OBD Operation Summary for 6.7L Diesel - MotorCraftService.com
OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com
Typical Engine Control Unit (ECU) Monitor Malfunction Thresholds:P0600 – – A data transfer between chips in the ECU either is not possible or has invalid check bytesOR Communication is interrupted between the CPU and the monitoring moduleP0601 – An error is detected in the post-drive ROM testP0606 – A powerstage shutoff command is active OR A communications error exists between the powerstagecontroller chip and the CPUP0607 – A software reset is detected by the ECUP060A – An irreversible error occurs with an operating system function call OR An irreversible error occurs inthe test of the monitoring moduleP060B – Failure on power-up calibration done for the A/D conversion module and A/D conversion timeperformed on ECU start OR >249 mV reading in the cycle following grounding of a specific voltage OR Cyclicalconversion of a predetermined voltage results in 4830 mV reading.P060D – If either pedal voltage 1 or pedal voltage 2 < 742 mV and (pedal voltage 1) – 2 * (pedal voltage 2) >547 mV OR If pedal voltage 1 and pedal voltage 2 >= 742 mV and (pedal voltage 1) – 2 * (pedal voltage 2) >1055 mVP0611 – If the raw voltage detected by an internal ECU voltage measurement for fuel system Nominal VoltageCalibration falls below 0 mV or above 3300 mV for the monitoring durationP061A – Commanded inner torque > permissible inner torque at current engine operating conditionP061B – The energizing time for Zero Fuel Calibration is 850 ms (beyond limits for P02CC-P02DA) OR The difference between programmed energizing time and actual energizing time exceeds 127.2 usor The requested time for start of energizing of a given fuel injection is outside the crank angle regime permittedfor that injectionOR The correction in requested fuel injection quantity due to transient pressure effects within the fuel injector ascalculated by the control software and as calculated by the monitor exceeds 5 mg for an injectionP061C – The engine speed calculated by the control software and the engine speed calculated by the monitordeviate by more than 400 RPMP062B – If an error is detected in a requested post injection OR If requested energizing time exceeds 200 uswhen the controller is operating in overrun/decel fuel shut-off modeP062F – An error is detected in an EEPROM read, write, or erase operationP06A6 – Voltage output of sensor supply 1 is 5.3 VP06A7 – Voltage output of sensor supply 2 is 5.3 VP06A8 – Voltage output of sensor supply 3 5.3 VP167F – a non-OEM calibration has been detectedP2506 – If an unexpected loss of power that resets the main ECU relay occurs OR If the main ECU relay isactive for more than 150 ms and battery voltage > 9VP2507 – The 5V internal ECU supply is 5.5 VP2610 – If, during a key off event, engine coolant temperature decreases by 30 degrees and the engine offtimer has not incremented at least 1200 seconds OR If, while running for 1200 seconds as measured by ECUtimer, the timer used for engine off time and the time as determined by the secondary timer differ by at least 100seconds OR In afterrun, if a requested 8 second stop timer measurement is 8.48 secondsFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 132 OF 157
Idle Speed and Fuel Monitor Operation:DTCsMonitor ExecutionMonitor SequenceP0506 - Idle Control System - RPM Lower Than ExpectedP0507 - Idle Control System - RPM Higher Than ExpectedP054E - Idle Control System - Fuel Quantity Lower Than ExpectedP054F - Idle Control System - Fuel Quantity Higher Than ExpectedP0506, P0507, P054E, P054F - ContinuousNoneSensors OK P0506 - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),Typical Monitoring DurationP0507 - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),P054E - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),P054F - Engine Coolant Temperature (P0116, P0117, P0118, P0128, ,Crankshaft Sensor (P0335, P0336),P0506 – 5 secP0507 – 5 secP054E – 5 secP054F – 5 secTypical Idle Speed and Fuel Monitor Entry Conditions:Entry condition Minimum MaximumP0506, P0507:Engine idle speed governor active(define this more completely)Engine Coolant Temperature (°C) 0 120Vehicle Speed (kph) 1Engine RPM 300 (stall speed) 1500 (300 rpm above maxrequestable idle speed)P054E, P054F:Engine runningTypical Idle Speed and Fuel Monitor Malfunction Thresholds:P0506 – If observed idle speed is 100 or more RPM below requested idle speedP0507 – If observed idle speed is 160 or more RPM above requested idle speedP054E – If calculated torque required for idle is 30+% below the minimum threshold of (insert threshold)P054F – If calculated torque required for idle is 30+% above the maximum of threshold of (insert threshold)FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 133 OF 157
