OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

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Typical Actuator Jammed Valve Entry Conditions:Entry Condition Minimum MaximumGovernor Active (closed-loop position control)Adaptive Learning Not ActiveJammed Valve Fault Not Present on ActuatorRPM700 rpmTypical EGR Valve Jammed Check (P04DA/P04D9) Malfunction Thresholds:EGRVlv_rGovDvt > 8.60Throttle Valve Actuator Signal Range CheckThe diagnostics for the circuit range check on the pwm signal to the throttle valve are internal to the h-bridge PWMpower-stage. Open load, short-circuit to ground, and short-circuit to battery are detected on both the positive andnegative control lines to the actuator.Throttle Valve Actuator Open-Load (P02E0) Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP02E0 – Diesel Intake Air Flow Control Circuit / OpenAt start; when Power-stage is OFF and if Jammed Valve is detected.None2 seconds to register a malfunctionThrottle Valve Actuator Short Circuit (P02E2/P02E3) Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP02E2- Diesel Intake Air Flow Control Circuit Low;P02E3- Diesel Intake Air Flow Control Circuit HighContinuous; when power stage ONNone2 seconds to register a malfunction.FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 114 OF 157

Throttle Valve Actuator Jammed DetectionThe throttle valve has a component level diagnostic to make sure that the valve is not stuck or sticking in a mannersuch that it cannot reach the desired position. The monitor runs if a jammed valve is not already detected, positioncontrol is in closed-loop control, and adaptive learning is not active. A minimum engine speed is used as an entrycondition.If the position governor deviation is above a maximum calibrated threshold then an output ramp for the detection ofa permanent positive control fault begins. It the output ramp reaches a calibrated threshold then a jammed valvemalfunction is detected. Similarly, if the position governor deviation is below a minimum calibrated threshold thenan output ramp for the detection of permanent negative control deviation begins. If the output ramp reaches acalibration threshold then a jammed valve is detected.Actuator Jammed Valve Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP02EC – Diesel Intake Air Flow Control High Air Flow Detected,P02ED – Diesel Intake Air Flow Control Low Air Flow DetectedContinuousNone10 seconds to register a malfunctionTypical Actuator Jammed Valve Entry Conditions:Entry Condition Minimum MaximumGovernor Active (closed-loop position control)Adaptive Learning Not ActiveJammed Valve Fault Not Present on ActuatorRPM700 rpmTypical Throttle Jammed Valve Check (P02EC/P02ED) Malfunction Thresholds:ThrVlv_rGovDvt > 29.8FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 115 OF 157

Typical Actuator Jammed Valve Entry Conditions:Entry Condition Minimum MaximumGovernor Active (closed-loop position control)Adaptive Learning Not ActiveJammed Valve Fault Not Present on ActuatorRPM700 rpmTypical EGR Valve Jammed Check (P04DA/P04D9) Malfunction Thresholds:EGRVlv_rGovDvt > 8.60Throttle Valve Actuator Signal Range CheckThe diagnostics <strong>for</strong> the circuit range check on the pwm signal to the throttle valve are internal to the h-bridge PWMpower-stage. Open load, short-circuit to ground, and short-circuit to battery are detected on both the positive andnegative control lines to the actuator.Throttle Valve Actuator Open-Load (P02E0) Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceMonitoring DurationP02E0 – <strong>Diesel</strong> Intake Air Flow Control Circuit / OpenAt start; when Power-stage is OFF and if Jammed Valve is detected.None2 seconds to register a malfunctionThrottle Valve Actuator Short Circuit (P02E2/P02E3) Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceMonitoring DurationP02E2- <strong>Diesel</strong> Intake Air Flow Control Circuit Low;P02E3- <strong>Diesel</strong> Intake Air Flow Control Circuit HighContinuous; when power stage ONNone2 seconds to register a malfunction.FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 114 OF 157

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