Stationary Feeding Systems - deprag

STATIONARY FEEDING SYSTEMSIf the screw dimensions do not allow feedingthrough a feedhose, for examplewhere there is an unfavorable relationbetween screw head diameter and overalllength, we can offer special solutions,such as the pick-and-place procedurewith vacuum suction or removal by gripper.This process can also be used forscrew locations which are difficult toaccess.Pick-and-Place FeedingThe DEPRAG tape-on-reel feeder is specificallydesigned for the reliable and accuratefeeding of adhesive components,which are supplied on reel tapes.g Catalogue D 3870 ETape-on-Reel FeedingThe DEPRAG screw presenter is idealif you need a quick solution to automateyour assembly, but an automatic screwfeederis not feasible because of the lownumber of screws to be processed.In such as case screw presenters are wellsuitedfor the automatic presentation ofscrews to allow pick-up with a handheldor stationary screwdriver.g Catalogue D 3840 EScrew PresenterDo your operating staff frequently have torefill your feeding equipment to stop productionrunning to a halt? Or does yourfeeder run inconsistently and you wouldlike to optimise the process?In these situations we recommend theuse of our storage devices, such as theDEPRAG belt-driven hopper.g Catalogue D 3850 EStorage Devices3

FEED MATERIALDifferent parts and connectors often also require different feeding technologies.Here you can find a small sample of different components matched with the appropriate DEPRAG feeder:ScrewsFor the processing of screws, dependingon size, we recommenda vibratory feeder or a sword (segment)feeder. To make the firststep toward automation of yourassembly process, we recommendour screw presenter.PinsFor the processing of pins, werecommend a vibratory feeder.For standard applications we canoffer handheld feeding systems.An adapted separator is oftenused for stationary applications.NutsFor the processing of nuts werecommend a vibratory feeder.We can provide standard systemsfor handheld and stationary applications.O-RingsFor the processing of o-rings werecommend a vibratory feeder.Our feed systems can be implementedas part of an assemblysolution into stationary machines.The o-ring will be supplied to thepick position and then handled andpositioned by the assembly system.ComponentsWe are able to sort and processmany different types of componentswith our vibratory feederin combination with a linear conveyor.The use of sensors allowsus to process components withvarying geometries in our stationaryfeeding systems.Small Kleinteile components aufsupplied Trägerfolie by reelsThe DEPRAG tape-on-reel feederis designed for the delivery ofadhesive components (e.g. seals),which are supplied on reel tapes.These adhesive components canbe lifted from the pick-up locationby vacuum or gripper. This type offeeding system allows the processingof both single-sided and double-sidedadhesive components.LabelsLabels, tags and films are primarilysupplied on reels. A DEPRAGtape-on-reel feeder is recommendto lift them using vacuum suction.Parts to bepress-fittedFor the processing of rivets, pins,sleeves and balls, we can offer ourstandardised press-fit systems consistingof a pressurised device connectedto either a vibratory feederor sword (segment) feeder.Components requiringgentle handlingSword (segment) feeders are especiallysuited for gentle feeding procedures.Vibratory Feeders can alsobe coated with a fibre coating