- Page 82 and 83: Barometric Pressure and Manifold Ab
- Page 84 and 85: Turbine Upstream Pressure Sensor Pl
- Page 86 and 87: EGR Valve Position SensorAnalog inp
- Page 88 and 89: Engine Coolant & Engine Oil Correla
- Page 90 and 91: Engine Oil Temperature (EOT) Sensor
- Page 92 and 93: Typical Camshaft and Crankshaft Sen
- Page 94 and 95: Typical Fan and Fan Speed Sensor Ch
- Page 96 and 97: MAF Rationality CheckA rationality
- Page 98 and 99: Mass Air Flow Sensor Plausibility C
- Page 100 and 101: Reductant Pressure Sensor Signal Ra
- Page 102 and 103: DEF System Pressure ControlDEF pres
- Page 104 and 105: Reductant Tank Level Sensor Circuit
- Page 106 and 107: Reductant Tank Temperature Circuit
- Page 108 and 109: Exhaust Gas Temperature Sensor Rati
- Page 110 and 111: Exhaust Gas Temperature Rationality
- Page 112 and 113: Diesel Particulate Filter Pressure
- Page 114 and 115: Typical Actuator Jammed Valve Entry
- Page 116 and 117: ECB Valve Actuator Signal Range Che
- Page 118 and 119: Reductant Pump MotorThe Reductant P
- Page 120 and 121: Reductant Pump Motor Circuit Checks
- Page 122 and 123: Reductant Dosing Valve Circuit Chec
- Page 124 and 125: Reverting ValveIn order to reverse
- Page 126 and 127: Urea HeatersAqueous urea water solu
- Page 128 and 129: Additional plausibility check for h
- Page 130 and 131: Engine Control Unit (ECU) Monitor O
- Page 134 and 135: Lack of Communication Codes:CAN Com
- Page 136 and 137: Glow PlugsThe diesel engine uses gl
- Page 138 and 139: Glow Plug Circuit Open Load Check O
- Page 140 and 141: Glow Plug Circuit Resistance Out of
- Page 142 and 143: Miscellaneous ECU Errors:VID Block
- Page 144 and 145: Most vehicle applications no longer
- Page 146 and 147: Transmission Fluid Temperature Sens
- Page 148 and 149: Shift Solenoid Functional Check Ope
- Page 150 and 151: Pressure Control Solenoid Check Ope
- Page 152 and 153: Transmission OutputsShift Solenoids
- Page 154 and 155: On Board Diagnostic ExecutiveThe On
- Page 156 and 157: I/M Readiness CodeThe readiness fun
Idle Speed and Fuel Monitor <strong>Operation</strong>:DTCsMonitor ExecutionMonitor SequenceP0506 - Idle Control System - RPM Lower Than ExpectedP0507 - Idle Control System - RPM Higher Than ExpectedP054E - Idle Control System - Fuel Quantity Lower Than ExpectedP054F - Idle Control System - Fuel Quantity Higher Than ExpectedP0506, P0507, P054E, P054F - ContinuousNoneSensors OK P0506 - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),Typical Monitoring DurationP0507 - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),P054E - Engine Coolant Temperature (P0116, P0117, P0118, P0128,Crankshaft Sensor (P0335, P0336),P054F - Engine Coolant Temperature (P0116, P0117, P0118, P0128, ,Crankshaft Sensor (P0335, P0336),P0506 – 5 secP0507 – 5 secP054E – 5 secP054F – 5 secTypical Idle Speed and Fuel Monitor Entry Conditions:Entry condition Minimum MaximumP0506, P0507:Engine idle speed governor active(define this more <strong>com</strong>pletely)Engine Coolant Temperature (°C) 0 120Vehicle Speed (kph) 1Engine RPM 300 (stall speed) 1500 (300 rpm above maxrequestable idle speed)P054E, P054F:Engine runningTypical Idle Speed and Fuel Monitor Malfunction Thresholds:P0506 – If observed idle speed is 100 or more RPM below requested idle speedP0507 – If observed idle speed is 160 or more RPM above requested idle speedP054E – If calculated torque required <strong>for</strong> idle is 30+% below the minimum threshold of (insert threshold)P054F – If calculated torque required <strong>for</strong> idle is 30+% above the maximum of threshold of (insert threshold)FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 133 OF 157