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Import Belgium & Luxembourg<strong>Profilex</strong> s.a.4A, Z.I. In den AllernL-9911 TroisviergesTel: 00352/99 89 06Fax: 00352/26 95 73 73www.profilex-<strong>system</strong>s.comprofilex@pt.lu


LINEAR SYSTEMPart. N 95.0106/0MINITEC LINEAR SYSTEM 1


INTRODUCTION CONTENTSCONTENTSSTATEMENT6 Minitec CAD support6 MiniTec CADMenu6 MiniTec iCadSTANDARD LINEAR BEARINGS10 KB...G12 KB...14 KBB...G16 LME...TORQUE LINEAR BEARING42 SSP...44 SSPF...46 SSPT...48 SSPB...50 SPR...SUPER LINEAR BEARINGS18 SB...MINIATURE LINEAR BEARINGS20 SM..GLARGE LINEAR BEARINGS22 SM...TANDEM LINEAR BEARINGS24 KB...W24 KB...GWSLIDE UNITS54 GE...54 GE...AJ54 GE...OPAJSLIDE UNITS LIGHT SERIES56 LGE...56 LGE...AJ58 LGE...OP58 LGE...OPAJCOMPACT SLIDE UNITS60 CGE...FLANGE LINEAR BEARINGS26 KBF...26 KBF...G26 KBK..26 KBK...GTANDEM LINEAR BEARINGS WITH FLANGE28 KBF...W28 KBF...GW28 KBK..W28 KBK...GWTANDEM LINEAR BEARINGS WITH CENTRIC FLANGE30 KBFC...30 KBFC..G30 KBKC...30 KBKC...GSLIDE UNIT ADJUSTABLE62 LGE..SOP62 LGE..SOPAJFLANGED SLIDE UNIT64 FLE...TANDEM SLIDE UNIT66 TFE...68 TGE...68 TGE...AJ70 TGE...OP70 TGE...OPAJFLANGE LINEAR BEARINGS32 LFK...GUUTANDEM LINEAR BEARING WITH SQUARE FLANGE34 LKWK...GUUCOMPACT LINEAR BEARINGS36 KH...ASSEMBLED UNITS74 QGE...74 QGE...GTRAVERSE FOR ASSEMBLED UNIT76 T..A76 T..B2 MINITEC LINEAR SYSTEM


INTRODUCTION CONTENTSCONTENTSASSEMBLED UNIT OPEN VERSION78 QGE..OP78 QGE...GOPCOMPONENTS LRSHAFT SUPPORT BLOCKS82 CWB...84 WB...SHAFT SUPPORT BLOCK LIGHT VERSION86 LWB...FLANGED SHAFT SUPPORT BLOCK88 FWB...SHAFT SUPPORT92 WU...92 WUG...92 WUW...SHAFT SUPPORT LOW VERSION96 LWU...96 LWG...96 LWW...SHAFT SUPPORT SINGLE-ROW PITCH98 SWG...-198 SWW...-1SHAFT SUPPORT TWO-ROWED PITCH100 SWG...-2100 SWW...-2SHAFT SUPPORT102 NWU...102 NWG...102 NWW...122 Shaft 12122 Ball Bearing LR 12123 Ball Bearing LR 12 L123 Shaft supporting profile124 Shaft retention device124 Fixing kit LRK125 Fixing kit LRE125 End Cap LR (Right)126 End Cap LR (Left)126 Cover profile LR127 Shaft 16127 Shaft supporting profile LR 16128 Shaft fastener left LR 16128 Shaft retention device right LR 16129 Ball bearing LR 16129 End cap LR 16130 Bolt concentric LR 16130 Eccentric bush131 Toothed rack 8131 Timing belt 16 AT 5132 Timing belt 32 AT 10132 Timing belt tensioner133 Fastening kit for timing belt tensionning device 45133 Fastening kit for timing belt tensionning device 45 x 90 F134 Fastening kit for timing belt tensioning device 45x90H134 Fastening kit for timing belt tensioning device 90135 Protective Bellow LR 45135 Fastening kit for protective bellow LR 45136 Protective Bellow LR 90136 Fastening kit for protective bellow LR 90137 Protective bellow LR 180137 Fastening kit for protective bellow LR 180138 Adaptor plate138 Connecting shaft 45139 Connecting shaft 90139 Clutch 20140 Slide clamping unit (Top) LWG / LWN / LWREADY FOR USE MODULS LRPRECISION SHAFTS142 Connection of motors143 Timing belt pulley T 45143 Timing belt pulley T 90144 Timing belt pulley LR 6145 Timing belt pulley T 45 Z145 Timing belt pulley T 90 Z146 Belt drive 45MINITEC LINEAR SYSTEM 3


INTRODUCTION CONTENTSCONTENTS146 Belt drive 90147 Slide LR 6147 Slide LR 6 with cover148 Slide LR 6 Z148 Rail LR 6149 Module LR 6 Z 45149 Module LR 6 Z 90150 Slide LW 32150 Slide LW 32 E151 Slide LW 45151 Slide LW 90152 Slide LW 135152 Slide LW 180153 Rail 19153 Rail 32154 Rail 45154 Rail 45 x 90 F155 Rail 45 x 90 H155 Rail 135 F156 Rail 135 H156 Rail 45 x 180 F157 Rail 45 x 180 H157 Rail 90158 Rail 180 F158 Rail 180 H159 Slide LR16 - 45159 Slide LR 16 - 90160 Rail LR 16 45x90 H160 Rail LR 16 90x180 H161 Rail LR 16 90COMPONENTS LB165 Profile 45 X 90 S165 Profile 45 X 135 1G166 Profile 45 X 180 1G166 Profile 90 X 90 S167 Profile 90 X 180 S167 Ball bushing LME 20 UU168 Centering bush168 Shaft 20169 Shaft 20 FOR LB-SYSTEM169 End cap LB 45170 End cap LB 45 x 135170 End cap LB 45 x 180171 End cap LB 90171 End cap LB 180READY FOR USE MODULS LB173 Slide LB 45173 Slide LB 45 x 135174 Slide LB 45 x 180174 Slide LB 90175 Slide LB 180175 Shaft support block WB 45176 Shaft support block WB 45 x 135176 Shaft support block WB 45 x 180177 Shaft support block WB 90177 Shaft support block WB 180178 Linear module LB 90178 Linear module LB 180COMPONENTS LG182 Slide rail LG182 Slide rail LN183 Slide rail LN-SREADY FOR USE MODULS LG185 Slide LWG 32 x 45 - 45185 Slide LWG 32 x 45 - 90186 Slide LWG 45/45 - 45186 Slide LWG 45/45 - 90187 Slide LWN 32 x 45 - 45187 Slide LWN 32 x 45 - 90188 Slide LWN 45/45 - 45188 Slide LWN 45/45 - 90189 Slide LWN-S190 Linear-module LMZ 90191 Linear-module LMZ 90192 Mini-adjusting units193 Adjusting units194 Mini adjusting unit fitting kit194 Mini adjusting unit with profile 45 x 45195 Mini adjusting unit with profile 19 x 45195 Mini adjusting unit with profile 19 x 32196 Mini adjusting unit with handle profile 32196 Adjusting unit VEN 45 x 90 H197 Adjusting unit VEN 45 x 90 F197 Adjusting unit VEN 90198 Adjusting unit VEN 45 x 90 S198 Adjusting unit VEW 45 x 90 H199 Adjusting unit VEW 45 x 90 F199 Adjusting unit VEW 90Notes4 MINITEC LINEAR SYSTEM


INTRODUCTIONTHE COMPLETE LINEAR SYSTEMFrom individual components to an installation-ready moduleMINITEC PROFILE ALIGNING RAILSMINITEC BALL SCREW THREAD DRIVESMINITEC UNISLIDESMINITEC LINEAR MODULESMINITEC LINEAR SYSTEM 5


INTRODUCTION STATEMENTMiniTec CAD SupportOur CAD tools are the logical supplement to the hardware of our construction <strong>system</strong>. All planning andassembly requirements are comprehensively considered. The combination of components and software opensup the full potential for efficient, flexible, and modern machinery construction.Time is a key factor in modern and economic machine construction. The time expended for a constructionaffects the costs to a great extent as well as the speed of implementation. It is not unusual that the expenditurefor calculation, design, operation scheduling, and assembly to amount to more than half of the totalcosts. The ergonomic design of all the components of our <strong>system</strong> and the ease of assembly with our powerlockfastener without drilling results in a significant <strong>sa</strong>ving of time.Planning and operations scheduling often offer an even greater potential for <strong>sa</strong>ving time. A fundamental stepforward with regard to planning and avoidance of errors are our MiniTec CADmenu for AutoCAD and Mini-Tec iCAD design tools with more than 50 formats for all other CAD <strong>system</strong>s. The design time is reduced bymore than 60% with these tools compared with conventional designing.All components are contained in 2D and 3D in the electronic catalog. Defined insertion points facilitate positioningin the drawing. Any processing and the connectors that may be required are displayed for each ofthe components and can be added if desired. A parts-list is automatically created in which the overmeasurementsfor panel elements are correctly calculated. Identie parts are summarized in a order list. The weight ofthe individual items and the total weight is displayed. The parts list can be generated in German, English, orFrench. Interfaces to Word and Excel enable the data-transfer to planning <strong>system</strong>s and the creation of documentationsor the further processing of the data.MiniTec CADmenu for AutoCAD* 2004 - 2008Part N° 95.0858/0- Design tool using AutoCAD commands- Automated design modules for- Linear axes- Safety equipment- Conveyor belts- Roller belts- Workplaces° Installation routine for AutoCAD 2002 can be downloaded from our website www.minitec.de/cadsupportMiniTec ICAD 3.5 for all CAD SystemsPart N° 95.0864/0- Autonomous design tool that can also be used without a CAD <strong>system</strong>- Direct interfaces to all common CAD <strong>system</strong>s such as MechanicalDesktop, ProEngineer, Solid Works, Solid-Edge, MegaCAD, etc.- More than 50 data output formats in 2D and 3D- Automated design module for <strong>linear</strong> axes, slide guides, conveyors,workplaces- Latest version plus updates to download from www.minitec.de*AutoCAD is a registered trademark of AUTODESK, Inc. - Word and Excel are registered trademarks of Microsoft6 MINITEC LINEAR SYSTEM


LINEAR BEARINGSLINEAR BEARINGSMINITEC LINEAR SYSTEM 7


LINEAR BEARINGSTECHNICAL DATASPECIAL FEATURES1. Compact DesignIn our <strong>linear</strong> bearings, 4 to 6 rows ofballs are spaced very closely. Thisensures particularly high-precisionmovement under load from anydirection.2. High Load CapacityThe exclusive use of quality-assuredmaterials, in combination with maturedesigns,ensuresoptimaldynamicloadratings.3. Highest PrecisionThe optimum operating play is oneof the most critical points whenusing <strong>linear</strong> bearings. Our bearing<strong>sa</strong>re delivered with preciselydetermined bore tolerances.LIFETIME1. Dynamic Basic LoadThis value is the load under when atleast 90% of a group of identical <strong>linear</strong>bearings can achieve a lifetime of 105m. This lifetime is defined as thedistance traversed until materialfatigue in the balls, the outer rings,or the shaft.The lifetime of a bearing is calculatedas follows:L = lifetimeC = dynamic load rating (N)F = resulting external forcesL =C• 10F5This relation only applies when usingour shafts or the equivalent, and attemperatures of less than 100 °C.2.Static Load CapacityThe static load capacity Co is themaximum permissible load underwhich no permanent deformation willoccur in the shaft.(1/1000 of the ball diameter.)3.Load DirectionThe effective dynamic load ratingsdepend on the orientation of the loadwith respect to the ball locations. Thevalues specified in the dimensiontables are valid for a load directionthrough the ball peak position. Whenpositioning the bearing in the optimalposition, the effective dynamic loadratings may be increased by thefollowing factors:4 ball rows5 ball rowsP 16 ball rowsP 1Pnormal positionFRICTIONoptimalnormal1,106 Pnormal positionoptimalnormal1,354 Pnormal positionoptimalnormalP 1P 1optimal position= 1.414optimal position= 1.463optimal position= 1.2801,414 PP 0P 0 P 01,618 PP 0P 0 P 01,732 PP 0P 0 P 0Each individual <strong>linear</strong> bearing isprecisely measured before shipping,and tested for friction. Normally, <strong>linear</strong>bearings are mounted with a 2 µmradial gap. When used in electronicequipment, however, a radial play ofnearly zero is often neces<strong>sa</strong>ry. Forthese extreme requirements, thetracks of the bearings are given aspecial finish. This gives them thelowest possible friction andslip/stretch-free movement. Toachieve the bearing gap desired, thebearings are delivered in sorted boretolerancesin2µmsteps.Uponrequest,both bearings and shafts can beprovided already mounted with theradial gap required.LUBRICATIONThe right lubrication is an importantprerequisite for a long service life, andfor achievement of all the technicaladvantages of these <strong>linear</strong> bearings.The bearings are delivered with acorrosion-protective oil, which isnormally sufficient for operation. Forspecial requirements, grease lubricationis also possible. In this case,the amount of grease should be dosedso that the balls can move withouthindrance. Grease leaking out cancause increased friction. Forrelubrication, we recommend DIN51852 K2K lubrication greases.CAGEThe cages are made of heat-stabilisedpolyamide 6, which has provedoutstanding due to its low frictionand favourable dry-runningcharacteristics. For applications atlong-term temperatures of more than100 °C, bearings with steel cages areavailable.NOTEMovement (load orientation) only in<strong>linear</strong> direction, not radially!8 MINITEC LINEAR SYSTEM


LINEAR BEARINGSSYSTEM OF NOMENCLATURE FOR LINEAR BEARINGSKB F/K B/S 25 G W UU OP AJKBBearing lineand/or housing unitsF/KF = round flangeK = square flangeno specification = no flangeB/SB = bearing coatedS = stainless steel bearingno specification = 100Cr, 1.350525Shaft DiameterGG = plastic cageno specification = steel cageW = tandem versionno specification = standard versionWUU = two-way sealno specification = no sealUUOP = with cut-out for shaft supportno specification = closedOPAJ = bearing adjustableno specification = standardAJMINITEC LINEAR SYSTEM 9


LINEAR BEARINGS STANDARD LINEAR BEARINGSSTANDARD LINEAR BEARINGSKB...Gwith resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125Designation: KBS...GShaftDesignationØ Closed Ball Weight Adjustable Ball Weight Open Ball Weightd rmm circuit kg circuit kg circuit kg mm Tol.m581216202530405060KB 05 G4 0,011KB 05 G AJ4 0,01 5 +8/0KB 05 G UUKB 05 G UU AJKB 08 G4 0,02KB 08 G AJ4 0,02 8 +8/0KB 08 G UUKB 08 G UU AJKB 12 G4 0,041KB 12 G AJ4 0,04KB 12 G OP3 0,032 12 +8/0KB 12 G UU KB 12 G UU AJ KB 12 G UU OPKB 16 G4 0,057KB 16 G AJ4 0,056KB 16 G OP3 0,044 16 +9/-1KB 16 G UU KB 16 G UU AJ KB 16 G UU OPKB 20 G5 0,091KB 20 G AJ5 0,09KB 20 G OP4 0,075 20 +9/-1KB 20 G UU KB 20 G UU AJ KB 20 G UU OPKB 25 G6 0,215KB 25 G AJ6 0,212KB 25 G OP5 0,181 25 +11/-1KB 25 G UU KB 25 G UU AJ KB 25 G UU OPKB 30 G6 0,325KB 30 G AJ6 0,32KB 30 G OP5 0,272 30 +11/-1KB 30 G UU KB 30 G UU AJ KB 30 G UU OPKB 40 G6 0,705KB 40 G AJ6 0,694KB 40 G OP5 0,6 40 +13/-2KB 40 G UU KB 40 G UU AJ KB 40 G UU OPKB 50 G6 1,13KB 50 G AJ6 1,11KB 50 G OP5 0,97 50 +13/-2KB 50 G UU KB 50 G UU AJ KB 50 G UU OPKB 60 G6 2,05KB 60 G AJ6 2KB 60 G OP5 1,58 60 +13/-2KB 60 G UU KB 60 G UU AJ KB 60 G UU OP10 MINITEC LINEAR SYSTEM


LINEAR BEARINGS STANDARD LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Radial clearanceBasic load ratingD L B W D 1 h h 1 max. dyn. statmm Tol.m mm Tol.m mm Tol.m mm mm mm mm m m C N C o N12 0/-8 22 0/-200 14,5 0/-200 1,1 11,5 1 12 -3 206 26516 0/-8 25 0/-200 16,5 0/-200 1,1 15,2 1 12 -3 265 40222 0/-8 32 0/-200 22,9 0/-200 1,3 21 1,5 7,5 78 12 -4 510 78426 0/-9 36 0/-200 24,9 0/-200 1,3 24,9 1,5 10 78 12 -4 578 89232 0/-11 45 0/-200 31,5 0/-200 1,6 30,3 2 10 60 15 -6 862 137040 0/-11 58 0/-300 44,1 0/-300 1,85 37,5 2 12,5 60 15 -6 980 157047 0/-11 68 0/-300 52,1 0/-300 1,85 44,5 2 12,5 50 15 -8 1570 274062 0/-13 80 0/-300 60,6 0/-300 2,15 59 3 16,8 50 17 -8 2160 402075 0/-13 100 0/-300 77,6 0/-300 2,65 72 3 21 50 17 -13 3820 794090 0/-15 125 0/-400 101,7 0/-400 3,15 86,5 3 27,2 54 20 -13 4700 9800MINITEC LINEAR SYSTEM 11


LINEAR BEARINGS STANDARD LINEAR BEARINGSSTANDARD LINEAR BEARINGSKB...with steel retainerUU = seals on both sidesAlso available in stainless version, material 1.4125Designation: KBS...ShaftDesignationØ Closed Ball Weight Adjustable Ball Weight Open Ball Weightd rmm circuit kg circuit kg circuit kg mm Tol.m8121620253040506080KB 084 0,022 8 +8/0KB 08 UUKB 120,045 KB 12 AJ0,044 KB 12 OP0,035443KB 12 UU 0,044 KB 12 UU AJ 0,043 KB 12 UU OP 0,03412 +8/0KB 160,06 KB 16 AJ0,059 KB 16 OP0,048443KB 16 UU 0,059 KB 16 UU AJ 0,058 KB 16 UU OP 0,04716 +9/-1KB 200,102 KB 20 AJ0,1 KB 20 OP0,084554KB 20 UU 0,1 KB 20 UU AJ 0,098 KB 20 UU OP 0,08220 +9/-1KB 250,235 KB 25 AJ0,23 KB 25 OP0,195665KB 25 UU 0,232 KB 25 UU AJ 0,228 KB 25 UU OP 0,19325 +11/-1KB 300,36 KB 30 AJ0,355 KB 30 OP0,309665KB 30 UU 0,35 KB 30 UU AJ 0,345 KB 30 UU OP 0,330 +11/-1KB 400,77 KB 40 AJ0,758 KB 40 OP0,665665KB 40 UU 0,752 KB 40 UU AJ 0,74 KB 40 UU OP 0,64540 +13/-2KB 501,25 KB 50 AJ1,23 KB 50 OP1,08665KB 50 UU 1,21 KB 50 UU AJ 1,19 KB 50 UU OP 1,0550 +13/-2KB 602,22 KB 60 AJ2,17 KB 60 OP1,9665KB 60 UU 2,16 KB 60 UU AJ 2,11 KB 60 UU OP 1,8560 +13/-2KB 805,14 KB 80 AJ5 KB 80 OP4,3866580 +16/-4KB 80 UU 5,03 KB 80 UU AJ 4,93 KB 80 UU OP 4,2112 MINITEC LINEAR SYSTEM


LINEAR BEARINGS STANDARD LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Radial clearanceBasic load ratingD L B W D 1 h h 1 max. dyn. statmm Tol.m mm Tol.m mm Tol.m mm mm mm mm m m C N C o N16 0/-8 25 0/-200 16,5 0/-200 1,1 15,2 1 12 -3 265 40222 0/-8 32 0/-200 22,9 0/-200 1,3 21 1,5 7,5 78 12 -4 510 78426 0/-9 36 0/-200 24,9 0/-200 1,3 24,9 1,5 10 78 12 -4 578 89232 0/-11 45 0/-200 31,5 0/-200 1,6 30,3 2 10 60 15 -6 862 137040 0/-11 58 0/-300 44,1 0/-300 1,85 37,5 2 12,5 60 15 -6 980 157047 0/-11 68 0/-300 52,1 0/-300 1,85 44,5 2 12,5 50 15 -8 1570 274062 0/-13 80 0/-300 60,6 0/-300 2,15 59 3 16,8 50 17 -8 2160 402075 0/-13 100 0/-300 77,6 0/-300 2,65 72 3 21 50 17 -13 3820 794090 0/-15 125 0/-400 101,7 0/-400 3,15 86,5 3 27,2 54 20 -13 4700 9800120 0/-15 165 0/-400 133,7 0/-400 4,15 116 3 36,3 54 20 -20 7350 16000MINITEC LINEAR SYSTEM 13


LINEAR BEARINGS STANDARD LINEAR BEARINGSSTANDARD LINEAR BEARINGSKBB...Gwith resin retainerUU = seals on both sidesThin film corrosion protection on Ni-baseAdvantages: Cost-effective alternative opponent stainless steel version, no difference in load ratingResistance: 96h in <strong>sa</strong>lt spray test against red rustShaftDesignationØ Closed Ball Weight Adjustable Ball Weight Open Ball Weightd rmm circuit kg circuit kg circuit kg mm Tol.m5812162025304050KBB 05 G4 0,011KBB 05 G AJ4 0,01 5 +8/0KBB 05 G UUKBB 05 G UU AJKBB 08 G4 0,02KBB 08 G AJ4 0,019 8 +8/0KBB 08 G UUKBB 08 G UU AJKBB 12 G4 0,041KBB 12 G AJ4 0,04KBB 12 G OP3 0,032 12 +8/0KBB 12 G UU KBB 12 UU AJ KBB 12 G UU OPKBB 16 G5 0,057KBB 16 G AJ5 0,056KBB 16 G OP3 0,044 16 +9/-1KBB 16 G UU KBB 16 UU AJ KBB 16 G UU OPKBB 20 G5 0,091KBB 20 G AJ5 0,09KBB 20 G OP4 0,075 20 +9/-1KBB 20 G UU KBB 20 UU AJ KBB 20 G UU OPKBB 25 G6 0,215KBB 25 G AJ6 0,212KBB 25 G OP5 0,181 25 +11/-1KBB 25 G UU KBB 25 UU AJ KBB 25 G UU OPKBB 30 G6 0,325KBB 30 G AJ6 0,32KBB 30 G OP5 0,272 30 +11/-1KBB 30 G UU KBB 30 UU AJ KBB 30 G UU OPKBB 40 G6 0,705KBB 40 G AJ6 0,694KBB 40 G OP5 0,6 40 +13/-2KBB 40 G UU KBB 40 UU AJ KBB 40 G UU OPKBB 50 G6 1,13KBB 50 G AJ6 1,1KBB 50 G OP5 0,97 50 +13/-2KBB 50 G UU KBB 50 UU AJ KBB 50 G UU OP14 MINITEC LINEAR SYSTEM


LINEAR BEARINGS STANDARD LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Radial clearanceBasic load ratingD L B W D 1 h h 1 max. dyn. statmm Tol.m mm Tol.m mm Tol.m mm mm mm mm m m C N C o N12 0/-8 22 0/-200 14,5 0/-200 1,1 11,5 1 12 -3 69 14716 0/-8 25 0/-200 16,5 0/-200 1,1 15,2 1 12 -3 118 22622 0/-9 32 0/-200 22,9 0/-200 1,3 21 1,5 7,5 78 12 -4 265 50026 0/-9 36 0/-200 24,9 0/-200 1,3 24,9 1,5 10 78 12 -4 440 73532 0/-11 45 0/-200 31,5 0/-200 1,6 30,3 2 10 60 15 -6 610 101040 0/-11 58 0/-300 44,5 0/-300 1,85 37,5 2 12,5 60 15 -6 1000 196047 0/-11 68 0/-300 52,1 0/-300 1,85 44,5 2 12,5 50 15 -8 1400 250062 0/-13 80 0/-300 60,6 0/-300 2,15 59 3 16,8 50 17 -8 2200 410075 0/-13 100 0/-300 77,6 0/-300 2,65 72 3 21 50 17 -13 4120 7110MINITEC LINEAR SYSTEM 15


