OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

OBD Operation Summary for 6.7L Diesel - MotorCraftService.com OBD Operation Summary for 6.7L Diesel - MotorCraftService.com

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DEF System Pressure ControlDEF pressure is maintained via:Feedback knowledge of sensed pressure.A set point pressure is determined by engine operating conditions (500 kPa over exhaust backpressure). If apressure increase is desired, the urea pump motor speed is increased by increasing the PWM output. Pressuredecreases are analogous; as the system has a backflow throttle, pressure will decrease to 0 unless the pumpmotor in run continuously.Reductant Pressure Control (Normal) Functional Check Operation:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP20E8 - Reductant Pressure Too LowP20E9 - Reductant Pressure Too HighContinuousP20E8 & P20E9 are inhibited by active P204b, P204C or P204Dcodesreductant pump pressure sensor, reductant pump motor,reductant injector> 10 sec (resp. > 60 sec, see below)Typical Reductant Pressure Control (Normal) Functional Check Entry Conditions:Entry Condition Minimum MaximumDEF system pressure in closed loop control previouslyTrueTypical Reductant Pressure Control (Normal) Functional Check Malfunction Thresholds:P20E8: < 400 kPa for 60 sec respectively < 300 kPa for 10 secP20E9: > 650 kPa for 10 sec respectively > 790 kPa for 1 secFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 102 OF 157

Reductant Tank Level SensorThe task of the discrete level sensor is to measure the tank level at 3 different heights. The determination of areductant level is limited to liquid reductant. Frozen reductant cannot be detected. The measured level will be usedto update the calculation of remaining quantity in the reductant tank.The level sensor consists of four high-grade stainless steel pins. The length of each pin defines the tank level(height) which is to be checked. Only three pins can be used for level evaluation. The fourth pin is used as groundpin. Due to the electrical conductivity of Urea the level sensor will determine whether the tank level is above orbelow the respective level sensor position. This information will be directly evaluated by the ECU.Reductant Tank Level Sensor:Reductant Tank Level Sensor Circuit Tree:FORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 103 OF 157

DEF System Pressure ControlDEF pressure is maintained via:Feedback knowledge of sensed pressure.A set point pressure is determined by engine operating conditions (500 kPa over exhaust backpressure). If apressure increase is desired, the urea pump motor speed is increased by increasing the PWM output. Pressuredecreases are analogous; as the system has a backflow throttle, pressure will decrease to 0 unless the pumpmotor in run continuously.Reductant Pressure Control (Normal) Functional Check <strong>Operation</strong>:DTCsMonitor executionMonitor SequenceSensors/Actuators OKMonitoring DurationP20E8 - Reductant Pressure Too LowP20E9 - Reductant Pressure Too HighContinuousP20E8 & P20E9 are inhibited by active P204b, P204C or P204Dcodesreductant pump pressure sensor, reductant pump motor,reductant injector> 10 sec (resp. > 60 sec, see below)Typical Reductant Pressure Control (Normal) Functional Check Entry Conditions:Entry Condition Minimum MaximumDEF system pressure in closed loop control previouslyTrueTypical Reductant Pressure Control (Normal) Functional Check Malfunction Thresholds:P20E8: < 400 kPa <strong>for</strong> 60 sec respectively < 300 kPa <strong>for</strong> 10 secP20E9: > 650 kPa <strong>for</strong> 10 sec respectively > 790 kPa <strong>for</strong> 1 secFORD MOTOR COMPANY REVISION DATE: FEBRUARY 9, 2012 09.01.00.02-PAGE 102 OF 157

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