or softPUR-coating which protects the surfacequality of your components. Astorage device can be set to keep thefill-level of the feeding-system to anabsolute minimum which again servesto protect the surface quality ofyour components. If your componentsneed even gentler handling then wecan palletise them and process themby a gripper or vacuum handling system.Please contact us for additionalinformation.Part assembly incleanroomsA vibratory feeder in connectionwith a suction device can be usedto process components in cleanroomsclass D. If your cleanroomrequirement is even higher, then apalletised solution with gripper orvacuum handling can be used.4

STRUCTURE OF STATIONARY SCREW FEEDING SYSTEMSDEPRAG screw feeders consist of the supply system itself, an air connection, a power switch and an electronic controller includingfeedhose, in standard length 4m.With either vibratory bowl feeder or sword feederscrew separatorwith single ordoublespiral bowlwith hopper andsort segmentcan be combinedwith any screwdrivermodelIf feeding with a hose system is not possible,we offer special solutions, such as the pickand-placeproceduresword feederwith aseparatorsystemdefined pick positionwith integratedscrew pick controloptionDistributor system see page 6ADVANTAGES OF STATIONARY SCREW FEEDING SYSTEMSFill-level independentself-regulation (for series 6)Generally the intensity of oscillation instandard vibratory feeders is also influencedby the fluctuation of the fill-level.The result: If the bowl is full, the systemis slower; if the bowl is nearly empty, thesystem is faster. To eliminate this influence,screw refilling can be controlled byan additionally integrated fill-level sensor,which communicates with a refill hopper.We offer feeding systems with integratedfill-level independent self-regulation!Your advantage: Investment cost for additionalsensors and refill-systems are obsolete!The device regulates itself, and thevibrating speed remains constant.PositioningBy using various sorting elements (socalled deflectors), the material for sortingis moved into position and subsequentlyprocessed. Material that is not correctlypositioned and cannot be turned isdirected back into the bowl by additionaldeflectors.DEPRAG, a feeder specialist, has morethan 30 years of experience in feedingtechnology, specifically in the design of thebowl spiral geometry (form and angulartilt) – and in the sorting of complex components.Efficient AssemblyThe high level of in-house production, theuse of wear resistant materials, as wellas specific coating procedures duringthe manufacturing of the vibratory bowls,ensures consistently high quality productsand the outstanding efficiency of our feeders.DEPRAG vibratory feeders feature anextremely high feed rate of up to 60 partsper minute.With a so called twin feeder, your productioncan be streamlined even further. Onevibratory bowl can supply either two independentworkstations, or, when used withpre-separation of the screw, even multiplescrewdriver spindles in an assembly system.Solutions tailored tocustomer specific requirementsIf you wish to integrate a feeder directlyinto your assembly system and restrictivespace conditions have to be considered,then we can adapt our standard devicesto your installation conditions. You profitfrom our unique know-how and moreover,you receive a reliable, fully-tested feedingsystem at a particularly attractive price-toperformanceratio.When ordering a customer specific device,you will naturally receive the necessary 3Ddata to facilitate easy integration into yoursystem.Simplified start-upPrior to the delivery of your feeder, wecarry out an endurance test which simulatesyour workflow during series production.Each device is delivered with comprehensivedocumentation, which clearlyexplains the start-up and operation of thefeeder.5