LINEAR BEARINGS STANDARD LINEAR BEARINGSSTANDARD LINEAR BEARINGSLME...with resin retainerMiniTec <strong>linear</strong> bearings in the LME series have been designed from the strictest of cost standpoints. The user thus has the possibilityof creating extremely cost-effective bearings using existing housings, shaft brackets, supports, etc. That has the advantage that lowcostsolutions require no special construction. At the <strong>sa</strong>me time, the need for duplicate inventory for accessories is eliminated.The connection dimensions and tolerances correspond to the standards introduced. The temperature range is limited to a maximumof 80 C. The interior structure and fabrication of this bearing series have been optimised for cost-effectiveness, with no compromisein the quality of the materials used. The chromium steel balls used correspond to quality class III, the massive outer shell is made ofmaterial 100Cr6, material number 1.3505, and the cage of PA 66.For cost reasons, the design of unsealed and single-sided sealed bearings was omitted. All bearings in the LME series are alwaysequipped with integrated axial seals on both sides. The sealing rings simultaneously serve to fasten the cage.Shaft Designation MØ Closed Ball circuit Weight Adjustable Ball circuit Weight d r Dmm kg kg mm Tol.m mm Tol.m5 LME 05 UU 4 0,011 LME 05 UU AJ 4 0,01 5 +8/0 12 0/-88 LME 08 UU 4 0,02 LME 08 UU AJ 4 0,02 8 +8/0 16 0/-812 LME 12 UU 4 0,041 LME 12 UU AJ 4 0,04 12 +8/0 22 0/-916 LME 16 UU 5 0,057 LME 16 UU AJ 5 0,056 16 +9/-1 26 0/-920 LME 20 UU 5 0,091 LME 20 UU AJ 5 0,09 20 +9/-1 32 0/-1125 LME 25 UU 6 0,215 LME 25 UU AJ 6 0,212 25 +11/-1 40 0/-1130 LME 30 UU 6 0,325 LME 30 UU AJ 6 0,32 30 +11/-1 47 0/-1140 LME 40 UU 6 0,705 LME 40 UU AJ 6 0,694 40 +13/-2 62 0/-1350 LME 50 UU 6 1,13 LME 50 UU AJ 6 1,11 50 +13/-2 75 0/-1360 LME 60 UU 6 2,22 LME 60 UU AJ 6 2 60 +13/-2 90 0/-1516 MINITEC LINEAR SYSTEM


LINEAR BEARINGS STANDARD LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Radial clearanceBasic load ratingL B W D 1 h max. dyn. statmm Tol.m mm Tol.m mm mm mm m m C N C o N22 0/-200 14,5 0/-200 1,1 11,5 1 12 -5 200 26025 0/-200 16,5 0/-200 1,1 15,2 1 12 -5 200 26032 0/-200 22,9 0/-200 1,3 21 1,5 12 -7 510 78036 0/-200 24,9 0/-200 1,3 24,9 1,5 12 -7 580 91045 0/-200 31,5 0/-200 1,6 30,3 2 15 -9 870 139058 0/-300 44,1 0/-300 1,85 37,5 2 15 -9 990 158068 0/-300 52,1 0/-300 1,85 44,5 2 15 -9 1580 278080 0/-300 60,6 0/-300 2,15 59 3 17 -13 2170 4070100 0/-300 77,6 0/-300 2,65 72 3 17 -13 3860 8060125 0/-400 101,7 0/-400 3,15 86,5 3 20 -16 4750 10500MINITEC LINEAR SYSTEM 17


LINEAR BEARINGS SUPER LINEAR BEARINGSSUPER LINEAR BEARINGSSB...Resin retainer with ground surface load plateAdvantage: Compension of mi<strong>sa</strong>lignment +/- 30´Higher load rating by lower weightUU = seals on both sidesShaftDesignationØ Closed Ball circuit Weight Open Ball circuit Weight d r Dmm kg kg mm Tol.m mm121620253040SB 12SB 12 UUSB 16SB 16 UUSB 20SB 20 UUSB 25SB 25 UUSB 30SB 30 UUSB 40SB 40 UU5 0,0215 0,0436 0,0586 0,1236 0,2166 0,333SB 12 OPSB 12 UU OPSB 16 OPSB 16 UU OPSB 20 OPSB 20 UU OPSB 25 OPSB 25 UU OPSB 30 OPSB 30 UU OPSB 40 OPSB 40 UU OP4 0,017 12 +8/0 224 0,035 16 +9/-1 265 0,048 20 +9/-1 325 0,103 25 +11/-1 405 0,177 30 +11/-1 475 0,275 40 +13/-2 6218 MINITEC LINEAR SYSTEM


LINEAR BEARINGS SUPER LINEAR BEARINGSMajor dimensions and tolerancesTragzahlenL B W D 1 h 1 dyn. statmm Tol.m mm Tol.m mm mm mm C N C o N32 +/-200 22,9 0/-200 1,3 21 6,5 66 1020 129036 +/-200 24,9 0/-200 1,3 24,9 9 68 1250 155045 +/-200 31,5 0/-200 1,6 30,3 9 55 2090 263058 +/-200 44,1 0/-300 1,85 37,5 11,5 57 3780 472068 +/-200 52,1 0/-300 1,85 44,5 14 57 5470 681080 +/-200 60,6 0/-300 2,15 59 19,5 56 6590 8230MINITEC LINEAR SYSTEM 19


LINEAR BEARINGS MINIATURE LINEAR BEARINGSMINIATURE LINEAR BEARINGSSM..Gwith resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125.Designation: SMS...GAttention: Please see drill tolerance measure dr. This series is for high precision application for shafts of tolerance g6.Standard shafts of tolerance h6 are suitable.ShaftDesignationØ Closed Ball Weight Adjustable Ball Weight Open Ball Weightd rmm circuit g circuit g circuit g mm Tol.m Tol.m34568810SM 03 GSM 03 G UUSM 04 GSM 04 G UUSM 05 GSM 05 G UUSM 06 GSM 06 G UUSM 08 SGSM 08 SG UUSM 08 GSM 08 G UUhighprecision4 1,35 3 0/-5 0/-84 1,9 4 0/-5 0/-84 4 5 0/-5 0/-84 7,64 10,44 15SM 06 G AJSM 06 G UU AJSM 08 SG AJSM 08 SG UU AJSM 08 G AJSM 08 G UU AJSM 10 G4 29,5SM 10 G AJ4 29SM 10 G OPSM 10 G UU SM 10 G UU AJ SM 10 G UU OP4 7,5 6 0/-6 0/-94 10 8 0/-6 0/-94 14,7 8 0/-6 0/-93 30 10 0/-6 0/-920 MINITEC LINEAR SYSTEM


LINEAR BEARINGS MINIATURE LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Radial clearanceBasic loadratingD L B W D 1 h h 1 high-precision standardmax. dyn. statmm Tol.m mm Tol.m mm Tol.m mm mm mm mm m m m C N C o N7 0/-9 10 0/-120 4 8 -3 70 1078 0/-9 12 0/-120 4 8 -3 90 13010 0/-9 15 0/-120 10,2 0/-200 1,1 9,6 4 8 -3 170 21012 0/-11 19 0/-220 13,5 0/-200 1,1 11,5 1 8 12 -3 210 27015 0/-11 17 0/-220 11,5 0/-200 1,1 14,3 1 8 12 -3 180 22015 0/-11 24 0/-220 17,5 0/-200 1,1 14,3 1 8 12 -3 280 40019 0/-11 29 0/-200 22 0/-200 1,3 18 1 6,8 80º 8 12 -4 380 560MINITEC LINEAR SYSTEM 21


LINEAR BEARINGS LARGE LINEAR BEARINGSLARGE LINEAR BEARINGSSM...with steel retainerUU = seals on both sidesAttention: Please see drill tolerance measure dr. This series is for high precision application for shafts of tolerance g6.Standard shafts of tolerance h6 are suitable.ShaftDesignationØ Closed Ball Weight Adjustable Ball Weight Open Ball Weightd rmm circuit kg circuit kg circuit kg mm Tol.m Tol.m80100120150SM 806 4,52SM 80 AJ6 4,4SM 80 OPSM 80 UU SM 80 UU AJ SM 80 UU OPSM 1006 8,6SM 100 AJ6 8,54SM 100 OPSM 100 UU SM 100 UU AJ SM 100 UU OPSM 1208 15SM 120 AJ8 14,9SM 120 OPSM 120 UU SM 120 UU AJ SM 120 UU OPSM 1508 20,25SM 150 AJ8 20,15SM 150 OPSM 150 UU SM 150 UU AJ SM 150 UU OPhighprecision5 3,75 80 0/-9 0/-155 7,2 100 0/-10 0/-206 11,6 120 0/-10 0/-206 15,7 150 0/-13 0/-2522 MINITEC LINEAR SYSTEM


LINEAR BEARINGS LARGE LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Eccentricity EccentricityD L B W D 1 h h 1 max. dyn. statmm Tol.m mm Tol.m mm Tol.m mm mm mm mm m m m C N C o Nhigh-precisionstandard120 0/-22 140 0/-400 105,5 0/-400 4,15 116 3 40 50 17 25 -20 7350 16000150 0/-25 200 0/-400 125,5 0/-400 4,15 145 3 50 50 20 30 -20 14100 34800180 0/-25 200 0/-400 158,6 0/-400 4,15 175 3 85 80 20 30 -25 16400 40000210 0/-29 240 0/-400 170,6 0/-400 5,15 204 3 105 80 25 40 -25 21100 54300MINITEC LINEAR SYSTEM 23


LINEAR BEARINGS TANDEM LINEAR BEARINGSTANDEM LINEAR BEARINGSKB...WKB...GWwith steel retainerwith resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125.Designation: KBS...W, KBS...GWShaft Designation Weight Major dimensions and tolerancesØ Steel retainer Resin retainer d r Dmm kg mm Tol.m mm Tol.m8 KB 08 W KB 08 GW 0,04 8 +9/-1 16 0/-912 KB 12 W KB 12 GW 0,08 12 +9/-1 22 0/-1116 KB 16 W KB 16 GW 0,115 16 +11/-1 26 0/-1120 KB 20 W KB 20 GW 0,18 20 +11/-1 32 0/-1325 KB 25 W KB 25 GW 0,43 25 +13/-2 40 0/-1330 KB 30 W KB 30 GW 0,615 30 +13/-2 47 0/-1340 KB 40 W KB 40 GW 1,4 40 +16/-4 62 0/-1550 KB 50 W KB 50 GW 2,32 50 +16/-4 75 0/-1560 KB 60 W KB 60 GW 3,92 60 +16/-4 90 0/-2024 MINITEC LINEAR SYSTEM


LINEAR BEARINGS TANDEM LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Basic load ratingL B W dyn. statmm Tol.m mm Tol.m mm m C N C o N46 0/-300 33 0/-300 1,1 15 430 82061 0/-300 45,8 0/-300 1,3 15 830 160068 0/-300 49,8 0/-300 1,3 15 940 182080 0/-300 61 0/-300 1,6 17 1400 2800112 0/-400 82 0/-400 1,85 17 1600 3200123 0/-400 104,2 0/-400 1,85 17 2550 5600151 0/-400 121,2 0/-400 2,15 20 3500 8200192 0/-400 155,2 0/-400 2,65 20 6200 16200209 0/-400 170 0/-400 3,15 25 7600 32600MINITEC LINEAR SYSTEM 25


LINEAR BEARINGS FLANGE LINEAR BEARINGSFLANGE LINEAR BEARINGSKBF...KBF...GKBK..KBK...GCircular flange with steel retainerCircular with resin retainerSquare flange with steel retainerSquare flange with resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125.Designation: KBSF, KBSKAdvantage: exact geometry, no housing neces<strong>sa</strong>ry, easy assembly and changing, direct assembly in main frame possible.Shaft Designation Weight Major dimensions and tolerancesØ Steel retainer Resin retainer d r D Lmm kg mm Tol.m mm Tol.m mm Tol.m58121620253040506080KBF 08KBK 08KBF 12KBK 12KBF 16KBK 16KBF 20KBK 20KBF 25KBK 25KBF 30KBK 30KBF 40KBK 40KBF 50KBK 50KBF 60KBK 60KBF 80KBK 80KBF 05 GKBK 05 GKBF 08 GKBK 08 GKBF 12 GKBK 12 GKBF 16 GKBK 16 GKBF 20 GKBK 20 GKBF 25 GKBK 25 GKBF 30 GKBK 30 GKBF 40 GKBK 40 GKBF 50 GKBK 50 GKBF 60 GKBK 60 G0,02 5 +8/0 12 0/-13 22 0/-3000,033 8 +8/0 16 0/-13 25 0/-3000,064 12 +8/0 22 0/-16 32 0/-3000,09 16 +9/-1 26 0/-16 36 0/-3000,147 20 +9/-1 32 0/-19 45 0/-3000,295 25 +11/-1 40 0/-19 58 0/-3000,465 30 +11/-1 47 0/-19 68 0/-3000,975 40 +13/-2 62 0/-22 80 0/-3001,545 50 +13/-2 75 0/-22 100 0/-3002,78 60 +13/-2 90 0/-25 125 0/-3005,92 80 +16/-4 120 0/-25 165 0/-30026 MINITEC LINEAR SYSTEM


LINEAR BEARINGS FLANGE LINEAR BEARINGSMajor dimensions and tolerances Eccentricity Basic load ratingK D f t D p X Y Z dyn. statmm mm mm mm mm mm mm m C N C o N22 28 5 20 3,5 6 3,1 12 210 27025 32 5 24 3,5 6 3,1 12 270 41032 42 6 32 4,5 7,5 4,1 12 520 79035 46 6 36 4,5 7,5 4,1 12 590 91042 54 8 43 5,5 9 5,1 15 880 140050 62 8 51 5,5 9 5,1 15 1000 160060 76 10 62 6,6 11 6,1 15 1600 280075 98 13 80 9 14 8,1 17 2200 410088 112 13 94 9 14 8,1 17 3900 8100106 134 18 112 11 17 11,1 20 4800 10000136 164 18 142 11 17 11,1 20 7500 16300MINITEC LINEAR SYSTEM 27


LINEAR BEARINGS TANDEM LINEAR BEARINGS WITH FLANGETANDEM LINEAR BEARINGS WITH FLANGEKBF...WKBF...GWKBK..WKBK...GWCircular flange with steel retainerCircular flange with resin retainerSquare flange with steel retainerSquare flange with resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125.Designation: KBSF...W, KBSK...W, KBSK...GWAdvantage: exact geometry, no housing neces<strong>sa</strong>ry, easy assembly and changing, direct assembly in main frame possibe, increasedstiffness, load capacity and guiding accuracy.This unit KBK...W is useful for very small installation space.Shaft Designation Weight Major dimensions and tolerancesØ Steel retainer Resin retainer d r D Lmm kg mm Tol.m mm Tol.m mm Tol.m81216202530405060KBF 08 W KBF 08 GW 0,059KBK 08 W KBK 08 GW 0,051KBF 12 W KBF 12 GW 0,11KBK 12 W KBK 12 GW 0,09KBF 16 W KBF 16 GW 0,16KBK 16 W KBK 16 GW 0,135KBF 20 W KBF 20 GW 0,26KBK 20 W KBK 20 GW 0,225KBF 25 W KBF 25 GW 0,54KBK 25 W KBK 25 GW 0,5KBF 30 W KBF 30 GW 0,815KBK 30 W KBK 30 GW 0,72KBF 40 W KBF 40 GW 1,805KBK 40 W KBK 40 GW 1,6KBF 50 W KBF 50 GW 2,82KBK 50 W KBK 50 GW 2,62KBF 60 W KBF 60 GW 4,92KBK 60 W KBK 60 GW 4,488 +9/-1 16 0/-13 46 +/-30012 +9/-1 22 0/-16 61 +/-30016 +11/-1 26 0/-16 68 +/-30020 +11/-1 32 0/-19 80 +/-30025 +13/-2 40 0/-19 112 +/-30030 +13/-2 47 0/-19 123 +/-30040 +16/-4 62 0/-22 151 +/-30050 +16/-4 75 0/-22 192 +/-30060 +16/-4 90 0/-25 209 +/-30028 MINITEC LINEAR SYSTEM


LINEAR BEARINGS TANDEM LINEAR BEARINGS WITH FLANGEMajor dimensions and tolerances Eccentricity Basic load ratingK D f t D p X Y Z dyn. statmm mm mm mm mm mm mm m C N C o N25 32 5 24 3,5 6 3,1 15 430 82032 31 6 32 4,5 7,5 4,1 15 830 160035 46 6 36 4,5 7,5 4,1 15 940 182042 54 8 43 5,5 9 5,1 17 1400 280050 62 8 51 5,5 9 5,1 17 1600 320060 76 10 62 6,6 11 6,1 17 2550 560075 98 13 80 9 14 8,1 20 3500 820088 112 13 94 9 14 8,1 20 6200 16200106 134 18 112 11 17 11,1 25 7700 20400MINITEC LINEAR SYSTEM 29


LINEAR BEARINGS TANDEM LINEAR BEARINGS WITH CENTRIC FLANGETANDEM LINEAR BEARINGS WITH CENTRIC FLANGEKBFC...KBFC..GKBKC...KBKC...GCircular flange with steel retainerCircular flange with resin retainerSquare flange with steel retainerSquare flange with resin retainerUU = seals on both sidesAlso available in stainless version, material 1.4125.Designation: KBSFC, KBSFC...G, KBSKC, KBSKC...GAdvantage: exact geometry, no housing neces<strong>sa</strong>ry, easy assembly and changing, direct assembly in main frame possibe, increasedstiffness, load capacity and guiding accuracy.Shaft Designation Weight Major dimensions and tolerancesØ Steel retainer Resin retainer d r D Lmm kg kg mm Tol.m mm81216202530405060KBFC 08 KBFC 08 G 0,059KBKC 08 KBKC 08 G 0,051KBFC 12 KBFC 12 G 0,11KBKC 12 KBKC 12 G 0,09KBFC 16 KBFC 16 G 0,16KBKC 16 KBKC 16 G 0,09KBFC 20 KBFC 20 G 0,135KBKC 20 KBKC 20 G 0,225KBFC 25 KBFC 25 G 0,54KBKC 25 KBKC 25 G 0,5KBFC 30 KBFC 30 G 0,815KBKC 30 KBKC 30 G 0,72KBFC 40 KBFC 40 G 1,805KBKC 40 KBKC 40 G 1,6KBFC 50 KBFC 50 G 2,82KBKC 50 KBKC 50 G 2,62KBFC 60 KBFC 60 G 4,92KBKC 60 KBKC 60 G 4,488 +9/-1 16 0/-13 46 +0/-30012 +9/-1 22 0/-16 61 +0/-30016 +11/-1 26 0/-16 68 +0/-30020 +11/-1 32 0/-19 80 +0/-30025 +13/-2 40 0/-19 112 +0/-30030 +13/-2 47 0/-19 123 +0/-30040 +16/-4 62 0/-22 151 +0/-30050 +16/-4 75 0/-22 192 +0/-30060 +16/-4 90 0/-25 209 +0/-30030 MINITEC LINEAR SYSTEM


LINEAR BEARINGS TANDEM LINEAR BEARINGS WITH CENTRIC FLANGEMajor dimensions and tolerances Eccentricity Basic load ratingK D f t D p X Y Z dyn. statTol.m mm mm mm mm mm mm m C N C o N25 32 5 24 3,5 6 3,1 15 430 82032 42 6 32 4,5 7,5 4,1 15 830 160035 46 6 36 4,5 7,5 4,1 15 940 182042 54 8 43 5,5 9 5,1 17 1400 280050 62 8 51 5,5 9 5,1 17 1600 320060 76 10 62 6,6 11 6,1 17 2550 560075 98 13 80 9 14 8,1 20 3500 820088 112 13 94 9 14 8,1 20 6200 16200106 134 18 112 11 17 11,1 20 7700 20400MINITEC LINEAR SYSTEM 31


LINEAR BEARINGS FLANGE LINEAR BEARINGSFLANGE LINEAR BEARINGSLFK...GUUwith resin retainer and seals on both sidesSpecial ball bearing series with square flange LFK...GUUThis series is non DIN-Standard. By reducing on a few parts and manufacturing in mass production these bearings are cost efficient.Shaft Designation Weight Major dimensions and tolerancesØ Resin retainer d r Dmm kg mm Tol.m mm Tol.m20 LFK 20 G UU 0,145 20 0/-11 32 0/-1625 LFK 25 G UU 0,3 25 0/-11 40 0/-1630 LFK 30 G UU 0,46 30 0/-11 47 0/-1132 MINITEC LINEAR SYSTEM


LINEAR BEARINGS FLANGE LINEAR BEARINGSFlangeBasic loadratingL K D f t D p X Y Z dyn. statmm mm mm mm mm mm mm mm C N C o N42 42 54 8 43 5,5 9 5,1 610 101058 50 62 8 51 5,5 9 5,1 1000 196068 60 76 10 62 6,6 11 6,1 1400 2500MINITEC LINEAR SYSTEM 33


LINEAR BEARINGS TANDEM LINEAR BEARING WITH SQUARE FLANGETANDEM LINEAR BEARING WITH SQUARE FLANGELKWK...GUUwith resin retainer and seals on both sidesSpecial series tandem bearing with square flange LFWK...GUUThese bearings are equal to standard bearings in material and quality.Please see differences in dimension and tolerance d r and D.Shaft Part No. Weight Major dimensions and toleranceØ Resin retainer d r Dmm kg mm Tol.m mm Tol.m20 LFWK 20 G UU 0,225 20 0/-12 32 0/-1625 LFWK 25 G UU 0,475 25 0/-12 40 0/-1630 LFWK 30 G UU 0,575 30 0/-12 45 0/-1634 MINITEC LINEAR SYSTEM


LINEAR BEARINGS TANDEM LINEAR BEARING WITH SQUARE FLANGEFlangeBasic loadratingL K D f t D p X Y Z dyn. statmm mm mm mm mm mm mm mm C N C o N80 42 54 8 43 5,5 9 5,1 1400 2750112 50 62 8 51 5,5 9 5,1 1560 3140112 58 74 10 60 6,6 11 6,1 2490 5490MINITEC LINEAR SYSTEM 35


LINEAR BEARINGS COMPACT LINEAR BEARINGSCOMPACT LINEAR BEARINGSKH...Housing made of deep-drawing steel sheet, resin retainerUU = seals on both sidesThe specified basic load ratings are only valid for hardened shafts (62-66 HRC) and for grounded shaftsDesignationsDimensionsd r D Lmm mm mmKH 0622 6 12 22KH 0824 8 15 24KH 1026 10 17 26KH 1228 12 19 28KH 1428 14 21 28KH 1630 16 24 30KH 2030 20 28 30KH 2540 25 35 40KH 3050 30 40 50KH 4060 40 52 60KH 5070 50 62 7036 MINITEC LINEAR SYSTEM


LINEAR BEARINGS COMPACT LINEAR BEARINGSWeightBasic load ratingkg C max N C o max N0,007 390 3400,012 440 2900,015 510 3800,019 630 5200,021 630 5200,028 820 6300,033 970 8100,066 2030 17000,095 2860 27600,182 4490 45400,252 5610 6430MINITEC LINEAR SYSTEM 37


TORQUE LINEAR BEARINGTORQUE LINEARBEARINGS38 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARINGTECHNICAL DATAConstruction and CharacteristicsThe torque ball bushing allows the establishment of a precision longitudinal track using two components: thebearing and a profiled shaft. Shafts for torque <strong>linear</strong> bearings: Material: Cf53, precision drawing andinductive hardening.Both the bearing and the shaft have 3 or 4 ball tracks shaped like gothic arches, which form a 4-pointcontact with each load-bearing ball.The construction of the tracks ensures a very precise movement of the bearing for loads from any direction.They are high-frequency hardened along their entire length. Due to the plastic cage and the robustconstruction, the noise and vibration of the bearing could be significantly reduced.Freedom from PlayThe prestressing of the torque bushing permits theadjustment of the <strong>system</strong> free of play, thus increasingrigidity.lubricationboringballsConstruction ofball trackIncreased Dynamic Load RatingThe implementation of the ball tracks in the form of agothic arch increases the contact surface of the balls.This has allowed the load capacity of the constructionto be significantly increased.cageouter ringSealsAll torque ball bushings are delivered with seals on both sides which fit perfectly into the profile groove ofthe shafts. This results in a secure seal as well as a large lubrication space in the bearing. The bearings can berelubricated using the bearing nipples provided.Small Space RequirementsThe outer diameter of the bearing has been kept to a minimum. The return of the balls was optimised fromthis standpoint.Radial PlayOf great significance for the precision and service life of the <strong>system</strong> in a given application is the selection ofthe right radial play. For unpaired units, the radial play cannot be definitely specified (increased radial playand/or increased prestressing are possible.) The value of the prestressing for the individual bearing sizes aregiven in the table.Designation of units:SSP202 T1360ConstructiontypeNumber ofbearings pershaftNo prestressing,T1 mild prestressing,T2 average prestressingShaft lengthExample applications:Average prestressing T2Strong vibration, frequently changing load directions (welding machines, cutting tables.)Mild prestressing T1Mild vibrations, changing load directions (robot arms, XY tables, assembly machines.)No prestressing T0Very little vibration, load only from one direction (measurement equipment, packaging machines.)MINITEC LINEAR SYSTEM 39


