OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

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Reductant Pump Motor Circuit ChecksReductant Pump Motor Open/Short Check Operation:DTCsMonitor executionMonitor SequenceSensors OKMonitoring DurationP208A – Reductant Pump Control Circuit OpenP208C – Reductant Pump Control Circuit LowP208D – Reductant Pump Control Circuit HighContinuous – Open and Low with driver off / High with driver onnonenoneCircuit Open / Low: 8 seconds to register a malfunctionCircuit High: 2 seconds to register a malfunctionTypical Reductant Motor Check Malfunction Thresholds:No calibration thresholds available, fault information is sent directly from power stage.P208A - Reductant Pump Control Open Circuit > 5.80 voltsP208C - Reductant Pump Control Circuit Low < 3.50 voltsP208D - Reductant Pump Control Circuit High > 2.2 ampsFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 120 OF 157

Reductant Pump Motor Functional CheckThe functional check monitors the Pump Motor Speed Deviation. This test is run if the commanded pump speed iswithin normal operating range, i.e. duty cycle 6.5 to 80 %. In this test if the internal RPM measurement of theReductant Pump Motor speed is not matching the commanded speed within a certain percentage, a fault isdetected and the system is shut down for this key cycle.Reductant Pump Motor Control (Normal) Functional Check Operation:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP208B – Reductant Pump Control Range/PerformancecontinuousP208A , P208C, P208D must completeReductant pump pressure sensor, Reductant injector5 sec for fault detectionTypical Reductant Pump Motor Control (Normal) Functional Check Malfunction Thresholds:P208B: > 300 RPM errorReductant Dosing Valve (Injector)The reductant dosing valve is used to meter and atomize the reductant liquid before it is mixed with the exhaustgas. Normal operating frequency is between 3 Hz and .3 Hz. The cooling body contains heat sink fins to keep theinjector and reductant below the boiling point. If the sensed temperature is nearing the maximum temperaturethreshold, reductant spray will be increased in quantity to actively cool the valve.FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 121 OF 157

Reductant Pump Motor Functional CheckThe functional check monitors the Pump Motor Speed Deviation. This test is run if the <strong>com</strong>manded pump speed iswithin normal operating range, i.e. duty cycle 6.5 to 80 %. In this test if the internal RPM measurement of theReductant Pump Motor speed is not matching the <strong>com</strong>manded speed within a certain percentage, a fault isdetected and the system is shut down <strong>for</strong> this key cycle.Reductant Pump Motor Control (Normal) Functional Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP208B – Reductant Pump Control Range/Per<strong>for</strong>mancecontinuousP208A , P208C, P208D must <strong>com</strong>pleteReductant pump pressure sensor, Reductant injector5 sec <strong>for</strong> fault detectionTypical Reductant Pump Motor Control (Normal) Functional Check Malfunction Thresholds:P208B: > 300 RPM errorReductant Dosing Valve (Injector)The reductant dosing valve is used to meter and atomize the reductant liquid be<strong>for</strong>e it is mixed with the exhaustgas. Normal operating frequency is between 3 Hz and .3 Hz. The cooling body contains heat sink fins to keep theinjector and reductant below the boiling point. If the sensed temperature is nearing the maximum temperaturethreshold, reductant spray will be increased in quantity to actively cool the valve.FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 121 OF 157

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