ACCESSOIRESDistributor with hose nozzles forpre-separation of the screwDistributor with standard hose nozzlesDistributorIf more than two positions (i.e. screwdriverspindles) have to be supplied out of onefeeder, then so called pre-separation hosenozzles can be used. These distributorscan supply 2, 3, 4, 5 or even 6 channels.To increase the feed rate the distributorscan be operated by pre-separators (version“V“). With such a system, the feedparts separator can be operated parallelto the processing time. The feeding ofthe hardware will be done simultaneouslyfor all channels. This type of feed systemis also used when feeding has to be doneagainst gravity (i.e. underfloor assembly).Screw SeparatorThe screws exit the feed bowl in a wellordered line ready to be separated at theend of a retaining rail. Different types ofseparators can be provided depending onthe geometry of the material (e.g. screws).Slide separatorProfile blade separator6

ACCESSOIRESControlThe standard version (version “0”) of ourfeed system does not include pneumaticvalves or a sequence controller. Thevibratory feeder bowl includes the integratedcontrol unit. The necessary pneumatics,as well as sequence controller arethe essential components of a completeassembly unit. If components are ordered,the corresponding pneumatic and functiondiagrams are made available.To keep design costs to a minimum andto simplify installation, all devices can besupplied with pneumatic valves. There iswiring up to the terminal block (version“P”). Again, if components are deliveredwe will provide an terminal plan.The version “P” includes all necessaryvalves for the operation of the screwfeedingmachine.The third available version with the designation“EP” offers screwfeeding machineswith 1 to 4 outlets, and includes pneumaticand electronic sequence control. Tofeed the next screw, only a 24 V signal isnecessary. This means the customer canuse a smaller PLC and no programmingis necessary for the screw feeding. Therefore,the series “EP” is an especially economicaland reliable solution and shouldbe given preference.Control UnitsWe offer different control units to controlour vibratory drives.• Piezo controlleris used for bowl sizes of0.05 l (0.01 gal.)• Feeder controller 5with integrated sequence controlis used for bowl sizes of0.15 l (0.04 gal.)• Feeder controller 5 Sis used for bowl sizes of0.15 l (0.04 gal.)• Feeder controller 6is used for bowl sizes of0.75 l (0.2 gal.) and 1.2 l (0.32 gal.)• Feeder controller 5 SLis used for bowl sizes over 2.5 l(0.66 gal.) capacityNaturally, all units conform to the protectiontype no. IP 54. The bowl size of 2.5 l(0.66 gal.) has a soft start feature integratedinto the control unit of the vibratorydrive.Feeder controller 5Feeder controller 5 SFeeder controller 5 SLPiezo controllerFeeder controller 6Additional AccessoriesTo complete the automatic assembly station, we provide additional components,such as:– Standard mouthpiece– Tiltable mouthpiece– Nosepiece ball type, single– Nosepiece ball type, double– Nosepiece ball type with extension– Nosepiece split type– Nosepiece with attachment piece– Ring proximity switchfor screw presence sensors– Fill level indicator– Feeder stand– Base for feeder stand– Storage devices(Catalogue D 3850 E)NosepieceSpecial nosepiece with mouthpiece7