TORQUE LINEAR BEARINGTECHNICAL DATApre-load T0 T1 T2Type normal light mediumSSP 6 S -2 ~ +1 -6 ~ -2SSP 8 -2 ~ +1 -6 ~ -2SSP 10 S -3 ~ +1 -9 ~ -3SSP 20 -4 ~ +2 -12 ~ -4 -20 ~ -12SSP 25 -4 ~ +2 -12 ~ -4 -20 ~ -12SSP 30 -4 ~ +2 -12 ~ -4 -20 ~ -12SSP 40 -6 ~ +3 -18 ~ -6 -30 ~ -18SSP 50 -6 ~ +3 -18 ~ -6 -30 ~ -18Dynamic load ratings and calculation of service life:for torque load:fL = (T f C)f WC 3. T.T50for radial load:fL = (T f C C)f W3. .P50in operating hours:L h =L . 10 32 . L . s n . 1 60LL hf Tf Cf WCTCTPLsn1Service life (km)Lifetime in hours (h)Temperature coefficient (1 = up to 100 °C)Contact coefficient (number of bearings)Load coefficient(1-1.5 = no shock, Vmax up to 15 m/min1.5-2 = no shock, Vmax up to 60 m/min2-3.5 = shock load, V > 60 m/min)Dyn. torque (Nm)Dynamic load rating (N)Effective torque (Nm)Effective radial load (N)Traver<strong>sa</strong>l (m)Number of movements/min40 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARINGEXAMPLE DEVELOPMENTGripper SystemTorque SPR for simultaneous <strong>linear</strong> and rotary movementsTool ChangerTorque SPR for simultaneous <strong>linear</strong> and rotary movementsMINITEC LINEAR SYSTEM 41


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGTORQUE LINEAR BEARINGSSP...Designation Weight Shaft length DimensionsBearing Shaft max D L bkg kg/m mm mm Tol.m mm Tol.m mm Tol.mSSP 06 S 0,019 0,21 400 14 0/-11 25 0/-2 2,5 +16/+6SSP 08 S 0,023 0,38 500 16 0/-11 25 0/-2 2,5 +16/+6SSP 10 S 0,054 0,6 600 21 0/-13 33 0/-2 3 +16/+6SSP 20 C 0,2 2 5000 32 0/-16 60 0/-2 4 +24/+12SSP 25 C 0,22 3,1 5000 37 0/-16 70 0/-3 5 +24/+2SSP 30 C 0,35 4,8 5000 45 0/-16 80 0/-3 7 +30/+15SSP 40 C 0,81 8,6 5000 60 0/-19 100 0/-3 10 +30/+15SSP 50 C 1,5 13,1 5000 75 0/-19 112 0/-3 15 +36/+1842 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGDimensions Basic torque rating Basic load rating Allowable staticmomentt l d s dyn. stat. dyn. stat. M A+0,05 mm mm mm Tol.m C T Nm C OT Nm CN C o N Nm1,2 10,5 6 0/-12 1,5 2,4 1220 2280 5,11,2 10,5 8 0/-15 2,1 3,7 1450 2870 7,41,5 13 10 0/-15 4,4 8,2 2730 5070 182,5 26 18,2 0/-21 83 133 7840 11300 633 33 23 0/-21 162 239 12300 16100 1044 41 28 0/-21 289 412 18600 23200 1814,5 55 37,4 0/-25 637 882 30800 37500 3585 60 47 0/-25 1390 3180 46100 74200 696MINITEC LINEAR SYSTEM 43


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGTORQUE LINEAR BEARINGSSPF...Designation Weight Shaft length DimensionsBearing Shaft max D L D f tkg kg/m mm mm Tol.m mm Tol.m mm mmSSPF 06 S 0,019 0,21 400 14 0/-11 25 0/-2 30 5SSPF 08 S 0,023 0,38 500 16 0/-11 25 0/-2 32 5SSPF 10 S 0,054 0,6 600 21 0/-13 33 0/-2 42 6SSPF 20 C 0,2 2 5000 32 0/-16 60 0/-2 51 7SSPF 25 C 0,22 3,1 5000 37 0/-16 70 0/-3 60 9SSPF 30 C 0,35 4,8 5000 45 0/-16 80 0/-3 70 10SSPF 40 C 0,81 8,6 5000 60 0/-19 100 0/-3 90 14SSPF 50 C 1,5 13,1 5000 75 0/-19 112 0/-3 113 16SSPF 60 C 3,3 19 5000 90 0/-22 127 0/-3 129 1844 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGDimensions Basic torque rating Basic load rating Allowable staticmomentD p X Y Z W d s dyn. stat. dyn. stat. M Amm mm mm mm mm mm Tol.m C T Nm C OT Nm CN C o N Nm22 3,4 6,5 3,3 7,5 6 0/-12 1,5 2,4 1220 2280 5,124 3,4 6,5 3,3 7,5 8 0/-15 2,1 3,7 1450 2870 7,432 4,5 8 4,4 10,5 10 0/-15 4,4 8,2 2730 5070 1840 4,5 8 4,4 23 18,2 0/-21 83 133 7840 11300 6347 5,5 9 5,4 26 23 0/-21 162 239 12300 16100 10454 6,6 11 6,5 30 28 0/-21 289 312 18600 23200 18172 9 14 8,6 36 37,4 0/-25 637 882 30800 37500 35891 11 17,5 11 40 47 0/-25 1390 3180 46100 74200 696107 11 17,5 11 45,5 56,5 0/-30 2100 4800 46100 74200 696MINITEC LINEAR SYSTEM 45


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGTORQUE LINEAR BEARINGSSPT...Designation Weight Shaft length DimensionsBearing Shaft max D L D f B tkg kg/m mm mm Tol.m mm Tol.m mm mm mmSSPT 06 S 0,029 0,21 400 14 0/-11 25 0/-2 30 18 5SSPT 08 S 0,035 0,38 500 16 0/-11 25 0/-2 32 21 5SSPT 10 S 0,075 0,6 600 21 0/-13 33 0/-2 42 25 646 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGDimensions Basic torque rating Basic load rating Allowable staticmomentD p X Y Z W d s dyn. stat. dyn. stat. M Amm mm mm mm mm mm Tol.m C T Nm C OT Nm CN C o N Nm22 3,4 6,5 3,3 7,5 6 0/-12 1,5 2,4 1220 2280 5,124 3,4 6,5 3,3 7,5 8 0/-15 2,1 3,7 1540 2870 7,432 4,5 8 4,4 10,5 10 0/-15 4,4 8,2 2730 5070 18MINITEC LINEAR SYSTEM 47


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGTORQUE LINEAR BEARINGSSPB...Designation Weight Shaft length DimensionsBearing Shaft max h B L b Tkg kg/m mm ±0,02 mm mm mm mm mmSSPB 20 C 0,55 2 5000 19 48 60 35 8SSPB 25 C 0,9 3,1 5000 22 60 70 41,5 10SSPB 30 C 1,4 4,8 5000 26 70 80 50 12SSPB 40 C 2,5 8,6 5000 32 86 100 63 1548 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGDimensions Basic torque rating Basic load rating Allowable staticmomentP 1 P 2 S l T 1 d s dyn. stat. dyn. stat. M Amm mm mm mm mm mm Tol.m C T Nm C OT Nm CN C o N Nm35 35 M6 12 5,5 18,2 0/-21 83 133 7840 11300 6340 40 M8 12 6 23 0/-21 162 239 12300 16100 10450 50 M8 12 7 28 0/-21 289 412 18600 23200 18160 60 M10 15 8 37,4 0/-25 637 882 30800 37500 358MINITEC LINEAR SYSTEM 49


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGTORQUE LINEAR BEARINGSPR...SPR rotation torque bearings can execute <strong>linear</strong> and rotary movements simultaneously. Particularly in robots, tool changers, and manyhandling tasks, rotation torque bearings can significantly reduce the number of guide components. Thus assembly is significantly simplifiedand belt drive faults which can arise from additional tolerances are effectively eliminated.The rotary part of the SPR guide is implemented as cross roller bearings. This construction is characterised by very high load capacityand rigidity. The inner ring is integrated into the outer shell of the <strong>linear</strong> bearing. The smallest installation spaces and significant weightreduction are thus achieved. The ends of the torque shafts can be implemented according to specification, so that the unit is immediatelyready for use.Assembly:The rotary bearing is adjusted at the factory and ready to use. Severe blows can damage the precision and quiet operation of thebearing. Thus professional assembly of these precision units must therefore be ensured.When using the flange in a housing collet, the depth of the elongation must be at least 60% of the surface. The collet boring must becarried out to tolerance H7. Only for very small loads and moments, the flange can also be screwed on directly. When inserting thetorque shaft into the <strong>linear</strong> bearing, the correct match in position of tracks and ball rows must be ensured. The shaft should be alignedas exactly as possible with the boring of the bearing. Improper assembly can lead to the ball being forced out of the bearing.Tightening of the fastening screws must be carried out evenly on a cross-wise basis, with the screw sizes and tightening torques foundin the following table:Designation Weight Shaft length Basic torque rating bearingdynamicBearing Shaft max D 1 D 2 L P 1 S h basic torqueratingkg kg/m mm mm d/m mm mm Tol.m mm mm mm C T NmSPR 20 0,45 2 5000 40 0/-25 34 60 0/-2 34 M4 7 83SPR 25 0,75 3,1 5000 50 0/-25 40 70 0/-3 42 M5 8 162SPR 30 1,25 4,8 5000 61 0/-30 47 80 0/-3 52 M6 10 289SPR 40 2,3 8,6 5000 76 0/-30 62 100 0/-3 64 M6 10 637SPR 50 3,1 13,1 5000 88 0/-35 75 112 0/-3 77 M8 13 1390SPR 60 4,7 19 5000 102 0/-35 90 127 0/-3 90 M8 13 210050 MINITEC LINEAR SYSTEM


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGstatic basictorque ratingdynamic basicload ratingstatic basicload rating I H D 3 P 2 dRadial bearing Shaft AllowablestaticmomentRevolutions/min.dynamicbasic loadratingstatic basicload rating d s M A maxC N C 0 N mm mm mm mm Tol.m mm mm C R N C OR N mm Tol.m Nm 1/min133 7840 1130 12 13 66 0/-30 56 4,5 5900 7350 18,2 0/-21 63 1200239 12300 16100 13 16 78 0/-30 68 4,5 9110 11500 23 0/-21 104 1000412 18600 23200 17 17 100 0/-35 86 6,6 13200 18000 28 0/-21 181 800882 30800 37500 23 20 120 0/-35 104 9 22800 32300 37,4 0/-25 358 8003180 46100 74200 24 22 130 0/-40 114 9 27200 42100 47 0/-25 696 5704800 58000 127400 25 25 150 0/-40 132 9 30000 48200 56,5 0/-30 1300 500MINITEC LINEAR SYSTEM 51


TORQUE LINEAR BEARING TORQUE LINEAR BEARINGEXAMPLES OF APPLICATIONS52 MINITEC LINEAR SYSTEM


SLIDE UNITSSLIDE UNITSMINITEC LINEAR SYSTEM 53


SLIDE UNITS SLIDE UNITSSLIDE UNITSGE...GE...AJGE...OPAJclosedslotted, adustableopen type for support, adjustable railUU = seals on both sidesMaterial unit: GE 16 - GE 50: Aluminium, pressured castingAvailable with all ball bearings (e. g. stainless-, super ball bearings,...)Our housing units are assembled with precision <strong>linear</strong> ball bearings in closed, slotted, or open variants. They can tolerate loads up tothe amount of the dynamic load rating of the bearing, from any direction (see product overview of <strong>linear</strong> bearings.)The installation of the units can be standing, hanging, or sideways.DesignationGE 12GE 12 AJGE 12 OPAJGE 16GE 16 AJGE 16 OPAJGE 20GE 20 AJGE 20 OPAJGE 25GE 25 AJGE 25 OPAJGE 30GE 30 AJGE 30 OPAJGE 40GE 40 AJGE 40 OPAJGE 50GE 50 AJGE 50 OPAJDimensionsd D A B C E F±0,01 ±0,15mm mm mm mm mm mm mm12 22 32 43 34 18 3216 26 35 50 41 22 4020 32 42 60 47,5 25 4525 40 54 74 60 30 6030 47 60 84 67 35 6840 62 78 108 87 45 8650 75 90 130 98 50 10854 MINITEC LINEAR SYSTEM


SLIDE UNITS SLIDE UNITSDimensionsWeightG J R Z Q Y SW kg±0,15mm mm mm mm mm mm23 4,5 20 4,826 4,5 22 5,532 4,5 28 740 5,5 40 845 6,6 48 958 9 56 1150 9 72 12,5- - - - 0,08- 5,5 7 - 0,087,5 23 2 78 0,07- - - - 0,12- 6 7 - 0,1210 30 2,5 78 0,1- - - - 0,21- 7,5 7 - 0,2110 35 2,5 60 0,17- - - - 0,43- 8 8 - 0,4312,5 42 3 60 0,38- - - - 0,64- 9,5 10 - 0,6412,5 49 3 50 0,56- - - - 1,23- 12,5 13 - 1,2316,8 65 4 50 1,16- - - - 2,07- 14 13 - 2,0721 72 4 50 1,80MINITEC LINEAR SYSTEM 55


SLIDE UNITS SLIDE UNITS LIGHT SERIESSLIDE UNITS LIGHT SERIESLGE...LGE...AJclosedslotted, adustableUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearing,...)Technical change: some types with stop angleDesignationLGE 08LGE 08 AJLGE 12LGE 12 AJLGE 16LGE 16 AJLGE 20LGE 20 AJLGE 25LGE 25 AJLGE 30LGE 30 AJLGE 40LGE 40 AJLGE 50LGE 50 AJDimensionsd D A B C E F+0,3 +0,01/-0,02 ±0,15mm mm mm mm mm mm mm8 16 32 35 28 13 2512 22 39 43 35 18 3216 26 43 53 42 22 4020 32 54 60 50 25 4525 40 67 78 60 30 6030 47 79 87 70 35 6840 62 91 108 90 45 8650 75 113 130 105 50 10856 MINITEC LINEAR SYSTEM


SLIDE UNITS SLIDE UNITS LIGHT SERIESDimensionsWeightG H I J K O Y SW kg±0,15mm mm mm mm mm mm mm mm20 14 6 3,2 M4 823 10 8 4,2 M5 1026 12 10 5,2 M6 1232 26 11 6,8 M8 1340 20 15 8,6 M10 1545 22 15 8,6 M10 1658 30 18 10,3 M12 2050 18 20 14 M16 24- -23,8 2,5- -31,2 2,5- -37,5 3- -44,2 4- -53,7 5- -63 5- -81 6- -94,5 60,080,140,20,380,731,122,33,89MINITEC LINEAR SYSTEM 57


SLIDE UNITS SLIDE UNITS LIGHT SERIESSLIDE UNITS LIGHT SERIESLGE...OPLGE...OPAJslottedslotted, adustableUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearing,...)Technical change: some types with stop angleDesignationLGE 12 OPLGE 12 OPAJLGE 16 OPLGE 16 OPAJLGE 20 OPLGE 20 OPAJLGE 25 OPLGE 25 OPAJLGE 30 OPLGE 30 OPAJLGE 40 OPLGE 40 OPAJLGE 50 OPLGE 50 OPAJDimensionsd D A B C E F G H+0,03 +0,03/ -0,02 ±0,15 ±0,15mm mm mm mm mm mm mm mm mm12 22 39 43 28 18 32 23 4,516 26 43 53 35 22 40 26 520 32 54 60 42 25 45 32 825 40 67 78 51 30 60 40 1130 47 79 87 60 35 68 45 1240 62 91 108 77 45 86 50 1750 75 113 130 88 50 108 58 1358 MINITEC LINEAR SYSTEM


SLIDE UNITS SLIDE UNITS LIGHT SERIESDimensionsWeightI J K L M O Q ? Y SW kgmm mm mm mm mm mm mm mm- -8 4,2 M5 11 16,65 8 7,5 6024 3- -10 5,2 M6 13 22 12 10 6030 3- -11 6,8 M8 18 25 13 10 6035 3- -15 8,6 M10 22 31,5 15 12,5 6043 3- -15 8,6 M10 22 33 16 12,5 6050 3- -18 10,3 M12 26 43,5 20 16,8 6066 3- -20 13,5 M16 34 47,5 20 21 5076 30,10,170,280,60,91,72,8MINITEC LINEAR SYSTEM 59


SLIDE UNITS COMPACT SLIDE UNITSCOMPACT SLIDE UNITSCGE...with <strong>linear</strong> ball bearing, series KHUU = seals on both sidesMaterial unit: AluminiumAccessories: Shaft support block, serie CWBDesignationDimensionsd D A B C EK 7 +0,3 +0,01/-0,02mm mm mm mm mm mmCGE 12 12 19 28 40 33 17CGE 16 16 24 30 45 38 19CGE 20 20 28 30 53 45 23CGE 25 25 35 40 62 54 27CGE 30 30 40 50 67 60 30CGE 40 40 52 60 87 76 39CGE 50 50 62 70 103 92 4760 MINITEC LINEAR SYSTEM


SLIDE UNITS COMPACT SLIDE UNITSDimensionsWeightF H I J K L kg±0,15 H13mm mm mm mm mm29 16 8 4,3 M5 11 0,0834 18 8 4,3 M5 11 0,1240 22 10 5,3 M6 13 0,1548 26 11 6,6 M8 18 0,2953 29 11 6,6 M8 18 0,4269 38 15 8,4 M10 22 0,8282 46 18 10,5 M12 26 1,33MINITEC LINEAR SYSTEM 61


SLIDE UNITS SLIDE UNIT ADJUSTABLESLIDE UNIT ADJUSTABLELGE..SOPLGE..SOPAJadjustableUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearings,...)Technical change: some types with stop angleDesignationLGE 20 SOPLGE 20 SOPAJLGE 25 SOPLGE 25 SOPAJLGE 30 SOPLGE 30 SOPAJLGE 40 SOPLGE 40 SOPAJLGE 50 SOPLGE 50 SOPAJDimensionsd D A B C E F G HH 6+0,3 +0,01/-0,02mm mm mm mm mm mm mm mm mm20 32 54 60 60 30 30 21 1825 40 67 75 72 35 36 26 2230 47 79 86 82 40 42 27 2740 62 91 110 100 45 48 35 3350 75 113 127 115 50 62 39 3362 MINITEC LINEAR SYSTEM


SLIDE UNITS SLIDE UNIT ADJUSTABLEDimensionsWeightI J K L M Q S Y SW kg+0,01/-0,02mm mm mm mm mm mm mm mm15 8,4 M10 22 43 10 1718 10,5 M12 26 55,5 12,5 2120 13,5 M16 34 59 12,5 2526 17,5 M20 43 76,5 16,8 3226 17,5 M20 50 86,5 21 38- -53 3- -67 3- -76 3- -99 3- -112 360 0,260 0,7560 1,2560 250 3MINITEC LINEAR SYSTEM 63


SLIDE UNITS FLANGED SLIDE UNITFLANGED SLIDE UNITFLE...UU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearings,...)DesignationDimensionsd D A B FH6 -0,1/-0,3 ±0,25mm mm mm mm mmFLE 12 12 22 22 40 30FLE 16 16 26 24 50 35FLE 20 20 32 30 60 42FLE 25 25 40 42 70 54FLE 30 30 47 50 80 60FLE 40 40 62 59 100 78FLE 50 50 75 75 130 9864 MINITEC LINEAR SYSTEM


SLIDE UNITS FLANGED SLIDE UNITDimensionsWeightJ L R V W X kgg7 -0,2/-0,5mm mm mm mm mm mm5,5 32 10 6 23 32 0,095,5 36 10 8 38 38 0,126,6 45 10 10 46 46 0,226,6 58 10 12 58 58 0,459 66 10 14 66 66 0,8511 80 10 16 90 90 1,411 100 10 18 100 100 2,6MINITEC LINEAR SYSTEM 65


SLIDE UNITS TANDEM SLIDE UNITTANDEM SLIDE UNITTFE...combined flange unitUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearings,...)DesignationDimensionsd D A B C F GH6 ±0,15 ±0,15mm mm mm mm mm mm mmTFE 12 12 22 76 34 42 32 24TFE 16 16 26 84 40 50 38 28TFE 20 20 32 104 50 60 45 35TFE 25 25 40 130 60 74 56 42TFE 30 30 47 152 70 84 64 5066 MINITEC LINEAR SYSTEM


SLIDE UNITS TANDEM SLIDE UNITDimensionsWeightJ K L O P R V W X kgg7 -0,2/-0,5mm mm mm mm mm mm mm mm5,3 M6 13 19 36 10 46 30 30 0,26,6 M8 18 22 40 10 50 35 35 0,328,4 M10 22 27 50 10 60 42 42 110,5 M12 26 32 63 10 73 52 52 113,5 M16 34 37 74 10 82 61 61 1,5MINITEC LINEAR SYSTEM 67


SLIDE UNITS TANDEM SLIDE UNITTANDEM SLIDE UNITTGE...TGE...AJclosedslotted, adustableUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearings,...)Technical change: some types with stop angleDesignationDimensionsd D A B C E I JH6 +0,3 +0,01/-0,02mm mm mm mm mm mm mm mmTGE 088 16 62 35 28 13 8 4,2TGE 08 AJTGE 1210 5,212 22 76 43 35 18TGE 12 AJ 8 4,2TGE 1616 26 84 53 42 22 10 5,2TGE 16 AJTGE 2020 32 104 60 50 25 11 6,8TGE 20 AJTGE 2525 40 130 78 60 30 15 8,6TGE 25 AJTGE 3018 10,330 47 152 87 70 35TGE 30 AJ 15 8,6TGE 4020 14,340 62 176 108 90 45TGE 40 AJ 18 10,3TGE 5050 75 224 130 105 50 20 14TGE 50 AJ68 MINITEC LINEAR SYSTEM


SLIDE UNITS TANDEM SLIDE UNITDimensionsWeightK L O F G H Y N SW kg±0,15 ±0,15mm mm mm mm mm mm mm mmM5133510 - - -82511 50 14 23,8 32 2,5M6 1340 30- - -1010M5 11 56 32 31,2 40 2,5M6 13 12M8 18 13M10 22 1545 36- - -1264 40 37,5 44 355- - -45 1676 44,2 53 470 54- - -2094 60 53,7 66 5M12 2685 62- - -1622M10 22 106 68 63 78 5M16 34100 80- - -2030M12 26 124 86 81 88 6M16 34 20125 100 17,5 - - -160 108 13 94 118 80,150,310,470,81,542,354,587,84MINITEC LINEAR SYSTEM 69


SLIDE UNITS TANDEM SLIDE UNITTANDEM SLIDE UNITTGE...OPTGE...OPAJslottedslotted, adustableUU = seals on both sidesMaterial unit: AluminiumAvailable with all ball bearings (e.g. stainless ball bearings,...)Technical change: some types with stop angleDesignationDimensionsd D A B C E L M N OH6 +0,3 +0,01/-0,02mm mm mm mm mm mm mm mm mm mmTGE 12 OP1312 22 76 43 30 18TGE 12 OPAJ 1116,65 37 10TGE 16 OP16 26 84 53 35 22 13 22 41 12TGE 16 OPAJTGE 20 OP20 32 104 60 42 25 18 25 50 13TGE 20 OPAJTGE 25 OP25 40 130 78 51 30 22 31,5 63 15TGE 25 OPAJTGE 30 OP2630 47 152 87 60 35TGE 30 OPAJ 2233 73 16TGE 40 OP3440 62 176 108 77 45TGE 40 OPAJ 2643,5 85 20TGE 50 OP50 75 224 130 88 50 34 47,5 121 20TGE 50 OPAJ70 MINITEC LINEAR SYSTEM


SLIDE UNITS TANDEM SLIDE UNITDimensionsWeightF G H I J K Y SW Q kg±0,15 ±0,15mm mm mm mm mm mm mm mm40 3010 5,2 M6 - -556 32 8 4,2 M5 23,5 345 36- -5 10 5,2 M664 40 29 355- -45 8 11 6,8 M876 35 370 54- -11 15 8,6 M1094 60 43 385 6218 10,3 M12 - -12106 68 15 8,6 M10 50 3100 8020 14,25 M16 - -17124 86 18 10,3 M12 66 3125 100- -13 20 14 M16160 108 76 37,5 60 0,2610 60 0,3710 60 0,6312,5 60 1,2412,5 60 1,916,8 60 3,7221 50 6,19MINITEC LINEAR SYSTEM 71


