awebbase program with secure, friendly graphic user interface and exible analysis engine.Test length and test generation time of ISCAS'89 benchmark circuits and the scanmodiedcircuits were evaluated to compare the dierence between normal and scan design.Finally, an IEEE 1149.5 MTM-Bus slave module chip is analyzed by our system. The resultshows the prot will greatly increase if DFT is used, since it saves the development timeand shortens time to market. Besides, by comparing dierent volumes for the same case, wefound a threshold volume. The total cost with DFT is lower than that without DFT underthis threshold volume.

Contents1 Introduction 11.1 Economic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 Analysis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 Previous Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Economic Models 72.1 Notation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3 Introduction to Economic Model . . . . . . . . . . . . . . . . . . . . . . . . . 142.4 Cost Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.4.1 Impact of Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.4.2 Impact of Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.4.3 Development Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.4.4 Manufacturing Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.4.5 Testing Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.5 Time Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262.6 Quality Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272.6.1 Defect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282.6.2 Yield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282.6.3 Fault Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292.7 Market Life Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322.8 Impact of Design for Testability . . . . . . . . . . . . . . . . . . . . . . . . . 33i

AbstractManagers used to consider design <strong>for</strong> testability (DFT) as an overhead in development andproduction rather than an aid. We take a full consideration on the relation between DFTmethodologies and cost/revenue models, and show that DFT may actually help engineers toshorten the total time needed in product development, which leads to lower man-power costand shorter time to market, and there<strong>for</strong>e results in more revenue through out the product'slife time. Production cost may also be reduced due to lower testing cost.Base on this, economic models are developed to model the cost and revenue of a <strong>VLSI</strong>product. Our system consists of a set of circuit parameters, four models, and a test methodologylibrary. The circuit parameters are normally available or easy to estimate early inthe design phase. The four models are Cost Model, Market Life Model, Time Model, andQuality Model, respectively Cost Model estimates cost, and Market Life Model estimatesrevenue. The other two models estimate parameters used by the previous two. Time Modelestimates all time related parameters, and Quality Model estimates test related parameters.Moreover, the test methodology library describes the eect of DFT on all parameters.A WWW-based <strong>VLSI</strong> test strategy planning system|the Evaluation <strong>System</strong> <strong>for</strong> TEstEngineering Methodologies (ESTEEM)|has been developed. It is an improved version ofthe system that we have developed over the past two years. The system is realized by awebbase program with secure, friendly graphic user interface and exible analysis engine.<strong>Test</strong> length and test generation time of ISCAS'89 benchmark circuits and the scanmodiedcircuits were evaluated to compare the dierence between normal and scan design.Finally, an IEEE 1149.5 MTM-Bus slave module chip is analyzed by our system. The resultshows the prot will greatly increase if DFT is used, since it saves the development timeand shortens time to market. Besides, by comparing dierent volumes <strong>for</strong> the same case, wefound a threshold volume. The total cost with DFT is lower than that without DFT underthis threshold volume.

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