GUIDELINE FOR THE SELECTION OF A SUITABLE SCREWFEEDERSTEP 1:Feeding criteriaBasically all “shaft heavy“ screws withheads which fulfil the following criteria aresuitable for processing with our feed systems:Feeding criteria:a > 30 od ~ D + 0.5 mmSTEP 3:Which feeding principle is bestsuited to your application?A vibratory spiral bowl is particularly suitedto screws with awkward dimensions orthose with special feed rate requirements.The sword feeder is used when extremelygentle handling of the parts is required orwhen very low noise level is a must. If feedingwith a hose system is not possible wealso offer pick-and-place procedure.STEP 4:Determine the screw receiverAt the end of the mouthpiece there isa nosepiece ball type (1 or 2 rows) or anosepiece split type, mounted to receiveand position the screw.Nosepiecesplit typeNosepieceball typeSTEP 5:Space available on the componentThe available space around the screwhead on the assembled componentsis very important for effective use of thehandheld screw feeders.Both the nosepiece split type and balltype have space requirements.STEP 6:Single or multiple feeding/screwdriversSingle and double spiral bowls are availablefor vibratory bowl feeders. You canalso get more out of each feeder with onlyone outlet using a distributor to furtherdivide the feed parts into several hoseoutlets.In this way up to twelve outlets can becreated from just one feeder by using adouble spiral bowl and 2 six-fold distributors.The selection of the correct feederdepends in particular on the cycle timerequired.Please ask your local representative forfurther information.Approximate formula:STEP 2:Screw QualityL > D + 2 mmd = Internal diameter feed hoseD = Screw head diameterL = Screw shaft lengthDIN quality standard fasteners (allowable3% bad parts) is not always sufficient forreliable feeding machines.Higher levels of screw/fastener qualityimprove the feeder‘s reliability.The goal should be a quality grade of10 ppm (“parts per million”). This meansevery 100,000 screws there can be 1 badpart.D = Head diameterd = Shaft diametern = Space required to openA = D + 2.5 mmB = A + D - dn = A x BB = 3D - 2d + 5 mmn = ø BSTEP 7:SpecificationsIn order to design your feeder we needthe following information from you:• Number of screwdriving spindles to beused• Cycle time (described in detail if possible)• Feeding design (vibratory bowl feederor sword feeder) if you have a preference• Controller design (without valves as version„0“, with valves as version „P“ orwith valves and sequence controller asversion „EP“)• Details of feed part geometry (e.g.dimension sheet of the screw with tolerances)• Details of required length of feedhose(s)Details of the geometry of the screw-inposition (3D model in format STEP orIGES)• Voltage/mains frequencyTo process your order we will also requireapprox. 1 sample load of parts to fill thecapacity of your feeding system.8