ASSEMBLED UNITSASSEMBLED UNITS72 MINITEC LINEAR SYSTEM


ASSEMBLED UNITSTECHNICAL DATAMiniTec Quattro <strong>linear</strong> slides are ideal solutions. The combination of precision <strong>linear</strong> bearings withintegrated seals and exactly matched housings ensure optimum positioning characteristics.Quality-monitored series production of all components is the basis for uniform precision and costeffectiveness.The massive outer shell of the <strong>linear</strong> bearings, of ball bearing steel in combination withchromium steel balls of Class II and cages of heat-stabilised PA 66 guarantee outstanding quiet operation.MiniTec Quattro <strong>linear</strong> slides provide a wide variety of applications, particularly in the area of handling.Temperature range:-20 to +100 °C; for higher temperatures the use of bearings with steel cages is neces<strong>sa</strong>ry.Shaft Deflection:When selecting closed Quattro <strong>linear</strong> slides, the maximum permitted shaft deflection of 0.5° must be takeninto consideration. The deflection can be calculated by the following formula*:F Load (N)a Round gap of first ball bushing (mm)b Middle gap of ball bushing (according to Table 1)E • J Value from Table 1tan α =F • a • b4 • E • Jshaft Ø mm E • J (N mm 2 ) B8 4,222 • 10 5 3512 2,138 • 10 6 4516 6,756 • 10 6 5620 1,649 • 10 7 7125 4,027 • 10 7 8830 8,350 • 10 7 9640 2,639 • 10 8 13450 6,443 • 10 8 156aFFbLFaDynamic load ratings and weights:• Dynamic load ratings according to ball bushing used; see Pages 10 - 19• Weights of slides and traverses can be found on Pages 74 - 79*Intrinsic weight of shafts and slides is not taken into consideration.MINITEC LINEAR SYSTEM 73


ASSEMBLED UNITS ASSEMBLED UNITSASSEMBLED UNITSQGE...QGE...Gclosed, with steel retainerclosed, with resin retainerMaterial unit: AluminiumAll assembled units are equipped with bearings sealed on both sides. The units will be delivered completely assembled.For a complete guide is neces<strong>sa</strong>ry: 2x Shaft and 2 traverses.On request stainless version.On request other variations available (e. g. with screw drive)DesignationDimensionsSteel retainer Resin retainer d D A C E+0,01/-0,02mm mm mm mm mmQGE 08 QGE 08 G 8 16 65 23 11,5QGE 12 QGE 12 G 12 22 85 32 16QGE 16 QGE 16 G 16 26 100 36 18QGE 20 QGE 20 G 20 32 130 46 23QGE 25 QGE 25 G 25 40 160 56 28QGE 30 QGE 30 G 30 47 180 64 32QGE 40 QGE 40 G 40 62 230 80 40QGE 50 QGE 50 G 50 75 280 96 4874 MINITEC LINEAR SYSTEM


ASSEMBLED UNITS ASSEMBLED UNITSDimensionsWeightF H I J K L O S kg±0,02mm mm mm mm mm mm mm55 4,6 8 4,3 M5 11 8 32 0,2773 5,7 10 5,3 M6 13 13 42 0,688 5,7 10 5,3 M6 13 15 54 0,9115 6,8 11 6,8 M8 18 19 72 1,88140 9 15 9 M10 22 24 88 3,65158 11 18 10,5 M12 26 27 96 5,14202 13 18 13,5 M16 34 35 122 10,22250 13 20 13 M16 34 43 152 18MINITEC LINEAR SYSTEM 75


ASSEMBLED UNITS TRAVERSE FOR ASSEMBLED UNITTRAVERSE FOR ASSEMBLED UNITT..AT..BMaterial: AluminiumDesignationDimensionsd A B F HT 08 AT 08 BT 12 AT 12 BT 16 AT 16 BT 20 AT 20 BT 25 AT 25 BT 30 AT 30 BT 40 AT 40 BT 50 AT 50 Bmm mm mm mm mm8 12 65 52 712 14 85 70 8,516 18 100 82 10,520 20 130 108 13,525 25 160 132 1630 25 180 150 1640 30 230 190 2150 30 280 240 2176 MINITEC LINEAR SYSTEM


ASSEMBLED UNITS TRAVERSE FOR ASSEMBLED UNITDimensionsWeightI J S C E K L kg±0,02 ±0,015mm mm mm mm mm mm mm10 5,5 3211 6,6 4215 9 5418 11 7220 13,5 8820 13,5 9626 17,5 12226 17,5 15223 12,5 - -22 11 M5 80,0432 18 - - 0,0928 14 M6 12 0,0836 20 - - 0,1332 16 M8 14 1446 25 - - 0,2642 21 M10 19 0,2856 30 - - 0,4952 26 M12 24 0,5264 35 - - 0,658 29 M12 26 0,6280 44 - - 1,1372 36 M16 30 1,296 52 - - 1,788 44 M16 34 1,79MINITEC LINEAR SYSTEM 77


ASSEMBLED UNITS ASSEMBLED UNIT OPEN VERSIONASSEMBLED UNIT OPEN VERSIONQGE..OPQGE...GOPwith steel retainerwith resin retainerMaterial unit: AluminiumAll assembled units are equipped with bearings sealed on both sides. The units will be delivered completely assembled.For a complete guide is neces<strong>sa</strong>ry: 2x Shaft supportDesignationDimensionsSteel retainer Resin retainer d D A C E F H+0,01/-0,02mm mm mm mm mm mm mmQGE 12 OP QGE 12 GOP 12 22 85 30 18 73 5,7QGE 16 OP QGE 16 GOP 16 26 100 35 22 88 5,7QGE 20 OP QGE 20 GOP 20 32 130 42 25 115 6,8QGE 25 OP QGE 25 GOP 25 40 160 51 30 140 9QGE 30 OP QGE 30 GOP 30 47 180 60 35 158 11QGE 40 OP QGE 40 GOP 40 62 230 77 45 202 13QGE 50 OP QGE 50 GOP 50 75 280 93 55 250 1378 MINITEC LINEAR SYSTEM


ASSEMBLED UNITS ASSEMBLED UNIT OPEN VERSIONDimensionsWeightI J K L M N O Q S Kg±0,02mm mm mm mm mm mm mm mm mm10 5,2 M6 13 16,65 19,5 10 7,5 42 60 0,5110 5,2 M6 13 22 21,5 12 10 54 60 0,8311 6,8 M8 18 25 27 13 10 72 60 1,5915 8,6 M10 22 31,5 32,5 15 12,5 88 60 3,0318 10,5 M12 26 33 39,5 16 12,5 96 60 4,4718 14 M16 34 43,5 45,5 20 16,8 122 60 9,2920 13 M16 34 52,5 55,5 25 21 152 50 16,36MINITEC LINEAR SYSTEM 79


ASSEMBLED UNITS ASSEMBLED UNIT OPEN VERSIONMINITEC DELIVERY PROGRAMMEBall screw thread drivesBelt conveyorMiniature ball bearingsProfile <strong>system</strong>Profile aligning railsRoller conveyorRollersLinear <strong>system</strong> LRPrecision steel shaftsTransfer<strong>system</strong>Linear <strong>system</strong> LGLinear bearingsTSG-ComponentsLinear <strong>system</strong> LBLinear <strong>system</strong> LRTSG control <strong>system</strong>sSolutionsLinear <strong>system</strong> LGLinear <strong>system</strong> LB80 MINITEC LINEAR SYSTEM


SHAFT SUPPORT BLOCKSSHAFT SUPPORT BLOCKMINITEC LINEAR SYSTEM 81


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCKSSHAFT SUPPORT BLOCKSCWB...for units CGE...Material: AluminiumDesignationDimensionsd A B C E F±0,02 ±0,12mm mm mm mm mm mmCWB 06 6 16 32 27 15 22CWB 08 8 16 32 27 16 22CWB 10 10 18 40 33 18 27CWB 12 12 18 40 33 19 27CWB 14 14 20 45 38 20 32CWB 16 16 20 45 38 22 32CWB 20 20 24 53 45 25 39CWB 25 25 28 62 54 31 44CWB 30 30 30 67 60 34 49CWB 40 40 40 87 76 42 66CWB 50 50 50 103 92 50 8082 MINITEC LINEAR SYSTEM


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCKSDimensionsWeightH I J K L Y SW kgmm mm mm mm mm mm mm13 8 4,3 M5 11 22 3 0,0313 8 4,3 M5 11 23 2,5 0,0316 10 5,3 M6 13 27 3 0,0516 10 5,3 M6 13 28 3 0,0518 10 5,3 M6 13 32 3 0,0718 10 5,3 M6 13 33 3 0,0722 11 6,6 M8 18 39 4 0,1226 15 8,4 M10 22 48 4 0,1729 15 8,4 M10 22 54 4 0,2238 18 10,5 M12 26 68 5 0,4846 20 13,5 M16 34 83 6 0,82MINITEC LINEAR SYSTEM 83


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCKSSHAFT SUPPORT BLOCKSWB...Material: AluminiumDesignationDimensionsd A B C E±0,015mm mm mm mm mmWB 06 6 10 32 27 15WB 08 8 10 32 27 15WB 12 12 12 42 35 20WB 16 16 16 50 42 25WB 20 20 20 60 50 30WB 25 25 25 74 58 35WB 30 30 28 84 68 40WB 40 40 32 108 86 50WB 50 50 40 130 100 60WB 60 60 48 160 124 75WB 80 80 60 200 160 10084 MINITEC LINEAR SYSTEM


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCKSDimensionsWeightF J R Z Y SW kg±0,15mm mm mm mm mm mm25 4,5 16 5 22,5 2,5 0,0225 4,5 16 5 22,5 2,5 0,0232 4,5 20 5,5 29 3 0,0240 4,5 26 6,5 36 3 0,0445 4,5 32 8 44 3 0,0760 5,5 38 9 51 4 0,1168 6,6 45 10 60 5 0,1786 9 56 12 75 6 0,29108 9 80 14 90,5 6 0,73132 10,5 100 15 112 8 1,33170 13 130 22 148 10 2,81MINITEC LINEAR SYSTEM 85


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCK LIGHT VERSIONSHAFT SUPPORT BLOCK LIGHT VERSIONLWB...Material: AluminiumDesignationDimensionsd A B C E F±0,02 ±0,1mm mm mm mm mm mmLWB 08 8 18 23 28 15 22LWB 12 12 20 43 35 20 30LWB 16 16 24 53 42 25 38LWB 20 20 30 60 50 30 42LWB 25 25 38 78 60 35 56LWB 30 30 40 87 70 40 64LWB 40 40 48 108 90 50 82LWB 50 50 58 132 105 60 10086 MINITEC LINEAR SYSTEM


SHAFT SUPPORT BLOCKS SHAFT SUPPORT BLOCK LIGHT VERSIONDimensionsWeightH I J K L Y SW kgmm mm mm mm mm mm13 6 3,5 M4 9 22,5 3 0,0416,5 10 5,3 M6 13 29,5 4 0,1021 11 6,6 M8 18 36,5 3 0,1525 15 8,4 M10 22 43,5 4 0,2330 18 10,5 M12 26 52,8 5 0,4134 18 10,5 M12 26 60,5 6 0,5344 20 14 M16 34 77 8 0,9949 26 17,5 M20 43 93 8 1,50MINITEC LINEAR SYSTEM 87


SHAFT SUPPORT BLOCKS FLANGED SHAFT SUPPORT BLOCKFLANGED SHAFT SUPPORT BLOCKFWB...Material: AluminiumDesignationDimensionsd A B F±0,12mm mm mm mmFWB 12 12 20 40 30FWB 16 16 20 50 35FWB 20 20 23 50 38FWB 25 25 25 60 42FWB 30 30 30 70 54FWB 40 40 40 100 68FWB 50 50 50 100 75FWB 60 60 60 110 8588 MINITEC LINEAR SYSTEM


SHAFT SUPPORT BLOCKS FLANGED SHAFT SUPPORT BLOCKDimensionsWeightJ V W Y SW kgmm mm mm mm mm5,5 12 23,5 19,5 3 0,065,5 12 27,5 25 3 0,086,6 14 33,5 22,5 4 0,106,6 16 42 26,5 5 0,159 19 49,5 30,5 6 0,3011 26 65 47 8 0,7011 36 75 41,5 8 1,2011 40 85 43,5 8 1,45MINITEC LINEAR SYSTEM 89


SHAFT SUPPORT BLOCKS FLANGED SHAFT SUPPORT BLOCKEXAMPLES OF APPLICATIONS90 MINITEC LINEAR SYSTEM


SHAFT SUPPORTSSHAFT SUPPORTSMINITEC LINEAR SYSTEM 91


SHAFT SUPPORTS SHAFT SUPPORTSHAFT SUPPORTWU...WUG...WUW...assembled, without bore<strong>sa</strong>ssembled, with boreswith fixed shaft and boresThese engineering elements are needed to support shafts in combination with MiniTec <strong>linear</strong> ball bearings OP orhousing unit type ...OPMaterial: AluminiumThroughly supported shafts permit particularly stiff bearings; in many cases, however, there is support by sections.The standard length of our shaft supports is 600 mm, and the length of the shaft may be up to 6000 mm(longer lengths upon request.)Variant F distribution available upon request.DesignationDimensionsd B H TWU 1WUG 1WUW 12WU 2WUG 2WUW 16WU 2WUG 2WUW 20WU 3WUG 3WUW 25WU 3WUG 3WUW 30WU 4WUG 4WUW 40WU 4WUG 4WUW 50WU 4WUG 4WUW 60mm mm mm mm12 50 40 4,5 2216 50 54 5,5 3220 50 54 5,5 34,0225 50 65 6,8 39,6630 50 65 6,8 42,1940 50 85 10,8 6050 50 85 10,8 65,0560 50 85 10,8 70,192 MINITEC LINEAR SYSTEM


SHAFT SUPPORTS SHAFT SUPPORTDimensionsWeightU Z G I J F kgmm mm mm mm mm mm- - - - 0,728 529 4,5 4,5 120 0,7229 4,5 4,5 120 1,61- - - - 0,9510 641 5,5 5,5 150 0,9541 5,5 5,5 150 1,89- - - - 0,9510 641 5,5 5,5 150 0,9541 5,5 5,5 150 2,42- - - - 1,2412 6,651 6,6 6,6 150 1,2451 6,6 6,6 150 3,52- - - - 1,2412 6,651 6,6 6,6 150 1,2451 6,6 6,6 150 4,55- - - - 2,6518 1065 11 9 150 2,6565 11 9 150 8,55- - - - 2,6518 1065 11 9 150 2,6565 11 9 150 11,85- - - - 2,6518 1065 11 9 150 2,6565 11 9 150 15,85MINITEC LINEAR SYSTEM 93


SHAFT SUPPORTS SHAFT SUPPORT LOW VERSIONSHAFT SUPPORT LOW VERSIONLWU...LWG...LWW...assembled, without bore<strong>sa</strong>ssembled, with boreswith fixed shaft and boresThese engineering elements are needed to support shafts in combination with MiniTec <strong>linear</strong> ball bearings OP orhousing unit type ...OPMaterial: AluminiumThroughly supported shafts permit particularly stiff bearings; in many cases, however, there is support by sections.The standard length of our shaft supports is 600 mm, and the length of the shaft may be up to 6000 mm(longer lengths upon request.)Variant F distribution available upon request.DesignationDimensionsd B G H+0,15mm mm mm mmLWU 12LWG 12 12 50 40-295LWW 12 29LWU 16LWG 16 16 50 4533LWW 16 33LWU 20LWG 20 20 50 5237LWW 20 37LWU 25LWG 25 25 50 5742LWW 25 42LWU 30LWG 30 30 50 6951LWW 30 51LWU 40LWG 40 40 50 7355LWW 40 55LWU 50LWG 50 50 46 8463LWW 50 63------66,58,510,510,512,594 MINITEC LINEAR SYSTEM


SHAFT SUPPORTS SHAFT SUPPORT LOW VERSIONDimensionsWeightI J T U Z F kgmm mm mm mm mm mm- -- 0,434,5 4,5 22 8 5120 0,434,5 4,5 120 0,96- -- 0,525,5 5,5 26 9,5 5150 0,525,5 5,5 150 1,47- -- 0,786,6 6,6 32 11 6150 0,786,6 6,6 150 2,26- -- 0,859 6,6 36 14 6200 0,859 6,6 200 3,16- -- 1,1411 9 42 17 7200 1,1411 9 200 4,47- -- 1,5811 9 50 17 6300 1,5811 9 300 7,5- -- 2,0713 11 60 19 9300 2,0713 11 300 11,32MINITEC LINEAR SYSTEM 95


SHAFT SUPPORTS SHAFT SUPPORT SINGLE-ROW PITCHSHAFT SUPPORT SINGLE-ROW PITCHSWG...-1SWW...-1assembled, with bore<strong>sa</strong>ssembled, with fixed shaftMaterial: AluminiumThe standard length is 600mm, shaft length is 6000mm (larger lenghs on request).Variant F distribution available upon request.DesignationDimensionsd B H ISWG 20 -1SWW 20 -1SWG 25 -1SWW 25 -1SWG 30 -1SWW 30 -1SWG 40 -1SWW 40 -1SWG 50 -1SWW 50 -1mm mm mm mm20 15 8,5 1125 20 11 1530 25 13,5 1840 30 16 2050 35 18,5 2496 MINITEC LINEAR SYSTEM


SHAFT SUPPORTS SHAFT SUPPORT SINGLE-ROW PITCHDimensionsWeightJ L M T F kg±0,15mm mm mm mm mm6,6 8,5 15 52 1009 15 18 62 12011 15,3 21 72 15014 17,5 25 88 20016 21,5 30 105 2000,922,391,363,671,985,312,868,783,9413,19MINITEC LINEAR SYSTEM 97


SHAFT SUPPORTS SHAFT SUPPORT TWO-ROWED PITCHSHAFT SUPPORT TWO-ROWED PITCHSWG...-2SWW...-2assembled, with bore<strong>sa</strong>ssembled, with fixed shaftMaterial: AluminiumThe standard length is 600mm, shaft length is 6000mm (larger lenghs on request).Variant F distribution available upon request.DesignationDimensionsd B H I JSWG 20 -2SWW 20 -2SWG 25 -2SWW 25 -2SWG 30 -2SWW 30 -2SWG 40 -2SWW 40 -2SWG 50 -2SWW 50 -2mm mm mm mm mm20 15 8,5 11 6,625 20 11 15 930 25 13,5 18 1140 30 16 20 1450 35 18,5 24 1698 MINITEC LINEAR SYSTEM


SHAFT SUPPORTS SHAFT SUPPORT TWO-ROWED PITCHDimensionsWeightL M O T F kg±0,15 ±0,15mm mm mm mm mm8,5 8 22 52 7515 10 26 62 7515,3 12 30 72 10017,5 12 38 88 10021,5 15 45 105 1000,92,381,333,641,885,212,658,573,6412,89MINITEC LINEAR SYSTEM 99


SHAFT SUPPORTS SHAFT SUPPORTSHAFT SUPPORTNWU...NWG...NWW...assembled, without bore<strong>sa</strong>ssembled, with boreswith fixed shaftMaterial: AluminiumThroughly supported shafts permit particularly stiff bearings; in many cases, however, there is support by sections.The standard length of our shaft supports is 600 mm, and the length of the shaft may be up to 6000 mm(longer lengths upon request.)Variant F distribution available upon request.DesignationDimensionsNWU 12NWG 12NWW 12NWU 16NWG 16NWW 16NWU 20NWG 20NWW 20NWU 25NWG 25NWW 25NWU 30NWG 30NWW 30NWU 40NWG 40NWW 40NWU 50NWG 50NWW 50dmmB±0,02mm12 1116 1420 1725 2130 2340 3050 35100 MINITEC LINEAR SYSTEM


SHAFT SUPPORTS SHAFT SUPPORTDimensionsWeightT J F kg±0,02mm mm mm14,5182226303946- - 0,134,5 75 0,134,5 75 0,66- - 0,265,5 75 0,265,5 75 1,2- - 0,316,6 75 0,316,6 75 1,79- - 0,369 75 0,369 75 2,67- - 0,4311 100 0,4311 100 3,76- - 0,5213,5 100 0,5213,5 100 6,44- - 0,6415,5 100 0,6415,5 100 9,89MINITEC LINEAR SYSTEM 101


PRECISION SHAFTSPRECISIONSTEEL SHAFTS102 MINITEC LINEAR SYSTEM


PRECISION SHAFTSTECHNICAL DATA1. OverviewMiniTec precision shafts for <strong>linear</strong> bearings are available from stock in all current diameters.Furthermore, we have an extensive inventory of intermediate sizes, special variants, and materials.All quality parameters are optimally selected for use in <strong>linear</strong> guides.Surface roughness: Ra 0,15 µm to 0,3 µm = Rz 1,25 µm to 2,5 µm(see following pages for further details)Diameter tolerance:Circularity:Straightness:up to 100 mm: h6Hard chrome plated variant: h7for SM <strong>linear</strong> bearings of high-precision applications: g6(see following pages for further details)< 1/2 tolerance per DIN ISO 286-2 (tolerance range)< Ø 10 mm: < = 0.3 mm/mfrom Ø 10 mm to Ø 20 mm: < = 0,2 mm/mØ 20 mm and up: < = 0,1 mm/m(see following pages for further details)Materials:Standard Heat-treated steel, e.g. Cf53 (1.1213) - HRC 60-66Miniature shafts Ø 3 and Ø 4 100 Cr6 (W-Nr. 1.3505) - HRC 58-63X90 (W-Nr. 1.1112) - HRC 53-60Hollow shafts 100 Cr6 (W-Nr. 1.3505) - HRC 58-63Special material with increased grain strength 42CrMo4 heat-treated (W-Nr. 1.7225) HRC 53-61(not in stock)Corrosion-resistant shafts X46Cr13 (W-Nr. 1.4034) - HRC 52-55X90CrMoV18 (W-Nr. 1.4112) - HRC 53-60X105CrMo17 (W-Nr. 1.4125) - HRC 53-60Hard chrome-plated shafts Cf53 (W-Nr. 1.1213)Chrome layer thickness: 0,008 bis 0,015,Layer hardness: HRC 65 - 70(see following pages for further details)MiniTec precision shafts are protected by anticorrosives. The protective material must be removed beforeinstallation..Hollow shafts:outside inside Weight Length outer layer depthø mm ø mm kg/m max. mm mm12 4 0,796 4000 1,3 - 1,516 7 1,284 4000 1,4 - 1,620 12 1,578 4000 1,5 - 1,725 14 2,645 4000 1,6 - 1,830 19 3,323 4000 1,7 - 1,840 26 5,697 4000 1,9 - 2,150 35 7,861 4000 1,4 - 2,2MINITEC LINEAR SYSTEM 103


PRECISION SHAFTS2. ShaftsShaft Weight Length Outer layer depth* ISO h6 dimension** ISO g6 dimensionø mm Kg/m max. mm mm above µm below µm above µm below µmh6 h73 0,055 300 fully hardened 0 -8 -10 -2 -84 0,098 400 fully hardened 0 -8 -12 -4 -125 0,154 3500 0,8 0 -8 -12 -4 -126 0,222 3500 0,8 0 -9 -12 -4 -128 0,395 4000 0,9 0 -9 -15 -5 -1410 0,617 4000 0,9 0 -9 -15 -5 -1412 0,888 6000 1,0 0 -11 -1814 1,208 6000 1,2 0 -11 -1815 1,387 6000 1,2 0 -11 -1816 1,578 6000 1,2 0 -11 -1818 1,998 6000 1,6 0 -13 -1820 2,466 6000 1,6 0 -13 -2122 2,984 6000 1,6 0 -13 -2124 3,551 6000 1,8 0 -13 -2125 3,853 6000 1,8 0 -13 -2128 4,834 6000 2,0 0 -13 -2130 5,549 6000 2,0 0 -16 -2132 6,313 6000 2,0 0 -16 -2535 7,553 6000 2,2 0 -16 -2538 8,903 6000 2,2 0 -16 -2540 9,865 6000 2,2 0 -16 -2545 12,45 6000 2,4 0 -16 -2550 15,413 6000 2,4 0 -16 -2560 22,195 6000 2,8 0 -19 -3070 30,210 6000 2,8 0 -19 -3080 39,458 6000 2,8 0 -19 -3090 49,94 6000 3,0 0 -22 -35100 61,654 6000 3,0 0 -22 -35* Outer layer depth [mm] DIN ISO 50190-3 - Tolerance: ± 0,5** DIN Iso 286-2104 MINITEC LINEAR SYSTEM


