OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

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Urea HeatersAqueous urea water solution (Diesel Exhaust Fluid) freezes at -11°C (12 deg. F). In order to keep the fluid liquid atlow ambient temperatures, the system includes 3 heaters:tank heater (PTC heater element – self regulating)pump heater (PTC heater element – self regulating)pressure line heater (Resistance heater)The heater power stages are located in the glow plug control module (GPCM). The tank heater is connected toheater power stage #1. The pressure line & pump heater are connected in parallel to heater power stage #2.All SCR-heater related circuit checks are performed inside the GCU. The information is sent via CAN to the enginecontrol module (ECM).Additionally the GCU sends the supply voltage and the actual heater current for each circuit to the ECM.Based on this information the heater plausibility checks are performed on the ECM.FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 126 OF 157

Reductant Heater Plausibility ChecksBased on the information of heater voltage and heater current, the actual conductance at peak power is calculatedfor each heater circuit. This value is checked against the nominal value including tolerances.Typical characteristic of PTC heater conductance:Reductant Heater Plausibility Check Operation:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP20BA – Reductant Heater "A" Control PerformanceP20BE – Reductant Heater "B" Control PerformanceOnce per drive cycle (at peak heater power)P20B9, P20BB, P20BC must complete for P20BAP20BD, P20BF, P20C0 must complete for P20BEnone1 event for fault detectionTypical Reductant Heater Plausibility Check Malfunction Thresholds:P20BA: > nominal conductance of heater circuit #1 + max. tolerance or< nominal conductance of heater circuit #1 – max. toleranceP20BE: > nominal conductance of heater circuit #2 + max. tolerance or< nominal conductance of heater circuit #2 – max. toleranceFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 127 OF 157

Reductant Heater Plausibility ChecksBased on the in<strong>for</strong>mation of heater voltage and heater current, the actual conductance at peak power is calculated<strong>for</strong> each heater circuit. This value is checked against the nominal value including tolerances.Typical characteristic of PTC heater conductance:Reductant Heater Plausibility Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP20BA – Reductant Heater "A" Control Per<strong>for</strong>manceP20BE – Reductant Heater "B" Control Per<strong>for</strong>manceOnce per drive cycle (at peak heater power)P20B9, P20BB, P20BC must <strong>com</strong>plete <strong>for</strong> P20BAP20BD, P20BF, P20C0 must <strong>com</strong>plete <strong>for</strong> P20BEnone1 event <strong>for</strong> fault detectionTypical Reductant Heater Plausibility Check Malfunction Thresholds:P20BA: > nominal conductance of heater circuit #1 + max. tolerance or< nominal conductance of heater circuit #1 – max. toleranceP20BE: > nominal conductance of heater circuit #2 + max. tolerance or< nominal conductance of heater circuit #2 – max. toleranceFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 127 OF 157

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