TECHNICAL DATA SCREWFEEDING MACHINES VIBRATORY BOWL FEEDERSFilling capacity 0.05 liter – for screws with max. shaft length 8 mmFilling capacity Type 0611-P/0.05-x0.05 liter / 0.01 gal. 0611-O/0.05-xAmount of connectable drivers 1Feed Rate parts/min 50Filling capacity liter/gal. 0.05/0.01Max. Head Diameter mm / in. 3/ 7 /64Max. Shaft Length mm / in. 8/ 5 /16Range of Shaft Diameter mm / in. 0.6 - 2.0/0.024-0.079Voltage V/Hz 230/50Power Consumption VA 50Air Pressure Requirement bar / PSI 6/85Air Hose dia. mm / in. 4/ 5 /32Dimensions (W x D x H) mm / in. 220 x 200 x 180/8 5 /8 x 7 7 /8 x 7 1 /16Weight kg / lbs 10/22Feedhose length Standard m / ft. 4/13.1max. m / ft. 10/32.8Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 2 / 4Control Unit Type Piezo ControllerPart no. 806652Dimensions (L x W x H) mm / in. 106 x 100 x150/4 11 /64 x 3 7 /8 x 5 7 /8*) The controller can be positioned either next to the feeder in the work area or in the control cabinet.We recommend integration into the control cabinet. Additionally the height of the cable connections (approx 50mm) must be taken into account.Filling capacity 0.15 liter – for screws with max. shaft length 8 mmFilling capacity Type 0511 0511 0522 0511 0511 05110.15 liter / -O/0.15 -2-O/0.15 -O/0.15 -3-O/0.15 -4-O/0.15 -5-O/0.150.04 gal. -P/0.15 -2-P/0.15 -P/0.15 -3-P/0.15 -4-P/0.15 -5-P/0.15-EP/0.15* -2-O/0.15V -EP/0.15* -3-O/0.15V -4-O/0.15V -5-O/0.15V-2-P/0.15V -3-P/0.15V -4-P/0.15V -5-P/0.15V-2-EP/0.15* -3-EP/0.15* -4-EP/0.15*Amount of connectable Drivers 1 2 2 3 4 5Preferred Type for identical amount of spindles•Feed Rate parts/min 60 2 x 25 2 x 60 3 x 17 4 x 13 5 x 10Filling capacity liter / gal. 0.15/0.04Max. Head Diameter mm / in. 5/ 13 /64Max. Shaft Length mm / in. 8/ 5 /16Range of Shaft Diameter mm / in. 1.0 - 2.5/0.039 - 0.099Air Pressure Requirement bar / PSI 6.3/90Air Hose dia. mm / in. 10/ 3 /8Weight (design ”O”) kg / lbs 15/33 15/33 17/37 15/33 15/33 15/33Feedhose length Standard m / ft. 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6max. m / ft. 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 1/5 4/7 2/8 7/9 8/9 11/11Version ”V” min. – 5/9 – 8/12 9/13 12/16Version ”EP” min. 1/1 2/2 2/2 3/2 4/2 –Control Unit SZG Controller 5 S (Insulation IP 54)*SZG Controller 5 (Insulation IP 54)9

TECHNICAL DATA SCREWFEEDING MACHINES VIBRATORY BOWL FEEDERSFilling capacity 0.75 liter – for screws with max. shaft length 35 mmFilling capacity Type 0611 0611 0612 0622 0611 0611 0612 0624 0611 06120.75 liter / -O/0.75 -2-O/0.75 -O/0.75 -O/0.75 -3-O/0.75 -4-O/0.75 -4-O/0.75 -O/0.75 -5-O/0.75 -6-O/0.750.2 gal -P/0.75 -2-P/0.75 -P/0.75 -P/0.75 -3-P/0.75 -4-P/0.75 -4-P/0.75 -P/0.75 -5-P/0.75 -6-P/0.75-EP/0.75 -2-O/0.75V -O/0.75V -EP/0.75 -3-O/0.75V -4-O/0.75V -4-O/0.75V -5-O/0.75V -6-O/0.75V-2-P/0.75V -P/0.75V -3-P/0.75V -4-P/0.75V -4-P/0.75V -5-P/0.75V -6-P/0.75V-2-EP/0.75 -3-EP/0.75 -4-EP/0.75Amount of connectable Drivers 1 2 2 2 3 4 4 4 5 6Preferred Type for identical amount of spindles • •Feed Rate parts/min 45 2 x 20 2 x 25 2 x 45 3 x 13 4 x 10 4 x 12 4 x 25 5 x 8 6 x 7Filling capacity liter / gal. 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2 0.75/0.2Max. Head Diameter mm / in. 12/ 15 /32 12/ 15 /32 12/ 15 /32 8/ 5 /16 12/ 15 /32 12/ 15 /32 12/ 15 /32 8/ 5 /16 12/ 15 /32 12/ 15 /32Max. Shaft Length mm / in. 35/1 3 /8 35/1 3 /8 35/1 3 /8 25/ 31 /32 35/1 3 /8 35/1 3 /8 35/1 3 /8 25/ 31 /32 35/1 3 /8 35/1 3 /8Range of Shaft Diameter mm / in. 1.6 - 6.3/0.063 - 0.25Air Pressure Requirement bar / PSI 6.3/90Air Hose dia. mm / in. 10/ 3 /8Weight (design ”O”) kg / lbs 26/57 26/57 26/57 29/64 29/64 29/64 30/66 30/66 30/66 31/68Feedhose length Standard m / ft. 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6max m / ft. 