PRECISION SHAFTSFitting tolerances for steel shafts(Diameter tolerances) per DIN ISO 286-2Up to 6 mm: h6Hard chrome plated variant: h7For SM <strong>linear</strong> bearings of high-precision applications: g6Special tolerances, e.g. f7, are available upon request.Shaft Diameters Tolerance Tolerance Tolerance Toleranceø mmcategoryh7categoryh6categoryg6categoryf73 +0/-10 +0/-6 -2/-8 -6/-163 - 6 +0/-12 +0/-8 -4/-12 -10/-226 - 10 +0/-15 +0/-9 -5/-14 -13/-2810 - 18 +0/-18 +0/-11 -6/-17 -16/-3418 - 30 +0/-21 +0/-13 -7/-20 -20/-4130 - 50 +0/-25 +0/-16 -9/-25 -25/-5050 - 80 +0/-30 +0/-19 -10/-29 -30/-6080 - 100 +0/-35 +0/-22 -12/-34 -36/-71INTERESTING FACTS• Rust- and acid-resistant steels are often denoted "ROSTFREI" (rust-proof) in Germany. From ametallurgical standpoint, however, there are basically no 100% rust-proof steels.• The stainless steels used by MiniTec can be designated as corrosion-resistant. It is primarily due tothe alloy components such as the high percentage of chromium and nickel that steels can be calledstainless steel.• These steels can still corrode (rust), for instance if the chromium percentage is low. Corrosion canalso appear in spots if e.g. base metal (ferritic) portions lie on the surface. At these points, spots ofpit corrosion can appear.Furthermore, surface corrosion can occur if base materials are in the immediate vicinity and a highproportion of ferritic components are transferred to the stainless steel (for instance due tomoisture), resulting in surface corrosion (flaking rust), which is generally only on the surface andcan easily be removed using rust protection oil.• When working so-called rust- and acid-resistant steels with base metal tools (e.g. HSS steel tools),tool wear can also result in a base metal layer of tool residue on the steel surface, which can lead tosurface corrosion later. At MiniTec, however, ceramic or fully hardened metal (VHM) tools are used,largely circumventing this effect.• MiniTec precision steel shafts are protected by anti-corrosion oil. The protective material must beremoved before installation.Note: The infeed and outfeed zone (at the beginning and end of each fabrication length) of about 200mm are NOT to dimension and NOT hardened!MINITEC LINEAR SYSTEM 105


PRECISION SHAFTSTECHNICAL DATA3. Chemical and Physical CharacteristicsSteel type Physical properties / application Chemical propertiesMaterial Designa- Application Tensile Breaking Carbon Silicon Mangan- Phosphor Chrom- Molyb- Surfacenumber tion strength elongation ese ium denum hardness[N/mm 2 ] [C] [Si] [Mn] (P) (Cr) [Mo] [HRC]Tempered steel1.1213 CF53 Standard *740-880 - 0,50- 0,15- 0,40- 0,025 - - 57-62shafts, 0,57 0,35 0,70 **65-70hard chromeplated1.3505 100Cr6 Miniatur - - 0,95- 0,15- 0,25- 0,025 1,40- - 60+2shafts, 1,10 0,35 0,45 1,60hollowshafts1.7225 42CrMo4 special mat- *1100-1300 *10 0,38- ≤ 0,40 0,60- 0,035 0,90- 0,15- 53-61erial with 0,45 0,90 1,20 0,30increasedcore strengthRust- and acid-resistant steels*1.4043 X46Cr13 corrosion- ≤ 800 - 0,43- 1,00 1,00 0,04 12,5- - 52-54resistant 0,50 14,5shafts1.4112 X90CrMoV18 corrosion- ≤ 835 - 0,85- 1,00 1,00 0,04 17,00- 0,90- 55-57resistant 0,95 19,0 1,30shafts1.4125 X105CrMo17 corrosion- ≤ 915 - 0,95- 1,00 1,00 0,04 16,00- 0,40- 57-60resistant 1,20 18,0 0,80shafts*Source for chemical and physical properties -> steel guide (*values for steels up to Ø 16 mm),** Chromium layer106 MINITEC LINEAR SYSTEM


PRECISION SHAFTSTECHNICAL DATA4. Properties of Alloy ComponentsCARBON [C]:Carbon makes it possible to harden steel. As the carbon proportion increases, the strength and hardeningcapacity of the steel increases, while its elongation, workability, ease of welding, and machinability (usingmilling machines) are reduced. The corrosion resistance to water, acids, and hot gasses is practically notinfluenced by carbon.SILICON [Si]:Silicon is already present in all steel, since the iron ore already contains silicon components according to itscomposition. Silicon steels, however, may only be designated such starting at a silicon content of > 0.40%.Silicon increases the strength and wear resistance (Si-Mn tempered steels); a great increase in the limit ofelasticity, thus it is useful as an alloy component in spring steels. A high silicon contact also positivelyinfluences acid resistance.MANGANESE [Mn]:Manganese increases the hardening capacity of steel. The elongation limit and strength is increased by theMn proportion, and Mn is also favourable for workability and welding capacity, while greatly influencing thehardening depth. Mn steels are highly wear-resistant to impact, while the core remains rigid.MOLYBDENUM [Mo]:Molybdenum improves the hardening capacity and largely reduces the initial brittleness, for instance in Cr-Niand Mn steels, supporting the formation of small grains, and also has a favourable influence on weldingcapability. Increase in the elongation limit, strength, and corrosion resistance. High Mo content reducessusceptibility to pitting.CHROMIUM [Cr]:Chromium makes steel oil- or air-temperable. It increases capacity for hardening and thus the temperability.The notch impact resistance is reduced, but elongation only falls by a little. The welding capacity ofchromium steels falls as the Cr content rises. The tensile strength rises by 80-100 N/mm per 1% Cr. Toobtain corrosion-resistant steels, a minimum content of 13% chromium must be dissolved in the basic mass.MINITEC LINEAR SYSTEM 107


PRECISION SHAFTSFLEXURAL STRENGTHS5. Shaft DeflectionTo take deflection and its angle into consideration, we must consider the corresponding application. Thefollowing table can be used to find the typical application conditions and the formulae to be used.Type of fastening Special conditions Deflection formula Formula fordeflection angle1Fixed onthe ends2345678Fixed onthe endsLoose onthe endsFixed onthe endsLoose onthe endsFixed onthe endsFixed onone endFixed onone enduniform load puniform load puniform load p9Loose onthe ends10Fixed onthe endsδ 1 = deflection in load bearing point, p = distributed load, δ max = max. deflection (mm), a,b = distance between load bearing points,P = point load (kfg), I = length between fastening points, i2 = deflection angle at fastening point, I = geometrical inertial moment (mm 4 )M0 = moment (Kgfmm), E = modulus of direct elasticity 2.1 x 10 4 (Kgf/mm 2 ), i1 = deflection angle at load bearing point,C = 1/48 EI (Kgfmm -2 )108 MINITEC LINEAR SYSTEM


PRECISION SHAFTSSURFACE TREATMENT6. Inductively Hardened SurfaceMiniTec steel shafts generally have inductively hardened surfaces. That means that the shafts have ahard layer outside, guaranteeing high wear resistance. In the centre, the shafts are soft. This ensuresthat the shafts are better able to withstand bending stresses, impact and torsion and notch stresses.The result is a very good damping characteristic.The surface of the steel shafts is ground and polished in the IT fitting <strong>system</strong> (ISO tolerance ranges)per DIN ISO 286-2, thus offering an optimum fit to the MiniTec ball sleeves.The example illustration shown below shows the microstructure within the edge zone. You can easilysee the hardened outer layer (light martensite) and the transition to a tougher core microstructure(grey perlite and ferrite.)Inductively hardened outer layerMicrostructure: MartensiteHRC 66Transitional microstructure:MartensiteTroostitPerlitCore microstructure:Perlit and FerritMINITEC LINEAR SYSTEM 109


PRECISION SHAFTSHARDENING DEPTH(Outer layer depth)Inductively Hardened SurfaceThe hardening depth (hardened outer zone) of the shafts vary according to the shaft diameterand material type. Since the hard outer zone falls off towards the soft core, one speaks of atransition zone subject to a tolerance.The minimum hardening depths are given in the table under "2. Steel Shafts."Example Hardening Curve:70,060,050,0HRC40,030,020,010,00,00,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6Outer layer depth [mm]HARD CHROME-PLATED STEEL SHAFTSHard chrome-plated steel shafts are used wherever a highly wear-resistant and rust-proof surfacequality is required for steel shafts, e.g. for piston rods and similar application cases.The chrome layer is galvanically applied and is only a few µm thick. In order to achieve high wearresistance, a hard chrome layer (8 to 15 µm) is applied.The high chromium proportion ensures a particularly high resistance to corrosion.The corrosion protection is only provided by the chromium layer on the cylindrical shell surface. Please notethat the cutting surfaces (frontal faces) and/or the machined shaft segments(e.g. nozzle penetrations, ground surfaces, etc.) have no chromium coating.If the shaft should be completely in a rust-resistant variant, we recommend the use of stainless steel as thebase material.110 MINITEC LINEAR SYSTEM


PRECISION SHAFTSStraightnessDefinition: The tolerance zone is limited in the measurement plane by two parallelstraight lines with distance t.CircularityDefinition: The tolerance zone is limited in the measurement plane perpendicular tothe axis by two concentric circles with distance t whose common centrelies on the reference axis.The precision of the straightness of our shafts varies with the diameter.< Ø 10 mm: < = 0,3 mm/mfrom Ø 10 mm to Ø 20 mm: < = 0,2 mm/mfrom Ø 20 mm: < = 0,1 mm/mThe straightness is always specified over the standard length of 1.0 m. The actual straightness of afixed length must therefore be converted.Example:Straightness of a shaft 650 mm in length with diameter 12 mm650 mm x 0,2 / 1000 = 0,13 mmCircularitymeasurementon prismsStraightnessmeasurementon a flat plateStraightness = Circularity /2The straightness tolerance is half the gauge display value when turning the shaft by 360°,straightness measurement per ISO 13012.MINITEC LINEAR SYSTEM 111


PRECISION SHAFTSCIRCULARITYDefinition: The form tolerance zone is limited in the measurement planeperpendicular to the axis by two concentric circles of distance t.The circularity of the shafts is based on the ISO tolerance <strong>system</strong> per DIN ISO 286.Circularity of the shaft = 1/2 tolerance range per DIN ISO 286-2Example: Shaft Ø 20 h6 (tolerance range +0 / -13 µm): Circularity = 6.5 µmThe circularity of the shafts is determined using a form measurement machine, the circularity of the shaftsbeing exaggerated in the diagramme shown.CONCENTRICITY (COAXIALITY)Definition: The tolerance zone is limited by a cylinder of diameter t whose axismatches the reference axis.Application: e.g. tapping turn on a shaft.SURFACE QUALITY [roughness]The surface roughness of the ground outer surface of the shell is specified by MiniTec as the Rz value.Ra 0.15 µm to 0.3 µm = Rz 1.25 µm to 2.5 µmTechnically, in practice there are two different roughness measurements in use.Middle roughness Ra: (DIN EN ISO 4287)Arithmetic average of the absolute amounts ofdistance Y of the roughness profile from the middleline within the measurement section.MiddlelineMax. roughness profile height Rz: (DIN EN ISO 4287)The arithmetic mean of the individual roughnessdepths of five adjacent individual measurementsections of equal length.112 MINITEC LINEAR SYSTEM


PRECISION SHAFTSINTERIOR THREAD(Feasibility due to hardened outer zones)Dimension recommendations for interior threadsShaft Metric ISO-thread Depth t1/t2ø mm max. mm8 M4 1010 M5 1012 M6 12,514 M8 12,516 M10 1620 M12 1925 M16 2230 M20 2840 M30 2850 a. A. 3660 a. A. 4280 a. A. 50100 a. A. 58Differences are possible between tempered steel and stainless steel.In case of doubt, we will be happy to advise you.MINITEC LINEAR SYSTEM 113


PRECISION SHAFTSSHAFT MACHININGRadial pas<strong>sa</strong>geway Radial boring Radial threadOrdering example:Radial boring for M8 screwø d 9 / ø D 15, DIN 974-1Ordering example:Radial boring ø D 10 x T 15,L1= 25 mmOrdering example:Radial thread M8 x 20 / T2 = 22L1 = 30 mmOrdering example:Standard bevel 15° with R=1.5 mmOrdering example:25° bevel, both sidesShaft pin in turned variantShaft end with countersink forstud screwsShaft end with recess forretaining rings e.g. DIN 471Ordering example:Pin 25 h 6 / 40 lg, one sideOrdering example:90° sink, 4 deep, l = 25, single-sidedOrdering example:Recess DIN 471, l = 5, two-sidedShaft end with threads. Threads are soft.Thread outfeed with or without thread grooveCentred thread boring on face.Centring D-DIN 332 on the faceOrdering example:Outer thread M 20 x 40 lg, single-sided, DIN13-1Thread outfeed per DIN 76-AOrdering example 1: Single-side axial, interior thread M...Ordering example 2: Single-sided centring D = ..., per DIN 332114 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRLINEAR SYSTEM LRMINITEC LINEAR SYSTEM 115


LINEAR SYSTEM LRLINEAR SYSTEM LRThe profile <strong>system</strong> LR is based ondouble-row angular contact bearingsmade of bearing steel andhardened and ground precisionshafts Ø 12 mm / Cf 53. Any requiredstroke length can be implemented.The slides are equipped with double-row roller bearingswith gothic arch outer grooves. For very high loads multiplebearings are attached with steel-T-Slot bars directly to the slideplategiving the construction great rigidity. No special bearing profile<strong>sa</strong>re required for the assembly. The clearance between bearings and shaftscan be adjusted by eccentric bushings.The slides are completely covered, lubrication felts are fitted inthe endcaps which clean and grease the shafts. For maintenancepurposes the felts can be exchanged quickly and easilywithout tools. This advantage is important for applications inrough working conditionsBoth closed and open-frame slides with anydesired length or width can be fabricated.X/Y-tables are easily constructed by the attachment of4 bearings on to the top of the slide. The guide railsfor this configuration are made from profile45 x 32. Caps LR and cover profile AL also fit the y-axis.116 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRLINEAR SYSTEM LRLoad capacity±MyCalculation of max. moment loads asfunction of the slide length:±Fy±MzMy max. = 0,89 • (L-45) NmMz max. = 1,50 • (L-45) NmL = length of slide±Fz±MxLinear <strong>system</strong> LR6 LR 12Slides Slide LR 6 Slide 45 Slide 90 Slide 135 Slide 180 Slide 1804 bearings 4 bearings 4 bearings 4 bearings 4 bearings 8 bearingsL = 90 mm L = 180 mm L = 180 mm L = 180 mm L = 180 mm L = 360 mmMx max. 30 Nm 79 Nm 107 Nm 130 Nm 165 Nm 240 NmMy max. 75 Nm 120 Nm 120 Nm 120 Nm 120 Nm 275 NmMz max. 40 Nm 202 Nm 202 Nm 202 Nm 202 Nm 470 NmFy max. 800 N 3500 N 3500 N 3500 N 3500 N 7000 NFz max. 640 N 1500 N 1500 N 1500 N 1500 N 3000 NLinear <strong>system</strong> LR 16Slides Slides LR 16-95 Slides LR 16-90Mx max. 158 Nm 214 NmMy max. 288 Nm 288 NmMz max. 323 Nm 323 NmFy max. 7000 N 7000 NFz max. 3000 N 3000 NMaximal speed slide 45 - 180:Maximal speed slide LR 6:10 m/sec.5 m/sec.MINITEC LINEAR SYSTEM 117


LINEAR SYSTEM LREXAMPLES OF SLIDESLR 6LR 6 Z with coverLR 6 ZLW 32LW 32 ELW 45 LW 90LW 135 LW 180OpenOpenLW LR 16-45 LW LR 16-90118 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRPOSSIBLE DESIGNS OF RAILSCalculation of rail length LR 12 + LR 16(not for LR6)Travel+ Slide length+ 2 x Belt tensioner+ 40 mm Security distance= Travel+ Slide length+ 180 mmMINITEC LINEAR SYSTEM 119


LINEAR SYSTEM LRPOSSIBLE COMBINATIONS OF RAILS AND SLIDESSlidetypeLR 6 LW 45 LW 90 LW 135 LW 180 LR 16-45 LR 16-90A 90 150,5 195,5 240,5 285,5 210 255B - 60,5 105,5 150,5 195,5 - -C 32 62 107 152 197 85 130D 60 105,5 150,5 195,5 240,5 149,5 194,5LR 12 + LR 16Calculation of total length L:Travel H+ Slide length+ 2 x Reverse unit+ 2 x Belt tensioner+ 40 mm Security distance SH= Travel + slide length + 410 mmLR 6Calculation of total length L:Travel H+ Slide length (102)+ 2 x Belt tensioner+ 40 mm Security distance SH= Travel + 314 mm**Please note: This is just a reference value, as the belt tension is brought upby the timing belt pulley.120 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LR COMPONENTS LRCOMPONENTSLRMINITEC LINEAR SYSTEM 121


LINEAR SYSTEM LR COMPONENTS LRSHAFT 12 Part. N° 17.1741/0TECH. DATA / ITEMD SUPPLIED- Cf 53, hardened 60 + 5 HRC, precisionground h6- Weight 0,888 kg/m- max. Lenght 6 m- Stainless version Part N 17.1760/0APPLICATION- All MiniTec <strong>linear</strong> guides LRASSEMBLY- Press shaft into supporting profile withappropriate tool (plastic mallet)- For rails L > 6000 mm assemble profile,shaft supporting profile and shaft withoffset jointsBALL BEARING LR 12 Part. N° 28.0001/0TECH. DATA / ITEMD SUPPLIED- Double-rowangular contact bearing- For shaft 12- Load capacity:- dyn. C = 10.50 N- stat. C o = 6.00 N- Weight 0,068 kg- Stainless version Part N 28.0001/1APPLICATION- All MiniTec <strong>linear</strong> guides LRASSEMBLY- With fixing kit LRK Part N 28.0021/0 orLRE Part N 28.0022/0122 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRBALL BEARING LR 12 L Part. N° 28.0005/0TECH. DATA / ITEMD SUPPLIED- Double-rowangular contact bearing- Load capacity:- dyn. C = 8.60 N- stat. C o = 5.10 N- Weight 0,06 kgAPPLICATION- MiniTec <strong>linear</strong> guiding <strong>system</strong>s withmovable and fixed bearing side- Balancing deviations in distance in parallel<strong>linear</strong> <strong>system</strong>sASSEMBLY- With fixing kit LRK Part N 28.0021/0 orLRE Part N 28.0022/0SHAFT SUPPORTING PROFILE Part. N° 28.0002/0TECH. DATA / ITEMD SUPPLIED- Aluminium, natural anodized E6/EV1- Weight 0,365kg/m- Lenght 6 mAPPLICATION- MiniTec <strong>linear</strong> guides LR/LGASSEMBLY- Press into the groove of rail profile- If neces<strong>sa</strong>ry clamp with set-screw M5 x 10in position- Press shaft into supporting profile withappropriate tool (plastic mallet)MINITEC LINEAR SYSTEM 123


LINEAR SYSTEM LR COMPONENTS LRSHAFT RETENTION DEVICE Part. N° 28.0052/0TECH. DATA / ITEMD SUPPLIED- Aluminium , powder coated, grey- Fixing kit- Weight 0,03 kg- Stainless version Part N 28.0053/0APPLICATION- Axial retention of shafts in dynamicallystressed <strong>linear</strong> guidesASSEMBLY- Fix the retention device at both shaft endswith fixing kit from supply schedule- No processing requiredFIXING KIT LRK Part. N° 28.0021/0TECH. DATA / ITEMD SUPPLIED- 1 T-slot bar, steel, zinc-plated with setscrew- 1 Bolt M8 concentric, steel, black finished- 1 Washer 3,5 mm, steel, precisionground, back finished- Weight 0,1 kg- Stainless version Part N 28.0021/1APPLICATION- All MiniTEec <strong>linear</strong> guides LR- Concentric attachment of ball bearingsLR 12ASSEMBLY- Fix T-slot bar in groove of lower slide sidewith the set-screws at inner position- Threads M8 without set-screws are usedfor the fixing bolts- Insert bolt in the bearing and washerbore, Tighten firmly on T-slot bar withspanner 19 A/F- Recommed locking torque: 25 Nm124 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRFIXING KIT LRE Part. N° 28.0022/0TECH. DATA / ITEMD SUPPLIED- T-slot bar, steel, zinc plated with set-screw- Eccentric bush, steel black finished- Bolt M8, steel, black finished- Washer 3,5 mm, steel, precision ground,black finished- Weight 0,1 kg- Stainless version Part N 28.0022/1APPLICATION- All MiniTec <strong>linear</strong> guides LR- Eccentric attachment of ball bearingsLR 12ASSEMBLY- Mounting of T-slot bar: see fixing kit LRK- Insert eccentric bush in the bearing andwasher bore, retighten T-slot bar with key4 A/F- Adjust bush with ring spanner width 19mm (turn for freedom from clearancewith 0,9 - 1 Nm) and fix bolt- Recommed locking torque: 25 NmEND CAP LR (RIGHT) Part. N° 28.0004/1TECH. DATA / ITEMD SUPPLIED- ABS with integrated, spring-mountedstripping and greasin felt- Fixing kit- Weight 0,03 kg- Also deliverable in black,Part. N 28.0004/0APPLICATION- All MiniTec <strong>linear</strong> guides LRASSEMBLY- Insert cover profile between the end caps- Insert the lubricated felts and pressfastening peg in profile 45 x 45 of theslide plate- Use fixing kit from supply schedule- Clean and relubricate the felt or replace itwhen necce<strong>sa</strong>ry Part N 28:0004/8MINITEC LINEAR SYSTEM 125


LINEAR SYSTEM LR COMPONENTS LREND CAP LR (LEFT) Part. N° 28.0004/3TECH. DATA / ITEMD SUPPLIED- ABS with integrated, spring-mountedstripping and greasin felt- Fixing kit- Weight 0,03 kg- Also deliverable in black,Part. N 28.0004/2APPLICATION- All MiniTec <strong>linear</strong> guides LRASSEMBLY- Insert cover profile between the end caps- Insert the lubricated felts and pressfastening peg in profile 45 x 45 of theslide plate- Use fixing kit from supply schedule- Clean and relubricate the felt or replace itPart N 28.0004/8 when necce<strong>sa</strong>ryCOVER PROFILE LR Part. N° 28.0049/0TECH. DATA / ITEMD SUPPLIED- Aluminium, naural anodized E6/EV1- Weight 0,362 kg/m- Lenght 6 mAPPLICATION- All MiniTec <strong>linear</strong> guides LRASSEMBLY- Cut profile according to the length of theslide- Insert the cover profile between the endcaps; insert the felts; fasten the end capsLR on the slide by means of the suppliedscrews126 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRSHAFT 16 Part. N° 17.1743/0TECHN. DATA / ITEMS SUPPLIED- Cf 53, hardened 60 ± 5 HRC, precisionground h6- Weight 1,578kg/m- max. Lenght 6 mAPPLICATIONS- MiniTec <strong>linear</strong> guide LR 16ASSEMBLY- Carefully hammer into the shaft carrierprofile with a plastic-tipped hammer- On guides with L > 6000 mm assembleprofile, shaft support and shaft with offsetjointsSHAFT SUPPORTING PROFILE LR 16 Part. N° 28.0019/0TECHN. DATA / ITEMS SUPPLIED- Aluminium natur, eloxiert E6 / EV1- Weight 0,845kg/m- Lenght 6 mAPPLICATIONS- MiniTec <strong>linear</strong> guide LR16ASSEMBLY- Make holes with diameter 8.5 in the shaftcarrier profile- Recommended distance: 50 mm from theedge, then approximately every200 - 300 mm- Fasten to the carrier profile using M8 x 30cheese-head screw and M8 slide nut- Hammer the shaft into the shaft carrierprofile with a plastic-tipped hammerMINITEC LINEAR SYSTEM 127


LINEAR SYSTEM LR COMPONENTS LRSHAFT FASTENER LEFT LR 16 Part. N° 28.0809/0TECHNICAL DATA / INCLUDED ITEMS- Aluminium GD, powder coated, grey- With fastening materials- Weight 0,04 kgAPPLICATIONS- Axial fastening of shafts in <strong>linear</strong> guidessubject to heavy dynamic stressASSEMBLY- Shaft carrier profile and shafts must be 15mm shorter on each side than the carrierprofile- Attach the shaft fastening at both ends ofthe shaft with supplied fastening materials- No machining is neces<strong>sa</strong>rySHAFT RETENTION DEVICE RIGHT LR 16 Part. N° 28.0808/0TECHN. DATA / ITEMS SUPPLIED- Aluminium GD, powder coated, grey- Fixing kit- Weight 0,04 kgAPPLICATIONS- Axial fastening of shafts in <strong>linear</strong> guidessubject to heavy dynamic stressASSEMBLY- Shaft carrier profile and shafts must be 15mm shorter on each side than the carrierprofile- Attach the shaft fastening at both ends ofthe shaft with supplied fastening materials- No machining is neces<strong>sa</strong>ry128 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRBALL BEARING LR 16 Part. N° 50.1726/0TECHN. DATA / ITEMS SUPPLIED- Double-row angular contact bearing- For shaft 16- Load capacity- dyn. C = 19.90 N- stat. Co = 12.60 N- Weight 0,2 kgAPPLICATIONS- MiniTec <strong>linear</strong> guides LR 16ASSEMBLY- Fastening with central bushPart. N° 28.0814/0 or adjustable witheccentric bush Part. N° 28.0813/0 andM 12 x 40 bolt Part. N° 21.1257/0END CAP LR 16 Part. N° 28.0815/0TECHN. DATA / ITEMS SUPPLIED- ABS with integrated, spring-mountedstripping and greasin felt- Fixing kit- Weight 0,71 kgAPPLICATIONS- MiniTec <strong>linear</strong> guides LR 16ASSEMBLY- Use fixing kit from supply schedule- Depending on the conditions, clean andsoak the felt or insert a replacement feltPart. N° 28.0816/0MINITEC LINEAR SYSTEM 129


