OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

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Diesel Particulate Filter Pressure Sensor Rationality CheckDTCsMonitor ExecutionMonitor SequenceSensors OKTypical Monitoring DurationP2453 – DPFP Sensor Circuit Range/PerformanceP2456 – DPFP Sensor Circuit Intermittent/ErraticContinuous.None.2 seconds.Typical Diesel Particulate Filter Pressure Sensor Rationality Check Entry Conditions:Entry Condition Minimum MaximumExhaust Volume 500 m3/hour None.Dynamic Exhaust Volume > 100 m3/h/s or < -100 m3/h/s None.Typical Diesel Particulate Filter Pressure Sensor Rationality Check Thresholds:Performance ThresholdDynamic Threshold1 kPa minimum for exhaust flows > 500 m3/hourThe threshold for the dynamic test is a function of dynamic exhaustflow. Typical values range from 0.1 kPa at 100 m3/h/s to 2 kPa at 800m3/h/s.Diesel Particulate Filter Pressure Offset TestThe DPFP Sensor is checked during after-run conditions (period where the key is turned off, however the ECU isstill powered), to verify that the sensor has not drifted from the ambient with no exhaust flow. This test is performedby comparing the sensed pressure to a threshold (due the the gauge sensor, this value should be 0)Diesel Particulate Filter Pressure Sensor Offset CheckDTCsP2452 – DPFP Sensor Circuit "A"Monitor ExecutionMonitor SequenceSensors OKTypical Monitoring DurationAfterrunNone.DPFP Sensor1 second.Typical Diesel Particulate Filter Pressure Sensor Offset CheckThresholds:Exhaust Pressure Sensor value > 10hPaFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 112 OF 157

Engine OutputsEGR Valve Actuator Signal Range CheckThe diagnostics for the circuit range check on the pwm signal to the EGR valve are internal to the h-bridge PWMpower-stage. Open load, short-circuit to ground, and short-circuit to battery are detected on both the positive andnegative control lines to the actuator.EGR Valve Actuator Open-Load (P0490) Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP0490 – EGR "A" Control Circuit HighAt start; when Power-stage is OFF and if Jammed Valve is detected.None2 seconds to register a malfunctionEGR Valve Actuator Short Circuit (P0489/P0490) Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP0489 – EGR "A Control Circuit Low,P0490 – EGR "A" Control Circuit HighContinuous; when Power-stage ONNone2 seconds to register a malfunction.EGR Valve Actuator Jammed DetectionThe EGR valve has a component level diagnostic to make sure that the valve is not stuck or sticking in a mannersuch that it cannot reach the desired position. The monitor runs if a jammed valve is not already detected, positioncontrol is in closed-loop control, and adaptive learning is not active. A minimum engine speed is used as an entrycondition..If the position governor deviation is above a maximum calibrated threshold then an output ramp for the detection ofa permanent positive control fault begins. It the output ramp reaches a calibrated threshold then a jammed valvemalfunction is detected. Similarly, if the position governor deviation is below a minimum calibrated threshold thenan output ramp for the detection of permanent negative control deviation begins. If the output ramp reaches acalibration threshold then a jammed valve is detected,EGR Valve Jammed Check Operation:DTCsMonitor executionMonitor SequenceMonitoring DurationP04DA – Closed Loop EGR Control At Limit – Flow Too High,P04D9 – Closed Loop EGR Control At Limit – Flow Too LowContinuousNone10 seconds to register a malfunctionFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 113 OF 157

<strong>Diesel</strong> Particulate Filter Pressure Sensor Rationality CheckDTCsMonitor ExecutionMonitor SequenceSensors OKTypical Monitoring DurationP2453 – DPFP Sensor Circuit Range/Per<strong>for</strong>manceP2456 – DPFP Sensor Circuit Intermittent/ErraticContinuous.None.2 seconds.Typical <strong>Diesel</strong> Particulate Filter Pressure Sensor Rationality Check Entry Conditions:Entry Condition Minimum MaximumExhaust Volume 500 m3/hour None.Dynamic Exhaust Volume > 100 m3/h/s or < -100 m3/h/s None.Typical <strong>Diesel</strong> Particulate Filter Pressure Sensor Rationality Check Thresholds:Per<strong>for</strong>mance ThresholdDynamic Threshold1 kPa minimum <strong>for</strong> exhaust flows > 500 m3/hourThe threshold <strong>for</strong> the dynamic test is a function of dynamic exhaustflow. Typical values range from 0.1 kPa at 100 m3/h/s to 2 kPa at 800m3/h/s.<strong>Diesel</strong> Particulate Filter Pressure Offset TestThe DPFP Sensor is checked during after-run conditions (period where the key is turned off, however the ECU isstill powered), to verify that the sensor has not drifted from the ambient with no exhaust flow. This test is per<strong>for</strong>medby <strong>com</strong>paring the sensed pressure to a threshold (due the the gauge sensor, this value should be 0)<strong>Diesel</strong> Particulate Filter Pressure Sensor Offset CheckDTCsP2452 – DPFP Sensor Circuit "A"Monitor ExecutionMonitor SequenceSensors OKTypical Monitoring DurationAfterrunNone.DPFP Sensor1 second.Typical <strong>Diesel</strong> Particulate Filter Pressure Sensor Offset CheckThresholds:Exhaust Pressure Sensor value > 10hPaFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 112 OF 157

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