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 1/5 4/7 2/8 2/8 7/9 8/9 6/10 4/14 11/11 10/12Version ”V” min. – 5/9 4/10 – 8/12 9/13 8/14 – 12/16 12/18Version ”EP” min. 1/1 2/2 – 2/2 3/2 4/2 – – – –Control unit SZG Controller 6Filling capacity 1.2 liter – for screws with max. shaft length 50 mmFilling capacity Type 0611-EP/1.2 0611-2-EP/1.2 0611-3-EP/1.2 0611-4-EP/1.2 0611-5-P/1.2 0611-6-P/1.21.2 liter / 0611-P/1.2 0611-2-P/1.2 0611-3-P/1.2 0611-4-P/1.2 0611-5-O/1.2 0611-6-O/1.20.32 gal. 0611-O/1.2 0611-2-O/1.2 0611-3-O/1.2 0611-4-O/1.2Amount of connectable drivers 1 2 3 4 5 6Feed Rate parts/min 35 17 x 2 11 x 3 8 x 4 7 x 5 5 x 6Filling capacity liter / gal. 1.2/0.32Max. Head Diameter mm / in. 16/ 5 /8Max. Shaft Length mm / in. 50/1 15 /16Range of Shaft Diameter mm / in. 3 - 7/0.118 - 0.276Voltage V/Hz 115/60 bzw. 230/50Power Consumption VA 135Air Pressure Requirement bar / PSI 6/85Air Hose dia. mm / in. 10/ 3 /8Dimensions (W x D x H) mm / in. 360 x 415 x 320 *) /14 5 /32 x 16 5 /16 x 12 9 /16Weight kg / lbs. 37/81 40/88 40/88 40/88 40/88 40/88Feedhose length Standard m / ft. 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1max. m / ft. 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 1/5 4/7 7/9 8/9 11/11 10/12Version ”V” min. – 5/9 8/12 9/13 12/16 12/18Version ”EP” min. 1/1 2/2 3/2 4/2 – –Control unit SZG Controller 610

TECHNICAL DATA SCREWFEEDING MACHINES VIBRATORY BOWL FEEDERSFilling capacity 2.5 liter – for screws with max. shaft length 60 mmFilling capacity Type 0511 0511 0512 0522 0511 0511 0512 0524 0511 05122.5 liter / -O/2.5 -2-O/2.5 -O/2.5 -O/2.5 -3-O/2.5 -4-O/2.5 -4-O/2.5 -O/2.5 -5-O/2.5 -6-O/2.50.66 gal. -P/2.5 -2-P/2.5 -P/2.5 -P/2.5 -3-P/2.5 -4-P/2.5 -4-P/2.5 -P/2.5 -5-P/2.5 -6-P/2.5-EP/2.5 -2-O/2.5V -O/2.5V -EP/2.5 -3-O/2.5V -4-O/2.5V -4-O/2.5V -5-O/2.5V -6-O/2.5V-2-P/2.5V -P/2.5V -3-P/2.5V -4-P/2.5V -4-P/2.5V -5-P/2.5V -6-P/2.5V-2-EP/2.5 -3-EP/2.5 -4-EP/2.5Amount of connectable Drivers 1 2 2 2 3 4 4 4 5 6Preferred Type for identical amount of spindles • •Feed Rate parts/min 40 2 x 20 2 x 25 2 x 40 3 x 12 4 x 10 4 x 12 4 x 20 5 x 8 6 x 7Filling capacity liter / gal. 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66 2.5/0.66Max. Head Diameter mm / in. 16/ 5 /8 16/ 5 /8 16/ 5 /8 14/ 35 /64 16/ 5 /8 16/ 5 /8 16/ 5 /8 14/ 35 /64 16/ 5 /8 16/ 5 /8Max. Shaft Length mm / in. 60 /2 23 /64Range of Shaft Diameter mm / in. 4 - 8/0.157 - 0.315Air Pressure Requirement bar / PSI 6.3/90Air Hose dia. mm / in. 10/ 3 /8Weight (design ”O”) kg / lbs 61 61 61 61 61 61 62 62 62 63Feedhose length Standard m / ft. 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6max m / ft. 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 1/5 4/7 2/8 2/8 7/9 8/9 6/10 4/14 11/11 10/12Version ”V” min. – 5/9 4/10 – 8/12 9/13 8/14 – 12/16 12/18Version ”EP” min. 1/1 2/2 – 2/2 3/2 4/2 – – – –Control unit SZG Controller 5-SL (Insulation IP 54)Filling capacity 6.0 liter – for screws with max. shaft length 100 mmFilling capacity Type 0511-O/6.0 0511-2-O/6.0 0511-3-O/6.0 0511-4-O/6.0 0511-5-O/6.0 0511-6-O/6.06 liter / 0511-P/6.0 0511-2-P/6.0 0511-3-P/6.0 0511-4-P/6.0 0511-5-P/6.0 0511-6-P/6.01.6 gal. 0511-2-O/6.0V 0511-3-O/6.0V 0511-4-O/6.0V 0511-5-O/6.0V 0511-6-O/6.0V0511-2-P/6.0V 0511-3-P/6.0V 0511-4-P/6.0V 0511-5-P/6.0V 0511-6-P/6.0VAmount of connectable drivers 1 2 3 4 5 6Feed Rate parts/min 25 2 x 12 3 x 8 4 x 6 5 x 5 6 x 4Filling capacity liter / gal. 6/1.6Max. Head Diameter mm / in. 30/1 3 /16Max. Shaft Length mm / in. 100/4Range of Shaft Diameter mm / in. 8 - 16/0.315 - 0.63Air Pressure Requirement bar / PSI 6.3/90Air Hose dia. mm / in. 10/ 3 /8Weight (design ”O”) kg / lbs. 250/550Feedhose length Standard m / ft. 4/13.1max m / ft. 8/26.2Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 2/6 5/8 7/10 9/10 11/12 12/12Version ”V” min. – 7/10 10/13 13/14 16/17 18/18Control unit SZG Controller 5-SL (Insulation IP 54)11