LINEAR SYSTEM LR COMPONENTS LRBOLT CONCENTRIC LR 16 Part. N° 28.0814/0TECHNICAL DATA / INCLUDED ITEMS- Bolt M12 concentric, steel, blackgunmetal finish- Weight 0,12 kgAPPLICATIONS- MiniTec <strong>linear</strong> guides LR 16- Concentric fastening of ball bearingsLR 16ASSEMBLY- MiniTec <strong>linear</strong> guides LR 16- Recommended tightening torque:50NmECCENTRIC BUSH Part. N° 28.0813/0TECHN. DATA / ITEMS SUPPLIED- Eccentric bush, steel, black gunmetalfinish- Weight 0,059 kgAPPLICATIONS- MiniTec <strong>linear</strong> guides LR 16- Eccentric fastening of ball bearings LR 16ASSEMBLY- Insert screw M12 x 40 Part. N° 21.1257/0into eccentric bush and assemble looselywith bearing- Adjust the bearing by turning theeccentric bush with the spanner (wrenchsize 27) for zero play (with 0.9 - 1 Nmtorque resistance) and hold the eccentricbush in this position. Tighten the bolt.- Recommended tightening torque:50Nm130 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRTOOTHED RACK 8 Part. N° 28.0051/0TECH. DATA / ITEMD SUPPLIED- Steel- Modul 1- 1 set-screw M4 x 8 in 200 mm grid- Weight 0,785kg/m- Lenght 2 mAPPLICATION- Linear guides with extremely long travels- Linear guides with compact dimensionoverall- Recurring height sectioning andlonguitudinal sectioning in 3,14 mm grid(e.g. sorting frame)ASSEMBLY- Push toothed rack into profile groove- Secure with set-screw M4TIMING BELT 16 AT 5 Part. N° 28.0502/0TECH. DATA / ITEMD SUPPLIED- PUR white, steel-wire reinforced- Typ 16 AT 5- Weight 0,052kg/m- Load max. 1260 NAPPLICATION- Suitable for all MiniTec <strong>linear</strong> guidesLR 6 ZASSEMBLY- Fix both sides in slide LR 6 Z- Belt length calculation:2 x rail length + 260 mmMINITEC LINEAR SYSTEM 131


LINEAR SYSTEM LR COMPONENTS LRTIMING BELT 32 AT 10 Part. N° 28.0093/0TECH. DATA / ITEMD SUPPLIED- PUR white, reinforced with integratedwires- Typ 32 AT 10- Weight 0,19 kg/m- Load max. Apr 75 NAPPLICATION- For all MiniTec <strong>linear</strong> guides LR- For belt drivesASSEMBLY- Fix timing belt or timing belt tensioner- Calculations belt lenght: see page 142TIMING BELT TENSIONER Part. N° 28.0090/0TECH. DATA / ITEMD SUPPLIED- Housing, aluminium, natural anodized- Tensioning plug, steel, zinc plated withmateling with 3 teeth- Fitting for tming belt AT 10- Fixing kit- Weight 0,236 kg- Stainless version Part N 28.0090/1APPLICATION- For each end of the timing belt a tmingbelt tensioner is necce<strong>sa</strong>ry- For all MiniTec <strong>linear</strong> guides LR- For MiniTec belt driveASSEMBLY- Subsequent fixing on the face of the slidewith fixing kit from supply schedule- After fixing on slide face, tension the beltcentral tensioning screw M8, 5 A/F- Recommed stretching: after coordination132 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRFASTENING KIT FOR TIMING BELT TENSIONNING DEVICE 45 Part. N° 28.0054/0TECH. DATA / ITEMD SUPPLIED- Plate aluminium, natural anodized- Fixing kit- Weight 0,089 kgAPPLICATION- In connection with belt drive- For each timing belt tensioner onefastening kit is necce<strong>sa</strong>ry- Attachment of timing belt tensioner onrail 45ASSEMBLY- Fasten with fixing kit from supplyschedule on rail end; thread M8 required- Mount timing belt tensionerFASTENING KIT FOR TIMING BELT TENSIONNING DEVICE 45 X 90 F Part. N° 28.0055/0TECH. DATA / ITEMD SUPPLIED- Plate aluminium, natural anodized- Fixing kit- Weight 0,089 kgAPPLICATION- For each timing belt tensioner onefastening kit is necce<strong>sa</strong>ry- Attachment of timing belt tensioner onrail 45 x 90 F in connection with beltdriveASSEMBLY- Fasten with fixing kit from supplyschedule on rail end; thread M8 required- Mount timing belt tensionerMINITEC LINEAR SYSTEM 133


LINEAR SYSTEM LR COMPONENTS LRFASTENING KIT FOR TIMING BELT TENSIONING DEVICE 45X90H Part. N° 28.0056/0TECH. DATA / ITEMD SUPPLIED- Plate aluminium, natural anodized- Fixing kit- Weight 0,089 kgAPPLICATION- For each timing belt tensioner onefastening kit is necce<strong>sa</strong>ry- Attachment of timing belt tensioner onrail 45 x 90 H in connection with beltdriveASSEMBLY- Fasten with fixing kit from supplyschedule on rail end; thread M8 required- Mount timing belt tensionerFASTENING KIT FOR TIMING BELT TENSIONING DEVICE 90 Part. N° 28.0057/0TECH. DATA / ITEMD SUPPLIED- Plate aluminium, natural anodized- Fixing kit- Weight 0,089 kgAPPLICATION- For each timing belt tensioner onefastening kit is necce<strong>sa</strong>ry- Attachment of timing belt tensioner onrail 90 in connection with belt driveASSEMBLY- Fasten with fixing kit from supplyschedule on rail end; thread M8 required- Mount timing belt tensioner134 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRPROTECTIVE BELLOW LR 45 Part. N° 33.3007/0TECH. DATA / ITEMD SUPPLIED- Plastic, black with plastic frame- Without fixing kit- Length when pushed together for 1 mtravel: - 110 mm- Weight 0,65 kg/m- max. Lenght 6 mAPPLICATION- Cover of MiniTec <strong>linear</strong> guides LR 45- Rough working conditions, dust, chipsASSEMBLY- Push bellow onto rail- Fix ends with fastening kit for protectivebellow Part N 33.3010/0- The travel length is reduced by approx.22% when bellow is used- Caution: Consider higher friction momentwhen dimensioning drive unit!FASTENING KIT FOR PROTECTIVE BELLOW LR 45 Part. N° 33.3010/0TECH. DATA / ITEMD SUPPLIED- 1 End frame slide- 1 End frame pulley- Fixing kit for frame and bellowAPPLICATION- Fastening of protective bellow LR 45 onslide LW 45- Fastening of protective bellow LR 45 ontiming belt pulley T 45ASSEMBLY- Fasten end frame on slide- Push protective bellow on rail- Loosen power-lock fastener on the pulleyside and isert end frame pulley betweenrail and timing belt pulley; tighten powerlockfastener- Fasten protective bellow by means of thesupplied screws on the end frameMINITEC LINEAR SYSTEM 135


LINEAR SYSTEM LR COMPONENTS LRPROTECTIVE BELLOW LR 90 Part. N° 33.3008/0TECH. DATA / ITEMD SUPPLIED- Plastic, black with plastic frame- Without fixing kit- Length when pushed together for 1 mtravel: - 110 mm- Weight 0,75 kg/m- max. Lenght 6 mAPPLICATION- Cover of MiniTec <strong>linear</strong> guides LR 90- Rough working conditions, dust, chipsASSEMBLY- Push bellow onto rail- Fix ends with fasteing kit for protectivebellow a Part N 33.3011/0 at slide orreverse unit- The travel length is reduced by approx.22% when bellow is used- Caution: Consider higher friction momentwhen dimensioning drive unit!FASTENING KIT FOR PROTECTIVE BELLOW LR 90 Part. N° 33.3011/0TECH. DATA / ITEMD SUPPLIED- 1 End frame slide- 1 End frame pulley- Fixing kit for frame and bellowAPPLICATION- Cover of MiniTec <strong>linear</strong> guides LR 90- Rough working conditions, dust, chipsASSEMBLY- Push bellow onto rail- Fix ends with fastening kit for protectivebellow Part N 33.3011/0 at slide orreverse unit- The travel length is reduced by approx.22% when bellow is used- Caution: Consider higher friction momentwhen dimensioning drive unit!136 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRPROTECTIVE BELLOW LR 180 Part. N° 33.3009/0TECH. DATA / ITEMD SUPPLIED- Plastic, black with plastic frame- Without fixing kit- Length when pushed together for 1 mtravel: - 110 mm- Weight 0,95 kg/m- max. Lenght 6 mAPPLICATION- Cover of MiniTec <strong>linear</strong> guides LR 180- Rough working conditions, dust, chipsASSEMBLY- Push bellow onto rail- Fix ends with fasteing kit for protectivebellow a Part N 33.3012/0 at slide orreverse unit- The travel length is reduced by approx.22% when bellow is used- Caution: Consider higher friction momentwhen dimensioning drive unit!FASTENING KIT FOR PROTECTIVE BELLOW LR 180 Part. N° 33.3012/0TECH. DATA / ITEMD SUPPLIED- 1 End frame slide- 1 End frame pulley- Fixing kit for frame and bellowAPPLICATION- Fastening of protective bellow LR 180 onslide LW 180ASSEMBLY- Fasten end frame on slide- Push protective bellow on rail- Loosen power-lock fastener on the pulleyside and insert end frame pulley betweenrail and timing belt pulley; tighten powerlockfastener- Fasten protective bellow by means of thesupplied screws on the end frameMINITEC LINEAR SYSTEM 137


LINEAR SYSTEM LR COMPONENTS LRADAPTOR PLATE Part. N° 28.0112/0TECH. DATA / ITEMD SUPPLIED- Aluminium, natural- Dimension according to customersspecificationAPPLICATION- Attachment of motors, timing belt pulleyand counterASSEMBLY- Mount on timing belt pulleyCONNECTING SHAFT 45 Part. N° 17.1706/0TECH. DATA / ITEMD SUPPLIED- Steel, Ø 20 mm- Length and processing of ends accordingto customer specification- 2 pieces, clutch not included- Fixing kit- Weight 2,47 kg/m- + SpringAPPLICATION- Simultaneous transmission of 2 parallel<strong>linear</strong> guides- Install support bearing for longer shaftsASSEMBLY- Fasten shafts with spring in timing beltpulley- Connect both shaft pieces with clutchPart N 28.0180/0138 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRCONNECTING SHAFT 90 Part. N° 17.1706/1TECH. DATA / ITEMD SUPPLIED- Steel, Ø 20 mm- Length and processing of ends accordingto customer specification- 2 pieces, clutch not included- Fixing kit- Weight 2,47 kg/m- + SpringAPPLICATION- Simultaneous transmission of 2 parallel<strong>linear</strong> guides- For longer shafts use additional supportbearingASSEMBLY- Fasten shaft with spring in timing beltpulley- Connect both shaft pieces with clutchPart N 28.0180/0CLUTCH 20 Part. N° 28.0180/0TECH. DATA / ITEMD SUPPLIED- Clutch, steel with plastic inlay- 2 tensioning sets, steel- Weight 0,5 kg- Locking torque max. 30 NmAPPLICATION- Correction of motors to reverse unit- Correction of mi<strong>sa</strong>lignment forsimultaneous transmission of 2 parallel<strong>linear</strong> guides with connecting shaft 45 aPart N 17.1706/0 or connecting shaftPart N 17.1706/1ASSEMBLY- Attachment with integrated tensioningdevice- Position of both reverse unitscontinuously adjustableMINITEC LINEAR SYSTEM 139


LINEAR SYSTEM LR COMPONENTS LRSLIDE CLAMPING UNIT (TOP) LWG / LWN / LW Part. N° 28.0270/0TECH. DATA / ITEMD SUPPLIED- Housing, aluminium, anodized E2/E6/EV1- Clamp- Fixing kit- Weight 0,199 kgAPPLICATION- Clamping of MiniTec slide LW and slidesLWN / LWG on rail surface- Clamping of MiniTec adjusting unitsASSEMBLY- Preadjust clamping shaft and lead it inprofile groove- Insert plastic element- Mount housing block- Secure clamping lever with mountingadhesive on clamping shaft140 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LR READY FOR USE MODULS LRSYSTEM LR -READY FOR USEMODULES LRMINITEC LINEAR SYSTEM 141


LINEAR SYSTEM LR PRECISION SHAFTSCONNECTION OF MOTORSTiming belt pulley T 45Rotary-current-, step or servo-motors with max. shaft diameter of 16mm are suitable. Assemble directly on the timing belt pulley.The pulley bore with fitting key groove and the connection side of thereverse unit will be designed according to customer specification.Timing belt pulley T 90Rotary-current-, step or servo-motors with max. shaft diameter of 24mm are suitable. Assemble directly on the timing belt pulley.The pulley bore with fitting key groove and the connection side of thereverse unit will be designed according to customer specification.Belt drive 45 und 90Motors with hollow shafts can be attached directly on the slide-plate.Step and servo motors are connected via a coupling on the drive of thebelt drive, diameter 17.Shaft, slide-plate or adapter plate are also available according to customerspecification.Technical DataTiming belt pulley: LR6 T 45 T 90 Belt drivePulleyD = 56,05 mm 58,6 mm 58,6 mm 58,6 mmW = 16 mm 32 mm 32 mm 32 mmTeeth 36 19 19 19Bore 10 mm 8 mm 8 mm 8 mmReborable to max. 14 mm 16 mm 30 mm drive shaft d 17Travel (1 revolution) 180 mm 190 mm 190 mm 190 mmTiming belt 16AT5 32AT10 32AT10 32AT10Belt length in the reverse unit 160 mm 210 mm 210 mm 420 mmFriction moment at 1/1000Belt tensioning 0,30 Nm 0.35 Nm 0.35 Nm 0.35 NmMaximal Load 30 Nm 70 Nm 130 Nm 30 NmCalculation of the timing beltWhen using T 45 and T 902 x rail length+2 x 210 mm belt length inreverse- slide length- 2 x 20 mm in belt tensioner= 2 x rail length - slide lenght+ 380 mmWhen using belt driveRail length + 212 mmWhen using LR62 x Rail length + 260 mm142 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LR PRECISION SHAFTSTIMING BELT PULLEY T 45 (LR 12 + LR 16)Techn. data/items supplied- Aluminium, anodized E6/EV1- Completely assembled with pulley- 2 ball bearingsApplications- For MiniTec <strong>linear</strong> guides LRAssembly- Form threads M8 in both rail ends and mount power lock fastenerPart N° 21.1018/0- Pass belt through the rail and through pulley unit- Insert pulley unit from top- Tighten set screwBore Weight Part N° Part N° stainless steelwithout 1,170 kg 28.0083/0 28.0046/0Ø 11 mm 1,168 kg 28.0083/2 28.0046/2Ø 14 mm 1,167 kg 28.0083/3 28.0046/3Ø 15 mm 1,165 kg 28.0083/5 28.0046/5Ø 16 mm 1,165 kg 28.0083/4 28.0046/4TIMING BELT PULLEY T 90 (LR 12 + LR 16)Techn. data/items supplied- Aluminium, anodized E6/EV1- Completely assembled with pulley- 2 ball bearingsApplications- For MiniTec <strong>linear</strong> guides LRAssembly- Form threads M8 in both ends of rail and mount power lock fastenerPart N° 21.1018/0- Pass belt through the rail and through pulley unit- Insert pulley unit from top- Tighten set screwBore Weight Part N° Part N° stainless steelwithout 2,800 kg 28.0082/0 28.0045/0Ø 11 mm 2,798 kg 28.0082/2 28.0045/2Ø 14 mm 2,795 kg 28.0082/3 28.0045/3Ø 16 mm 2,789 kg 28.0082/4 28.0045/4Ø 19 mm 2,775 kg 28.0082/5 28.0045/5Ø 20 mm 2,773 kg 28.0082/7 28.0045/7Ø 24 mm 2,164 kg 28.0082/6 28.0045/6MINITEC LINEAR SYSTEM 143


LINEAR SYSTEM LR PRECISION SHAFTSTIMING BELT PULLEY LR 6Techn. data/items supplied- Aluminium GD, power coated, grey- Assembled ready for use- with fixing kitApplications- For MiniTec <strong>linear</strong> guides LR 6 ZAssembly- Insert square-nuts M8 in rail- Lead timing belt through reverse unit- Slip reverse unit on rail and prefix screws- Fix timing belt on slide- Tigthen timing belt at reverse unit with key 3 A/F - if neces<strong>sa</strong>ry fromboth sides- Tigthen fixing screwsBore Weight Part N° Part N° stainless steelohne 0,96 kg 28.0510/0 28.0509/0Ø 10 mm 0,96 kg 28.0510/1 28.0509/1Ø 11 mm 0,96 kg 28.0510/2 28.0509/2Ø 14 mm 0,96 kg 28.0510/3 28.0509/3144 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRTIMING BELT PULLEY T 45 Z Part. N° 28.0083/1TECH. DATA / ITEMS SUPPLIED- Anodized E6 / EV1- Completely assembled with pulley andshaft end- 2 ball-bearings- Top cover mounted- Weight 1,2 kg- Stainless version Part N 28.0046/1APPLICATIONSS- All MiniTec <strong>linear</strong> guidesASSEMBLY- Form thread M8 and mout MiniTecpower-lock fastener Part N 21.1018/0- Pass belt through the rail and throughpulley unit- Insert pulley unit from top- Tighten power-lock fastener- Tighten the timing beltTIMING BELT PULLEY T 90 Z Part. N° 28.0082/1TECH. DATA / ITEMS SUPPLIED- Aluminium, anodized E6 / EV1- Main casting completely assembled withpulley and shaft end- 2 ball-bearings- Top cover mounted- Weight 1,2 kg- Stainless version Part N 28.0045/1APPLICATIONSS- All MiniTec <strong>linear</strong> guidesASSEMBLY- Form thread M8 and mount MiniTecpower-lock fastener Part N 21.1018/0einschrauben- Pass belt through the rail and throughpulley unit- Insert pulley unit from top- Tighten power-lock fastener- Tighten the timing beltMINITEC LINEAR SYSTEM 145


LINEAR SYSTEM LR PRECISION SHAFTSBELT DRIVE 45 Part. N° 28.0248/0TECH. DATA / ITEMS SUPPLIED- Aluminium- Shaft end Ø 17 for motor connection- 2 idler pulleys aluminium, integrated in<strong>linear</strong> slide LW 45- Weight 4,901 kgAPPLICATIONSS- MiniTec <strong>linear</strong> guides LR with extemelylong travels, z-axis- Use rail 45, 45 x 90 H, 45 x 135 H and 45x 180 HASSEMBLY- Push the timing belt through the drive,slide drive on the rail and adjust clearance- Fasten timing belt ends with timing belttensioner Part N 28.0090/0 andfastening plate for rail 45Part N 28.0054/0 or for rail 45 x 90 HPart N 28.0056/0 o the rail ends- Tighten the timing belt- Calculation of the timing belt: rail length+ 212 mmBELT DRIVE 90 Part. N° 28.0249/0TECH. DATA / ITEMS SUPPLIED- Aluminium- Shaft end Ø 17 for motor connection- 2 idler pulleys aluminium, integrated in<strong>linear</strong> slide LW 90- Weight 5,024 kgAPPLICATIONS- MiniTec <strong>linear</strong> guides with extremely longtravels, z-axis- Use rail 45 x 90 F, rail 90 or 90 x 180 HASSEMBLY- Push the timing belt through the drive,slide drive on the rail and adjust clearance- Fasten timing belt ends with timing belttensioner Part N 28.0090/0 andfastening plate for rail 45Part N 28.0057/0 or for rail 45 x 90 HPart N 28.0055/0 o the rail ends- Tighten the timing belt- Calculation of the timing belt: rail length+ 212 mm146 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRSLIDE LR 6 Part. N° 28.0138/0TECH. DATA / ITEMS SUPPLIED- Aluminium, all faces machined- Double row, angular-contact bearings- Assembled ready for use- Load capacity: see page 117- Weight 0,396 kg- Stainless version Part N 28.0139/0APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Material-handling- Measuring devices- Doors- Slip slide onto railASSEMBLY- Adjust clearance with key 2,5 A/F- Tighten fixing screw with a torque of 20Nm- When used in extreme environment, useslide LR6 with cover, Part N 28.0138/1SLIDE LR 6 WITH COVER Part. N° 28.0138/1TECH. DATA / ITEMS SUPPLIED- Aluminium, all faces machined- Double row, angular-contact bearings LR6- 4 concentric fixing bush- 4 covers, plastic grey, with spring loadedgreasing-felts- Load capacity: see page 117- Weight 0,458 kg- Stainless version Part N 28.0139/1APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Jigs- Sliding doors- Large drawers- Slip slide onto railASSEMBLY- Adjust clearance with key 2,5 A/F- Recommended torque: 20 Nm- Saturate greasing felts with appropriateoilMINITEC LINEAR SYSTEM 147


LINEAR SYSTEM LR PRECISION SHAFTSSLIDE LR 6 Z Part. N° 28.0138/2TECH. DATA / ITEMS SUPPLIED- Aluminium, all faces machined- Double row, angular-contact bearings LR6- 4 concentric fixing bush- 4 covers, plastic grey, with spring loadedgreasing-felts- Belt fixing device integrated into slideplate- Load capacity: see page 117- Weight 0,502 kg- Stainless version Part N 28.0139/2APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Material-handling devices- Slip slide onto railASSEMBLY- Adjust clearance with key 2,5 A/F- Recommended torque: 20 Nm- Saturate greasing felts with appropriateoil- Screw end-caps clamping lower coversRAIL LR 6 Part. N° 28.0016/0TECH. DATA / ITEMS SUPPLIED- Aluminium, natural anodized E6/EV 1- 2 Shafts Cf 53 h6, 60±3 HRC- With fixing bores Ø 8,5 mm, grid: 150mm- Weight 0,958 kg/m- Lenght 4 m- Stainless version Part N 28.0016/3APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Material-handling- Measuring devices- DoorsASSEMBLY- Fasten rail with cap screws M8 x 20 andsquare nut M8 on MiniTec profile148 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRMODULE LR 6 Z 45 Part. N° 28.0500/0TECH. DATA / ITEMS SUPPLIED- Linear-guide, ready for use assembledfrom:- 1 Rail LR 6 with precision-steel-shafts Ø,6mm, h6, with profile 45 x 45 R 1 SlideLW 6 Z with timing belt fastener 2 timingbeltreverse units 1 timing belt 16 AT 5,steel-reinforced- Weight (without profile) 2,25 kg- Weight/100 mm stroke 0,322 kg- Please specify travel "X" and bore oftiming belt reverse unit(Ø 11 mm/Ø 14mm/None)APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Material-handling- Measuring devices- DoorsASSEMBLY- Timing-belt tensioners integrated inreverse-unitsMODULE LR 6 Z 90 Part. N° 28.0501/0TECH. DATA / ITEMS SUPPLIED- Linear-guide, ready for use assembledfrom:- 1 Rail LR 6 with precision-steel-shafts Ø,6mm, h6, with profile 45 x 45 R- 1 Slide LW 6 Z with timing belt fastener,- 2 timing- belt reverse units 1 timing belt16 AT 5, steel-reinforced- Basis weight (without profile)2,25 kg- Weight/100 mm stroke 0,453 kg- Please specify travel "X" and bore oftiming belt reverse unit(Ø 11 mm/Ø 14 mm/None)APPLICATIONS- MiniTec <strong>linear</strong> guide <strong>system</strong>s LR 6- Material-handling- Measuring devices- DoorsASSEMBLY- Timing-belt tensioners integrated inreverse-unitsMINITEC LINEAR SYSTEM 149


LINEAR SYSTEM LR PRECISION SHAFTSSLIDE LW 32 Part. N° 28.0088/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembed- 2 concentric and 2 eccentric bearing units- End caps- Load capacity: see page 117- Weight 1,06 kg- Stainless version Part N 28.0088/1APPLICATIONS- Handling <strong>system</strong>s- Measuring devices- Automatic advance units- For rails 19 and 32ASSEMBLY- Slip slide on rail 19 or 32; adjust clearancewith eccentric bushSLIDE LW 32 E Part. N° 28.0089/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 concentric and 2 eccentric bearing units- End caps- Load capacity: see page 117- Weight 1,92 kg- Stainless version Part N 28.0089/1APPLICATIONS- 1- or multi-axis guides- Handling <strong>system</strong>s- Measuring devices- For rails 19 and 32ASSEMBLY- Slip slide on rail 19 or 32; adjust clearancewith eccentric bush150 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRSLIDE LW 45 Part. N° 28.0091/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 concentric and 2 eccentric bearing units- End caps LR and 2 cover profiles LR- Load capacity: see page 117- Weight 2,26 kg- Stainless version Part N 28.0091/3APPLICATIONS- 1- or multi-axis guides- Linear robots- Handling <strong>system</strong>s- Measuring devices- For rails 45, 45 x 90 H, 45 x 180 H and135 HASSEMBLY- Assemble slide on rail 45 or 45 x 90 H,adjust clearance with eccentric bush- Assemble cover and greasing <strong>system</strong>- OPTIONS:- Slide clamping unit Part N 28.0270/0SLIDE LW 90 Part. N° 28.0092/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 concentric and 2 eccentric bearing units- End caps LR and Cover profiles LR- Load capacity: see page 117- Weight 2,7 kg- Stainless version Part N 28.0092/2APPLICATIONS- 1- or multi-axis guides- Linear robots- Handling <strong>system</strong>s- Measuring devices- For rails 45 x 90 F, 90 x 90, 90 x 180 HASSEMBLY- Assemble slide on rail 45 x 90 F, rail 90 orrail 90 x 180 H; adjust clearance witheccentric bush- Assemble cover and greasing <strong>system</strong>- OPTIONS:- Slide clamping Part N 28.0270/0MINITEC LINEAR SYSTEM 151


LINEAR SYSTEM LR PRECISION SHAFTSSLIDE LW 135 Part. N° 28.0084/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 concentric and 2 eccentric bearing units- End caps LR and Cover profiles LR- Load capacity: see page 117- Weight 3,15 kg- Stainless version Part N 28.0084/1APPLICATIONS- 1- or multi-axis guides- Linear robots- Handling <strong>system</strong>s- Measuring devices- For rails 135 FASSEMBLY- Assemble slide on rail 45 x 135; adjustclearance with eccentric bush- Assemble cover and greasing <strong>system</strong>- OPTIONS:- Slide clamping unit Part N 28.0270/0SLIDE LW 180 Part. N° 28.0087/0TECH. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 concentric and 2 eccentric bearing units- End caps LR and Cover profiles LR- Load capacity: see page 117- Weight 3,59 kg- Stainless version Part N 28.0087/1APPLICATIONS- 1- or multi-axis guides- Linear robots- Handling <strong>system</strong>s- Measuring devices- For rails 45 x 180 F and 90 x 180 FASSEMBLY- Assemble slide on rail 90 x 180; adjustclearance with eccentric bush- Assemble cover and greasing <strong>system</strong>- OPTIONS:- Slide clamping unit Part N 28.0270/0152 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRRAIL 19 Part. N° 28.0009/0TECH. DATA / ITEMS SUPPLIED- Profile 19 x 45- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 3,179kg/m- Length 6 m- Stainless version Part N 28.0009/3- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 32 Part. N° 28.0010/0TECH. DATA / ITEMS SUPPLIED- Profile 45 x 32 F- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 4,161kg/m- Length 6 m- Stainless version Part N 28.0010/3- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117MINITEC LINEAR SYSTEM 153


LINEAR SYSTEM LR PRECISION SHAFTSRAIL 45 Part. N° 28.0006/0TECH. DATA / ITEMS SUPPLIED- Profile 45 x 45- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 4,43 kg/m- Length 6 m- Stainless version Part N 28.0006/3- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 45 X 90 F Part. N° 28.0007/1TECH. DATA / ITEMS SUPPLIED- Profile 45 x 90- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 6,19 kg/m- Length 6 m- Stainless version Part N 28.0007/3- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117154 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRRAIL 45 X 90 H Part. N° 28.0007/2TECH. DATA / ITEMS SUPPLIED- Profile 45 x 90- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 6,19 kg/m- Length 6 m- Stainless version Part N 28.0007/4APPLICATIONS- Linear and lifting guides- Belt return in profile- Longer rails with shafts put togetherASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 135 F Part. N° 28.0012/1TECH. DATA / ITEMS SUPPLIED- Profile 45 x 135 G- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 8,09 kg/m- Length 6 m- Stainless version Part N 28.0012/3APPLICATIONS- Linear and lifting guides- Longer rails with shafts put togetherASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117MINITEC LINEAR SYSTEM 155


LINEAR SYSTEM LR PRECISION SHAFTSRAIL 135 H Part. N° 28.0012/2TECH. DATA / ITEMS SUPPLIED- Profile 45 x 135 G- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 8,25 kg/m- Length 6 m- Stainless version Part N 28.0012/4- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 45 X 180 F Part. N° 28.0013/1TECH. DATA / ITEMS SUPPLIED- Profile 45 x 180 G- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 9,474 kg/m- Length 6 m- Stainless version Part N 28.0013/3- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117156 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRRAIL 45 X 180 H Part. N° 28.0013/2TECH. DATA / ITEMS SUPPLIED- Profile 45 x 180 G- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 9,474kg/m- Length 6 m- Stainless version Part N 28.0013/4- Linear-guidesAPPLICATIONS- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 90 Part. N° 28.0008/0TECH. DATA / ITEMS SUPPLIED- Profile 90 x 90 L- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 7,88 kg/m- Length 6 m- Stainless version Part N 28.0008/3- Linear-guidesAPPLICATIONS- Timing belt return inside the profile- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117MINITEC LINEAR SYSTEM 157


LINEAR SYSTEM LR PRECISION SHAFTSRAIL 180 F Part. N° 28.0011/1TECH. DATA / ITEMS SUPPLIED- Profile 90 x 180 S- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 14,95 kg/m- Length 6 m- Stainless version Part N 28.0011/3- Linear-guidesAPPLICATIONS- Timing belt return inside the profile- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117RAIL 180 H Part. N° 28.0011/2TECH. DATA / ITEMS SUPPLIED- Profile 90 x 180 S- Both sides with shaft supporting profileand shafts Ø 12 h6, ready for use- Without end caps- Weight 14,95 kg/m- Length 6 m- Stainless version Part N 28.0011/4- Linear-guidesAPPLICATIONS- Timing belt return inside the profile- Longer rails with composite shaftspossibleASSEMBLY- For vertical use or for high speedApplicationss, we recommend the use ofshaft retention devices Part N 28.0052/0- Load capacity: see page 117158 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRSLIDE LR16 - 45 Part. N° 28.0810/0TECHN. DATA / ITEMS SUPPLIED- With 2 concentric and 2 eccentric bearingunits- Load / Bearing:- dyn. C = 19.90 N- stat. Co = 12.60 N- Weight 3,52 kgAPPLICATIONSS- Single and multi-axis guidance- Linear robot- Handling equipment- Measuring equipment- For rail LR16 45x90 HASSEMBLY- Push the trolley onto the rails, adjust forzero play with eccentric fastening set- Mount the covering and lubrication<strong>system</strong>SLIDE LR 16 - 90 Part. N° 28.0811/0TECHN. DATA / ITEMS SUPPLIED- Fully assembled trolley- With 2 concentric and 2 eccentric bearingunits- Load / Bearing:- dyn. C = 19.90 N- stat. Co = 12.60 N- Weight 3,957 kgAPPLICATIONSS- Single and multi-axis guidance- Linear robot- Handling equipment- Measuring equipment- For rail LR16 90 and LR16 90x180 HASSEMBLY- Push the trolley onto the rails, adjust forzero play with eccentric fastening set- Mount the covering and lubrication<strong>system</strong>MINITEC LINEAR SYSTEM 159


LINEAR SYSTEM LR PRECISION SHAFTSRAIL LR 16 45X90 H Part. N° 28.0820/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 90- With shaft carrier profile LR 16 and shaftwith diameter 16 h6 on both sides,assembled ready to fit- Without end caps- Weight 7,979 kg/m- Lenght 6 mAPPLICATIONSS- Linear and column guides for highloading capacity- Toothed belt return in profile- Greater lengths are possible withcompound shaftsASSEMBLY- When used vertically, or with highacceleration figures, we recommend theuse of shaft fastener LR 16Part. N° 28.0808/0 and 28.0809/0RAIL LR 16 90X180 H Part. N° 28.0822/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 180 S- With shaft carrier profile and shaft withdiameter 16 h6 on both sides, assembledready to fit- Without end caps- Weight 16,278 kg/m- Lenght 6 mAPPLICATIONSS- Linear and column guides for highloading capacity- Toothed belt return in profile- Greater lengths are possible withcompound shaftsASSEMBLY- When used vertically, or with highacceleration figures, we recommend theuse of shaft fastener LR 16Part. N° 28.0808/0 and 28.0809/0160 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LRRAIL LR 16 90 Part. N° 28.0821/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 90- With shaft carrier profile LR 16 and shaftwith diameter 16 h6 on both sides,assembled ready to fit- Without end caps- Weight 10,067 kg/m- Lenght 6 mAPPLICATIONSS- Linear and column guides for highloading capacity- Toothed belt return in profile- Greater lengths are possible withcompound shaftsASSEMBLY- When used vertically, or with highacceleration figures, we recommend theuse of shaft fastener LR 16Part. N° 28.0808/0 and 28.0809/0MINITEC LINEAR SYSTEM 161


LINEAR SYSTEM LBLINEAR SYSTEM LB162 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBLINEAR SYSTEM LBThe LB design is based on LME 20 <strong>linear</strong> ball bearings thatare built into our construction profile in the specially providedbore holes. Precision shafts D 20 mm give this guidehigh load capacity. The LB design offers substantial advantagesfor short travelling distances and high stroke frequencies.Especially compact and economical guide elements based onour solid precision ball bushings from the LME series with integratedsealing rings, which provide functional security under rough conditions.Possible applicationsCalculation of life:CL = • 10F5L = LifeC = Basic dynamic load rating (N)F = Working load (N)MiniTec LB series <strong>linear</strong> guides are particularly suitable for short strokes of up to 1 meter. Themodular <strong>system</strong> provides absolute flexibility in the design of the guide. The ball bushings withsolid outer ring made from hardened and ground bearing steel are mounted directly into theprofile 32 Ø bores of the extra strong profil 45 x 135, 45 x 180, 90 x 180, 90 x 45 S and 90 x90 S.The axial posititon of the bushes is secured withone-component glue. The ball-bushing combineslow friction, limited clearance, low noise and longlife.When designing a <strong>linear</strong> <strong>system</strong> LB, shaft deflectionunder load of max. 0.5° must be considered.For further technical details see MiniTec catalogue “Linear bearings”.Linear guides LB are available completely assembled with ball-screw on request.All components are also available in stainless version.MINITEC LINEAR SYSTEM 163


LINEAR SYSTEM LB COMPONENTS LBCOMPONENTSLB164 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBPROFILE 45 X 90 S Part. N° 20.1017/0TECHN. DATA / ITEMS SUPPLIED- lx = 113,487 cm 4- ly = 30,719 cm 4- wx = 25,219 cm 3- wy = 13,653 cm 3- Weight 3,86 kg/m- Length 6 m- Packing unit 24 mAPPLICATIONS- Univer<strong>sa</strong>l for general heavy dutyconstructions- Linear guides LB- Linear-guides- 5 charities for pressed air piping- Central bore Ø 32 mm for ball-bushingsLME 20, for ball-bearings 6201 or 6002,for compressed air piping or guiding ofhydraulic add-in cylindersASSEMBLY- MiniTec power-lock fastener- Cross bolt-fastener- Angle 45 / 90- Screw connectionPROFILE 45 X 135 1G Part. N° 20.1078/0TECHN. DATA / ITEMS SUPPLIED- lx = 359,242 cm 4- ly = 47,064 cm 4- wx = 20,618 cm 3- wy = 53,221 cm 3- Weight 5,57 kg/m- Length 6 m- Packing unit 12 mAPPLICATIONS- General engineering structures,particularly for use in the food industry, inmedical engineering and for the filling ofbeverages, where strict hygienicstandards are set- Linear guiding- Central bore Ø 32 mm for ball-bushingsLME 20, for ball-bearings 6201 or 6002,for compressed air piping or guiding ofhydraulic add-in cylindersASSEMBLY- MiniTec power-lock fastener- 3 closed grooves can be opened up to thedesired length, by means of the tear-offlever Part N 26.0815/0MINITEC LINEAR SYSTEM 165


LINEAR SYSTEM LB COMPONENTS LBPROFILE 45 X 180 1G Part. N° 20.1079/0TECHN. DATA / ITEMS SUPPLIED- lx = 810,885 cm 4- ly = 61,015 cm 4- wx = 90,097 cm 3- wy = 26,704 cm 3- Weight 6,954 kg/m- Length 6 m- Packing unit 12 mAPPLICATIONS- General engineering structures,particularly for use in the food industry, inmedical engineering and for the filling ofbeverages, where strict hygienicstandards are set- Linear guiding- Central bore Ø 32 mm for ball-bushingsLME 20, for ball-bearings 6201 or 6002,for compressed air piping or guiding ofhydraulic add-in cylindersASSEMBLY- MiniTec power-lock fastener- 4 closed grooves can be opened up to thedesired length, by means of the tear-offlever Part N 26.0815/0PROFILE 90 X 90 S Part. N° 20.1019/0TECHN. DATA / ITEMS SUPPLIED- lx = 223,949 cm 4- ly = 208,888 cm 4- wx = 49,766 cm 3- wy = 46,419 cm 3- Weight 7,514 kg/m- Length 6 m- Packing unit 12 mAPPLICATIONS- Univer<strong>sa</strong>l for general heavy dutyconstructions- Linear guiding- Central bore Ø 32 mm for ball-bushingsLME 20, for ball-bearings 6201 or 6002,for compressed air piping or guiding ofhydraulic add-in cylindersASSEMBLY- MiniTec power-lock fastener- Angle 45 or 90- Screw connection166 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBPROFILE 90 X 180 S Part. N° 20.1013/0TECHN. DATA / ITEMS SUPPLIED- lx = 1421,865 cm 4- ly = 376,784 cm 4- wx = 157,983 cm 3- wy = 83,729 cm 3- Weight 11,482 kg/m- Length 6 m- Packing unit 6 mAPPLICATIONS- Univer<strong>sa</strong>l for general heavy dutyconstructions- Linear guiding LB as slide- Central bore Ø 32 mm for ball-bushingsLME 20, for ball-bearings 6201 or 6002,for compressed air piping or guiding ofhydraulic add-in cylindersASSEMBLY- MiniTec power-lock fastener- Angle 45 or 90- Screw connectionBALL BUSHING LME 20 UU Part. N° 10.1745/0TECHN. DATA / ITEMS SUPPLIED- Housing 100 Cr6- 2 integrated sealing rings, heat resistantup to 110C, for higher temperatures upto 180C use ball bushing with steel cage- Load:- dyn. C = 880 N- stat. C = 1.40 N- Weight 0,075 kgAPPLICATIONS- Precision <strong>linear</strong> guides- Linear slide <strong>system</strong> LB- Lifting-tables- Quattro-unitsASSEMBLY- Push in bore 32 of the profile- Axial securing with housing adhesiveMINITEC LINEAR SYSTEM 167


LINEAR SYSTEM LB COMPONENTS LBCENTERING BUSH Part. N° 28.0146/0TECHN. DATA / ITEMS SUPPLIED- Aluminium, natural- Weight 0,067 kgAPPLICATIONS- Centrical clamping of shafts for all shaftsupporting blocks of the MiniTec-<strong>linear</strong><strong>system</strong> LBASSEMBLY- Insert centering bush in bore Ø 32 mm- Insert shaft- Attachment with set screw M8 x 35SHAFT 20 Part. N° 17.1744/0TECHN. DATA / ITEMS SUPPLIED- Cf53, inductive hardened 60 +5 HRCground h6- Weight 2,466 kg/m- Length 6 mAPPLICATIONS- Linear guide <strong>system</strong> LBASSEMBLY- With centering bush in shaft supportblock168 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBSHAFT 20 FOR LB-SYSTEM Part. N° 28.0154/0TECHN. DATA / ITEMS SUPPLIED- Steel Cf53, inductive hardened 60 +5HRC grinded- Tolerance h6- Processed for shaft support block WB- Weight 0,067kg/m- Please indicate measure LAPPLICATIONS- MiniTec <strong>linear</strong> guides LB- In each direction u<strong>sa</strong>bleASSEMBLY- Insert in shaft support- Clamp with set screw M8 x 35END CAP LB 45 Part. N° 28.0094/1TECHN. DATA / ITEMS SUPPLIED- ABS, non-aging and oil resistant, grey- On request also deliverable in black- 1 centric bore Ø 22 mm- Weight 0,095kg/mAPPLICATIONS- Face covering of <strong>linear</strong> slides LB 45- Face covering of shaft support blockWB 45 (shaft side)ASSEMBLY- Press into profile boresMINITEC LINEAR SYSTEM 169


LINEAR SYSTEM LB COMPONENTS LBEND CAP LB 45 X 135 Part. N° 28.0101/1TECHN. DATA / ITEMS SUPPLIED- ABS, non-aging and oil resistant, grey- On request also deliverable in black- 2 bores Ø 22 mm- Weight 0,017 kgAPPLICATIONS- Face covering of <strong>linear</strong> slides LB 45 x 135- Face covering of shaft support blocksWB 45 x 135ASSEMBLY- Press into profile boresEND CAP LB 45 X 180 Part. N° 28.0102/1TECHN. DATA / ITEMS SUPPLIED- ABS, non-aging and oil resistant, grey- On request also deliverable in black- 2 bores Ø 22 mm- Weight 0,02 kgAPPLICATIONS- Face covering of <strong>linear</strong> slides LB 45 x 180- Face covering of shaft support blocksWB 45 x 180ASSEMBLY- Press into profile bores170 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBEND CAP LB 90 Part. N° 28.0095/1TECHN. DATA / ITEMS SUPPLIED- ABS, non-aging and oil resistant, grey- On request also deliverable in black- 2 bores Ø 22 mm- Weight 0,0165 kgAPPLICATIONS- Face covering of <strong>linear</strong> slides LB 90- Face covering of shaft support blocksWB 90ASSEMBLY- Press into profile boresEND CAP LB 180 Part. N° 28.0103/1TECHN. DATA / ITEMS SUPPLIED- ABS, non-aging and oil resistant, grey- On request also deliverable in black- 2 bores Ø 22 mm- Weight 0,037 kgAPPLICATIONS- Face covering of <strong>linear</strong> slides LB 180- Face covering of shaft support blocksWB 180ASSEMBLY- Press into profile boresMINITEC LINEAR SYSTEM 171


LINEAR SYSTEM LB READY FOR USE MODULS LBSYSTEM LB -READY FOR USEMODULES LB172 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBSLIDE LB 45 Part. N° 28.0150/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 90 S- Completely assembled with 2 ballbushings LME 20 UU- Profile face covered with end caps LB 45,grey- Weight 0,55 kg- Other length on requestAPPLICATIONS- All MiniTec <strong>linear</strong> <strong>system</strong>s LBASSEMBLY- Lead shaft through slideSLIDE LB 45 X 135 Part. N° 28.0155/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 135- Completely assembled with 2 ballbushings LME 20 UU- Profile face covered with end caps LB 45 x135, grey- Weight 0,865 kg- Other length on requestAPPLICATIONS- All MiniTec <strong>linear</strong> <strong>system</strong>s LBASSEMBLY- Lead shaft through slideMINITEC LINEAR SYSTEM 173


LINEAR SYSTEM LB READY FOR USE MODULS LBSLIDE LB 45 X 180 Part. N° 28.0156/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 180- Completely assembled with 2 ballbushings LME 20 UU- Profile face covered with end caps LB 45 x180, grey- Weight 1,007 kg- Other length on requestAPPLICATIONS- All MiniTec <strong>linear</strong> <strong>system</strong>s LBASSEMBLY- Lead shaft through slideSLIDE LB 90 Part. N° 28.0152/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 90 S- Completely assembled with 4 ballbushings LME 20 UU- Profile face covered with end caps LB 90,grey- Weight 0,55 kg- Other length on requestAPPLICATIONS- All MiniTec <strong>linear</strong> <strong>system</strong>s LBASSEMBLY- Lead shaft through slide174 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBSLIDE LB 180 Part. N° 28.0143/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 180 S- Completely assembled with 4 ballbushings LME 20 UU- Profile face covered with end caps LB 180,grey- Weight 1,35 kg- Other length on requestAPPLICATIONS- All MiniTec <strong>linear</strong> <strong>system</strong>s LBASSEMBLY- Lead shaft through slideSHAFT SUPPORT BLOCK WB 45 Part. N° 28.0151/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 90 S- Completely assembled with centeringbush- Shaft side with end cap LB 45, grey- Outer side with end cap 45 x 90, grey- Weight 0,21 kgAPPLICATIONS- Fastening shafts Ø 20 in MiniTec <strong>linear</strong><strong>system</strong>s LB 45- Insert shaftASSEMBLY- Tighten with set screw M8 x 35MINITEC LINEAR SYSTEM 175


LINEAR SYSTEM LB READY FOR USE MODULS LBSHAFT SUPPORT BLOCK WB 45 X 135 Part. N° 28.0157/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 135- Completely assembled with centeringbush- Shaft side with end cap LB 45 x 135, grey- Outer side with end cap 45 x 135, grey- Weight 0,432 kgAPPLICATIONS- Fastening shafts Ø 20 in MiniTec <strong>linear</strong><strong>system</strong>s LB 45- Insert shaftASSEMBLY- Tighten with set screw M8 x 35SHAFT SUPPORT BLOCK WB 45 X 180 Part. N° 28.0159/0TECHN. DATA / ITEMS SUPPLIED- Profile 45 x 180- Completely assembled with centeringbush- Shaft side with end cap LB 45 x 180, grey- Outer side with end cap 45 x 180, grey- Weight 0,416 kgAPPLICATIONS- Fastening shafts Ø 20 in MiniTec <strong>linear</strong><strong>system</strong>s LB 45- Insert shaftASSEMBLY- Tighten with set screw M8 x 35176 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LBSHAFT SUPPORT BLOCK WB 90 Part. N° 28.0153/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 90 S- Completely assembled with 2 centeringbush- Shaft side with end cap LB 90, grey- Outer side with end cap 90 x 90, grey- Weight 0,41 kgAPPLICATIONS- Fastening shafts Ø 20 in MiniTec <strong>linear</strong><strong>system</strong>s LB 90- Insert shaftASSEMBLY- Tighten with set screw M8 x 35SHAFT SUPPORT BLOCK WB 180 Part. N° 28.0144/0TECHN. DATA / ITEMS SUPPLIED- Profile 90 x 180 S- Completely assembled with 2 centeringbush- Shaft side with end cap LB 180, grey- Outer side with 2 end cap 90 x 90, grey- Weight 0,65 kgAPPLICATIONS- Fastening shafts Ø 20 in MiniTec <strong>linear</strong><strong>system</strong>s LB 180- Insert shaftASSEMBLY- Tighten with set screw M8 x 35MINITEC LINEAR SYSTEM 177


LINEAR SYSTEM LB READY FOR USE MODULS LBLINEAR MODULE LB 90 Part. N° 28.0178/0TECHN. DATA / ITEMS SUPPLIED- Linear module made of profile 90 x 90;ready for use- Drive unit with rolled circulating ballspindle RNCT 1003 Ø 10 mm, incline 3- Incline fault / 300: 12 m (class C3)- Slide guidance on 4 <strong>linear</strong> ball bearingswith hardened ground precision shafts Ø20 mm, total lenght 760 mmTECHN. DATA / ITEM SUPPLIED- Shaft end processed at fixed bearing sideaccording to customer specification formotor and crank connection- Shafts and spindles covered withprotective bellows- Positioning accuracy: ± 0,1 mmASSEMBLY- Handling <strong>system</strong>s- Z-axis in portals- Multiple axis <strong>system</strong>s- Grabbing unitsLINEAR MODULE LB 180 Part. N° 28.0179/0MULTIPLE AXIS SYSTEMS- Linear module made of profile 90 x 180;ready for use- Drive unit with rolled circulated ballspindle RNCT 1404-3,4 Ø 14 mm,incline 4- Incline fault / 300: 12 m (class C3)- Slide guidance on 4 <strong>linear</strong> ball bearingswith hardened ground precision shafts Ø20 mm, total length 950 mmTECHN. DATA / ITEM SUPPLIED- Shaft end processed at fixed bearing sideaccording to customer specification formotor and crank connection- Shafts and spindles covered withprotective bellows- Positioning accuracy: ± 0,1 mmAPPLICATIONS- Handling <strong>system</strong>s- Z-axis in portals- Multiple axis <strong>system</strong>s- Grabbing units178 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNLINEAR SYSTEM LN/LGMINITEC LINEAR SYSTEM 179


LINEAR SYSTEM LG/LNSLIDEWAYSThe LN/LG slide guides were built for applications where demands forguidance accuracy are not high but where extreme u<strong>sa</strong>ge condition<strong>sa</strong>re present.These guides are especially suitable for wet operation, high dust concentrations,and insufficient lubrication.The slides series LN/LG are constructed according to the <strong>sa</strong>me modularprinciple as series LR.Series LN:Slide guidance in profile groove and on profile surface. This seriesrequires little space.Series LG:Slide guidance on ground and hardened shafts h6 made from materialCf53.For operation in humid environment we recommend the use of ourstainless shafts.Accuracy: Series LG: ± 0.15 mm Series LN: ± 0.20 mm.The lateral guide rails can be used to adjust clearance.Max. load:Slide friction coefficient:50 N/cm supporting slide rail (= slide length)0.05 on steel shaft (Series LG), 0.1 on anodized profile surface (Series LN)This bearing requires no lubrification. Please consider higher slip-stick effect.Travel:Average temperature:Peak load:1 m/sec (max.)50°C (max.)70°C (max.)The slide rail is resistant to organic acids, alkalis, hydrous solutions, inorganic <strong>sa</strong>lt, organic acids and alcohol.They are not fully resistant to hydrocarbon and halogenated hydrocarbons.180 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LN COMPONENTS LGCOMPONENTSLGMINITEC LINEAR SYSTEM 181


LINEAR SYSTEM LG/LN COMPONENTS LGSLIDE RAIL LG Part. N° 22.1094/0TECHN. DATA / ITEMS SUPPLIED- Hard plastic PE-UHMW, black- 2 set screws- Max. surface pressure: 10 N/mm²- Weight 0,032 kg- Slide guides LGAPPLICATIONSASSEMBLY- Insert into groove of lateral guide profile- Secure with set screwSLIDE RAIL LN Part. N° 22.1095/0TECHN. DATA / ITEMS SUPPLIED- Hard plastic PE-UHMW, black- Fixing kit- Max. surface pressure: 10 N/mm²- Weight 0,03 kgAPPLICATIONS- Slide guides LN- Adjusting units- Heavy sliding doors- DrawersASSEMBLY- Connect with slide plate- Insert into grooves of the guide profile- Adjust with clearance, use fixing kit182 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNSLIDE RAIL LN-S Part. N° 22.1096/0TECHN. DATA / ITEMS SUPPLIED- Hard plastic PE-UHMW, black- 2 set screws M5 x 10- Max. surface pressure: 10 N/mm²- Weight 0,03 kgAPPLICATIONS- Slide guides LN-S- Adjusting units- Automatic advance units- Workpiece supportASSEMBLY- Insert into profile groove- Adjust with clearance- Connect with slide plateMINITEC LINEAR SYSTEM 183


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGSYSTEM LN/LG -READY FOR USEMODULES LN/LG184 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNSLIDE LWG 32 X 45 - 45 Part. N° 28.0132/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LG- End caps- Clearance adjusted- Load max. 450 N- Weight 0,726 kgAPPLICATIONS- Simple <strong>linear</strong> guides- Automatic advance units- Adjusting unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0132/1- With slide clamping unit (Lateral)Part N 28.0132/2- Slide plate made of aluminium profile32 x 180- Different slide lengthsSLIDE LWG 32 X 45 - 90 Part. N° 28.0133/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LG- End caps- Clearance adjusted- Load max. 450 N- Weight 0,81 kgAPPLICATIONS- Simple <strong>linear</strong> guides- Automatic advance units- Adjusting unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0133/1- With slide clamping unit (Lateral)Part N 28.0133/2- Slide plate made of aluminium profile32 x 180- Different slide lengthsMINITEC LINEAR SYSTEM 185


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGSLIDE LWG 45/45 - 45 Part. N° 28.0136/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LG- End caps- Clearance adjusted- Load max. 450 N- Weight 0,759 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0136/1- Slide plate made of aluminium profile32 x 180- Different slide lengthsSLIDE LWG 45/45 - 90 Part. N° 28.0137/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LG- End caps- Clearance adjusted- Load max. 450 N- Weight 0,849 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0137/1- Slide plate made of aluminium profile32 x 180- Different slide lengths186 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNSLIDE LWN 32 X 45 - 45 Part. N° 28.0192/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LN- End caps- Clearance adjusted- Load max. 450 N- Weight 0,678 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0192/1- With slide clamping unit (Lateral)Part N 28.0192/2- Slide plate made of aluminium profile32 x 180- Different slide lengthsSLIDE LWN 32 X 45 - 90 Part. N° 28.0193/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LN-S- End caps- Clearance adjusted- Load max. 450 N- Weight 0,762 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0193/1- With slide clamping unit (Lateral)Part N 28.0193/2- Slide plate made of aluminium profile32 x 180- Different slide lengthsMINITEC LINEAR SYSTEM 187


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGSLIDE LWN 45/45 - 45 Part. N° 28.0196/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LN-S- End caps- Clearance adjusted- Load max. 450 N- Weight 0,717 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0196/1- Slide plate made of aluminium profile32 x 180- Different slide lengthsSLIDE LWN 45/45 - 90 Part. N° 28.0197/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LN-S- End caps- Clearance adjusted- Load max. 450 N- Weight 0,801 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0197/1- Slide plate made of aluminium profile32 x 180- Different slide lengths188 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNSLIDE LWN-S Part. N° 28.0170/0TECHN. DATA / ITEMS SUPPLIED- Slide completely assembled- 2 slide rails LN-S- End caps- Clearance adjusted- Load max. 450 N- Weight 0,261 kg- Simple <strong>linear</strong> guidesAPPLICATIONS- Automatic advance unitsSPECIAL DESIGNS- With slide clamping unit (Top)Part N 28.0170/1- Slide plate made of aluminium profile32 x 180- Different slide lengthsMINITEC LINEAR SYSTEM 189


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGLINEAR MODULE LMZ 90WITH TIMING BELTPart N° 28.0400/0- Compact carrier profile with standard t-slots.Compatible to MiniTec construction profiles,anodized E6/EV1.- Integrated rail guide- With two slides, covered by timing belt.- Permanent lubrication. Lubrication <strong>system</strong> for aservice performance up to 10000 km- Aluminium slide (processed on all sides) withintegrated timing belt tensioner and 6 connectionthreads M8.- 2 deflection units with presicion ball bearings(mounted on carrier profile by using MiniTecpowerlock fastener, prepared for built-on motorswith connection shaft Ø 17 mm and feather key.The adapter plate can be processed according todesired motor specifications.- Infeed: 200 mm/revolution- Max. allowable belt tractive force: 3.500 N- Timing belt 25 AT 10, strengthened with steelwire. Mounted with preload.- Max. traverse path X = 3.800 mm- Assembly of switches sideways on t-slots withstandard components of the MiniTec Profile-System.Speed: max. 3m/sBasic weight: 5.200 gWeight / 100mm traverse path: 800g190 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGload rating allowable static breakdown torqueNNmC dyn C stat Mx My Mz18800 24400 240 128 128Availabilities:- Module completely assembled with drive connection, but without drive- Customized module completely assembled with gear and engine- Customized module completely assembled with gear, engine and control <strong>system</strong>Application examples:- Pick-and-Place- Robotic palletizer- Measuring <strong>system</strong>s- Feedings- Handling <strong>system</strong>sOperating conditions:Please consider the the max. allowable deflection of 3,5 mm / 4000 mm for cantileverassemblies. To guarantee high stability, we recommend to suppot the module every 300 to600mm (particularly for modules with a high dynamic load).MINITEC LINEAR SYSTEM 191


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGMINI-ADJUSTMENT UNITSMiniTec mini-adjustment units are ready-to-install devices that are also mounted strictly in accordancewith the modular construction principle as standard elements from our profile <strong>system</strong>. They are used inmachine construction, packaging equipment, filling <strong>system</strong>s and testing equipment.VersionsSpindles:Travel:Load capacity:VA metric thread M8 x 1,25, slides made of brass895 mm (max.)1000 gr192 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGADJUSTING UNITSPossible combinations:MiniTec adjusting units are ready-to-use modules that are strictly assembled according to the modular<strong>system</strong> of our standard profile elements. They are used in mechanical engineering, in the packing industry,for filling installations and testing. The adjusting units are equipped with slide elements made from plasticsPE-UHMW. This material is resistant against most acids and lyes. The friction value for ground steel shafts in0.05 and 0.1 for andodized aluminium surfaces (see page 265).DesignsSeries VEWSlide guidance on ground, hardendprecision shafts Ø 12 mm,h6, material special steel Cf 53,mat. no. 1.1213Series VENSlide guidance in profile groovesScrew: ACME-Screw 16 x 4, St, with nut RG 7Incline fault:± 0.1/300 mm (max.)Positioning accuracy:± 0.1/300 mmTravel:1000 mm (max.)Max. load:50 N/cm slide rail (slide length)MINITEC LINEAR SYSTEM 193


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGMINI ADJUSTING UNIT FITTING KIT Part. N° 28.0350/0TECHN. DATA / ITEMS SUPPLIED- Without carrier profile, handwheel andbearing block for mounting in existingequipment- VA spindle M8 x 1.25- Brass carriage- Max. loading 1 - 2 kg- Please quote stroke lengthAPPLICATIONS- For adjustment of the lateral guides onconveying equipment- For adjusting sensor holders or lightbarriers- For simple equipmentASSEMBLY- With MiniTec power-lock fastener- Push into the profile groove and fastenthe end blockMINI ADJUSTING UNIT WITH PROFILE 45 X 45 Part. N° 28.0354/0TECHN. DATA / ITEMS SUPPLIED- With carrier profile 45 x 45 F- VA spindle M8 x 1.25- Brass carriage- Max. loading 1 - 2 kg- Please quote stroke lengthAPPLICATIONS- For adjustment of the lateral guides onconveying equipment- For adjusting sensor holders or lightbarriers- For simple equipmentASSEMBLY- With MiniTec power-lock fastener- Can also be fastened with a mountingbracket- Also available without carrier profile,Part. N° 28.0354/1194 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNMINI ADJUSTING UNIT WITH PROFILE 19 X 45 Part. N° 28.0352/0TECHN. DATA / ITEMS SUPPLIED- With carrier profile 19 x 45- VA spindle M8 x 1.25- Brass carriage- Max. loading 1 - 2 kg- Please quote stroke lengthAPPLICATIONS- For adjustment of the lateral guides onconveying equipment- For adjusting sensor holders or lightbarriers- For simple equipmentASSEMBLY- With MiniTec power-lock fastener- Can also be fastened with a mountingbracket- Also available without carrier profile,Part. N° 28.0352/1MINI ADJUSTING UNIT WITH PROFILE 19 X 32 Part. N° 28.0351/0TECHN. DATA / ITEMS SUPPLIED- With carrier profile 19 x 32- VA spindle M8 x 1.25- Brass carriage- Max. loading 1 - 2 kg- Please quote stroke lengthAPPLICATIONS- For adjustment of the lateral guides onconveying equipment- For adjusting sensor holders or lightbarriers- For simple equipmentASSEMBLY- With MiniTec power-lock fastener- Can also be fastened with a mountingbracket- Also available without carrier profile,Part. N° 28.0351/1MINITEC LINEAR SYSTEM 195


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGMINI ADJUSTING UNIT WITH HANDLE PROFILE 32 Part. N° 28.0353/0TECHN. DATA / ITEMS SUPPLIED- With carrier profile handle profile 32- VA spindle M8 x 1.25- Brass carriage- Max. loading 1 - 2 kg- Please quote stroke lengthAPPLICATIONS- For adjustment of the lateral guides onconveying equipment- For adjusting sensor holders or lightbarriers- For simple equipmentASSEMBLY- With MiniTec power-lock fastener- Can also be fastened with a mountingbracket- Fasten with strap handle profile 32,Part. N° 22.1022/0- Also available without carrier profile,Part. N° 28.0353/1ADJUSTING UNIT VEN 45 X 90 H Part. N° 28.0185/0TECHN. DATA / ITEMS SUPPLIED- Slide plate made of profile 19 x 90- AVCME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 1,97 kg- Weight/100 mm stroke 0,49 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- OPTIONS:With slide clamping unit (Top)Part N 28.0185/1With slide clamping unit (Lateral)Part N 28.0185/2196 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNADJUSTING UNIT VEN 45 X 90 F Part. N° 28.0188/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 2,05 kg- Weight/100 mm stroke 0,5 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- OPTIONS:With slide clamping unit (Top)Part N 28.0188/1With slide clamping unit (Lateral)Part N 28.0188/2ADJUSTING UNIT VEN 90 Part. N° 28.0186/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 2,75 kg- Weight/100 mm stroke 0,87 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- OPTIONS:With slide clamping unit (Top)Part N 28.0186/1With slide clamping unit (Lateral)Part N 28.0186/2MINITEC LINEAR SYSTEM 197


LINEAR SYSTEM LG/LN READY FOR USE MODULS LGADJUSTING UNIT VEN 45 X 90 S Part. N° 28.0187/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 1,59 kg- Weight/100 mm stroke 0,5 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- OPTIONS:With slide clamping unit (Top)Part N 28.0187/1ADJUSTING UNIT VEW 45 X 90 H Part. N° 28.0182/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 2,109 kg- Weight/100 mm stroke 0,74 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- Shafts stainless- OPTIONS:With slide clamping unit (Top)Part N 28.0182/1With slide clamping unit (Lateral)Part N 28.0182/2198 MINITEC LINEAR SYSTEM


LINEAR SYSTEM LG/LNADJUSTING UNIT VEW 45 X 90 F Part. N° 28.0181/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 2,31 kg- Weight/100 mm stroke 0,75 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different slide lengths- Digital display- Angular drive- Shafts stainless- OPTIONS:With slide clamping unit (Top)Part N 28.0181/1ADJUSTING UNIT VEW 90 Part. N° 28.0183/0TECHN. DATA / ITEMS SUPPLIED- Slide plate of profile 19 x 90- ACME screw 16 x 4- Basic length 120 mm (0 mm stroke)- Basic weight 3,03 kg- Weight/100 mm stroke 1,12 kg- Please indicate desired length of strokeAPPLICATIONS- Adjustment of conveyor <strong>system</strong>s- Adjustment of feeders- Adjustable devicesSPECIAL DESIGNS- Slide plate made of profile 32 x 180- Different length of stroke- Digital display- Angular drive- Shafts stainless- Options:With slide clamping unit (Top)Part N 28.0183/1With slide clamping unit (Lateral)Part N 28.0183/2MINITEC LINEAR SYSTEM 199


SUPPLEMENT INDEXINDEXAADAPTOR PLATE 138ADJUSTING UNIT VEN 45 X 90 F 197ADJUSTING UNIT VEN 45 X 90 H 196ADJUSTING UNIT VEN 45 X 90 S 198ADJUSTING UNIT VEN 90 197ADJUSTING UNIT VEW 45 X 90 F 199ADJUSTING UNIT VEW 45 X 90 H 198ADJUSTING UNIT VEW 90 199ADJUSTING UNITS 193BBALL BEARING LR 12 122BALL BEARING LR 12 L 123BALL BEARING LR 16 129BALL BUSHING LME 20 UU 167BELT DRIVE 45 146BELT DRIVE 90 146BOLT CONCENTRIC LR 16 130CCENTERING BUSH 168CGE... 60CLUTCH 20 139CONNECTING SHAFT 45 138CONNECTING SHAFT 90 139CONNECTION OF MOTORS 142COVER PROFILE LR 126CWB... 82EECCENTRIC BUSH 130END CAP LB 180 171END CAP LB 45 169END CAP LB 45 X 135 170END CAP LB 45 X 180 170END CAP LB 90 171END CAP LR (LEFT) 126END CAP LR (RIGHT) 125END CAP LR 16 129EXAMPLES 41, 90, 118FFASTENING KIT FOR PROTECTIVE BELLOW LR 180 137FASTENING KIT FOR PROTECTIVE BELLOW LR 45 135FASTENING KIT FOR PROTECTIVE BELLOW LR 90 136FASTENING KIT FOR TIMING BELT TENSIONING DEVICE 45X90H 134FASTENING KIT FOR TIMING BELT TENSIONING DEVICE 90 134FASTENING KIT FOR TIMING BELT TENSIONNING DEVICE 45 133FIXING KIT LRE 125FIXING KIT LRK 124FLE... 64FWB... 88GGE... 54GE...AJ 54GE...OPAJ 54KKB... 12KB...G 10KB...GW 24KB...W 24KBB...G 14KBF... 26KBF...G 26KBF...GW 28KBF...W 28KBFC... 30KBFC..G 30KBK.. 26KBK...G 26KBK...GW 28KBK..W 28KBKC... 30KBKC...G 30KH... 36LLFK...GUU 32LGE... 56LGE...AJ 56LGE...OP 58LGE...OPAJ 58LGE..SOP 62LGE..SOPAJ 62LINEAR MODULE LB 180 178LINEAR MODULE LB 90 178LINEAR SYSTEM LB 163LINEAR SYSTEM LR 116, 117LINEAR MODULE LMZ 90 190, 191LKWK...GUU 34LME... 16LWB... 86LWG... 96LWU... 96LWW... 96MMINI ADJUSTING UNIT FITTING KIT 194MINI ADJUSTING UNIT WITH HANDLE PROFILE 32 196MINI ADJUSTING UNIT WITH PROFILE 19 X 32 195MINI ADJUSTING UNIT WITH PROFILE 19 X 45 195MINI ADJUSTING UNIT WITH PROFILE 45 X 45 194MINI-ADJUSTING UNITS 192MINITEC CAD SUPPORT 6MINITEC CADMENU 6MINITEC DELIVERY PROGRAM 80MINITEC ICAD 6MODULE LR 6 Z 45 149MODULE LR 6 Z 90 149NNWG... 102NWU... 102NWW... 102200 MINITEC LINEAR SYSTEM


SUPPLEMENT INDEXINDEXPPRECISION SHAFTS 104 - 113PROFILE 45 X 135 1G 165PROFILE 45 X 180 1G 166PROFILE 45 X 90 S 165PROFILE 90 X 180 S 167PROFILE 90 X 90 S 166PROTECTIVE BELLOW LR 180 137PROTECTIVE BELLOW LR 45 135PROTECTIVE BELLOW LR 90 136QQGE... 74QGE...G 74QGE...GOP 78QGE..OP 78RRAIL 135 F 155RAIL 135 H 156RAIL 180 F 158RAIL 180 H 158RAIL 19 153RAIL 32 153RAIL 45 154RAIL 45 X 180 F 156RAIL 45 X 180 H 157RAIL 45 X 90 F 154RAIL 45 X 90 H 155RAIL 90 157RAIL LR 16 45X90 H 160RAIL LR 16 90 161RAIL LR 16 90X180 H 160RAIL LR 6 148SSB... 18SHAFT 12 122SHAFT 16 127SHAFT 20 168SHAFT 20 FOR LB-SYSTEM 169SHAFT FASTENER LEFT LR 16 128SHAFT MACHINING 114SHAFT RETENTION DEVICE 124SHAFT RETENTION DEVICE RIGHT LR 16 128SHAFT SUPPORT BLOCK WB 180 177SHAFT SUPPORT BLOCK WB 45 175SHAFT SUPPORT BLOCK WB 45 X 135 176SHAFT SUPPORT BLOCK WB 45 X 180 176SHAFT SUPPORT BLOCK WB 90 177SHAFT SUPPORTING PROFILE 123SHAFT SUPPORTING PROFILE LR 16 127SLIDE CLAMPING UNIT (TOP) LWG / LWN / LW 140SLIDE LB 180 175SLIDE LB 45 173SLIDE LB 45 X 135 173SLIDE LB 45 X 180 174SLIDE LB 90 174SLIDE LR 16 - 90 159SLIDE LR 6 147SLIDE LR 6 WITH COVER 147SLIDE LR 6 Z 148SLIDE LR16 - 45 159SLIDE LW 135 152SLIDE LW 180 152SLIDE LW 32 150SLIDE LW 32 E 150SLIDE LW 45 151SLIDE LW 90 151SLIDE LWG 32 X 45 - 45 185SLIDE LWG 32 X 45 - 90 185SLIDE LWG 45/45 - 45 186SLIDE LWG 45/45 - 90 186SLIDE LWN 32 X 45 - 45 187SLIDE LWN 32 X 45 - 90 187SLIDE LWN 45/45 - 45 188SLIDE LWN 45/45 - 90 188SLIDE LWN-S 189SLIDE RAIL LG 182SLIDE RAIL LN 182SLIDE RAIL LN-S 183SLIDEWAYS 180SM... 22SM..G 20SPR... 50SSP... 42SSPB... 48SSPF... 44SSPT... 46SWG...-1 98SWG...-2 100SWW...-1 98SWW...-2 100TT..A 76T..B 76TFE... 66TGE... 68TGE...AJ 68TGE...OP 70TGE...OPAJ 70TIMING BELT 16 AT 5 131TIMING BELT 32 AT 10 132TIMING BELT PULLEY LR 6 144TIMING BELT PULLEY T 45 143TIMING BELT PULLEY T 45 Z 145TIMING BELT PULLEY T 90 143TIMING BELT PULLEY T 90 Z 145TIMING BELT TENSIONER 132TOOTHED RACK 8 131WWB... 84WU... 92WUG... 92WUW... 92MINITEC LINEAR SYSTEM 201


SUPPLEMENT INDEX ACCORDING TO PART NUMBERSINDEX ACCORDING TO PART NUMBERS1010.1745/0 1671717.1706/0 13817.1706/1 13917.1741/0 12217.1743/0 12717.1744/0 1682020.1013/0 16720.1017/0 16520.1019/0 16620.1078/0 16520.1079/0 1662222.1094/0 18222.1095/0 18222.1096/0 1832828.0001/0 12228.0002/0 12328.0004/1 12528.0004/3 12628.0005/0 12328.0006/0 15428.0007/1 15428.0007/2 15528.0008/0 15728.0009/0 15328.0010/0 15328.0011/1 15828.0011/2 15828.0012/1 15528.0012/2 15628.0013/1 15628.0013/2 15728.0016/0 14828.0019/0 12728.0021/0 12428.0022/0 12528.0045/0 14328.0045/2 14328.0045/3 14328.0045/4 14328.0045/5 14328.0045/6 14328.0045/7 14328.0046/0 14328.0046/2 14328.0046/3 14328.0046/4 14328.0046/5 14328.0049/0 12628.0051/0 13128.0052/0 12428.0054/0 13328.0055/0 13328.0056/0 13428.0057/0 13428.0082/0 14328.0082/1 14528.0082/2 14328.0082/3 14328.0082/4 14328.0082/5 14328.0082/6 14328.0082/7 14328.0083/0 14328.0083/1 14528.0083/2 14328.0083/3 14328.0083/4 14328.0083/5 14328.0084/0 15228.0087/0 15228.0088/0 15028.0089/0 15028.0090/0 13228.0091/0 15128.0092/0 15128.0093/0 13228.0094/1 16928.0095/1 17128.0101/1 17028.0102/1 17028.0103/1 17128.0112/0 13828.0132/0 18528.0133/0 18528.0136/0 18628.0137/0 18628.0138/0 14728.0138/1 14728.0138/2 14828.0143/0 17528.0144/0 17728.0146/0 16828.0150/0 17328.0151/0 17528.0152/0 17428.0153/0 17728.0154/0 16928.0155/0 17328.0156/0 17428.0157/0 17628.0159/0 17628.0170/0 18928.0178/0 17828.0179/0 17828.0180/0 139202 MINITEC LINEAR SYSTEM


SUPPLEMENT INDEX ACCORDING TO PART NUMBERSINDEX ACCORDING TO PART28.0181/0 19928.0182/0 19828.0183/0 19928.0185/0 19628.0186/0 19728.0187/0 19828.0188/0 19728.0192/0 18728.0193/0 18728.0196/0 18828.0197/0 18828.0248/0 14628.0249/0 14628.0270/0 14028.0350/0 19428.0351/0 19528.0352/0 19528.0353/0 19628.0354/0 19428.0400/0 19028.0500/0 14928.0501/0 14928.0502/0 13128.0510/0 14428.0510/1 14428.0510/2 14428.0510/3 14428.0808/0 12828.0809/0 12828.0810/0 15928.0811/0 15928.0813/0 13028.0814/0 13028.0815/0 12928.0820/0 16028.0821/0 16128.0822/0 1603333.3007/0 13533.3008/0 13633.3009/0 13733.3010/0 13533.3011/0 13633.3012/0 1375050.1726/0 1299595.0850/70 695.0858/0 695.0864/0 6MINITEC LINEAR SYSTEM 203


NOTESNOTES...204 MINITEC LINEAR SYSTEM

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