TECHNICAL DATA SCREWFEEDING MACHINES VIBRATORY BOWL FEEDERSFilling capacity 12.0 liter – for screws with max. shaft length 130 mmFilling capacity Type 0511 0511 0512 0522 0511 051112 liter / -O/12 -2-O/12 -O/12 -O/12 -3-O/12 -4-O/123.2 gal -P/12 -2-P/12 -P/12 -P/12 -3-P/12 -4-P/12-2-O/12 V -O/12 V -3-O/12 V -4-O/12 V-2-P/12 V -P/12 V -3-P/12 V -4-P/12 VAmount of connectable Drivers 1 2 2 2 3 4Preferred Type for identical amount of spindles•Feed Rate parts/min 20 2 x 10 2 x 11 2 x 20 3 x 7 4 x 5Filling capacity liter / gal. 12/3.2 12/3.2 12/3.2 12/3.2 12/3.2 12/3.2Max. Head Diameter mm / in. 40/1 37 /64 40/1 37 /64 40/1 37 /64 30/1 3 /16 40/1 37 /64 40/1 37 /64Max. Shaft Length mm / in. 130/5 1 /8 130/5 1 /8 130/5 1 /8 120/4 23 /32 130/5 1 /8 130/5 1 /8Range of Shaft Diameter mm / in. 14-20/ 35 /64- 25 /32 14-20/ 35 /64- 25 /32 14-20/ 35 /64- 25 /32 12-18/ 15 /32- 45 /64 14-20/ 35 /64- 25 /32 14-20/ 35 /64- 25 /32Air Pressure Requirement bar / PSI 6.3/90 6.3/90 6.3/90 6.3/90 6.3/90 6.3/90Air Hose dia. mm / in. 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8Weight kg / lbs as per customer’s specification approx. 500Feedhose Length Standard m / ft. 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1max m / ft. 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 5/6 8/8 6/7 9/9 11/10 12/10Version ”V” min. – 10/10 8/9 – 14/13 16/14Control unit for Vibratory ConveyorSpecial ControllerControl unit for Linear ConveyorSpecial ControllerTECHNICAL DATA SCREWFEEDING MACHINES SWORD FEEDERSFilling capacity 1.5 liter – for screws with max. shaft length 25 mmFilling capacity Type 0811-O/1,5 0811-2-O/1,5 0811-3-O/1,5 0811-4-O/1,5 0811-5-O/1,5 0811-6-O/1,51.5 liter / 0811-P/1,5 0811-2-P/1,5 0811-3-P/1,5 0811-4-P/1,5 0811-5-P/1,5 0811-6-P/1,50.4 gal 0811-EP/1,5 0811-2-O/1,5V 0811-3-O/1,5V 0811-4-O/1,5V 0811-5-O/1,5V 0811-6-O/1,5V0811-2-P/1,5V 0811-3-P/1,5V 0811-4-P/1,5V 0811-5-P/1,5V 0811-6-P/1,5VAmount of connectable Driver 1 2 3 4 5 6Feed Rate parts/min 30 2 x 15 3 x 10 4 x 8 5 x 6 6 x 5Filling capacity liter / gal. 15/0.4Max. Head Diameter mm / in. 12/ 15 /32Max. Shaft Length mm / in. 25/ 63 /64Range of Shaft Diameter mm / in. 2 - 6.3/0.08 - 0.25Air Pressure Requirement bar / PSI 6.3/90Air Hose dia. mm / in 10 3 /8Weight (design ”O”) kg / lbs 35/77 38/84 40/88 40/88 42/92 42/92Feedhose Length Standard m / ft. 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1max m / ft. 6/19,7* 6/19,7 6/19,7 6/19,7 6/19,7 6/19,7Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 4/5 7/7 10/9 11/9 14/11 15/11Version ”V” min. – 8/9 11/12 12/13 15/16 16/17Version ”EP” min. 1/1 – – – – –*Longer hose lengths reduce maximum attainable feed rate12

TECHNICAL DATA NUT FEEDERS (VIBRATORY BOWL FEEDERS)Filling capacity 0.75 / 2.5 liter – maximum permissible nut height 5 mm / 8 mmFilling capacity Type 0611M-O/0.75 0511M-O/2.5 0612M-O/0.75 0512M-O/2.5 0624M-O/0.75 0524M-O/2.50.75 / 2.5 liter / 0611M-P/0.75 0511M-P/2.5 0612M-P/0.75 0512M-P/2.5 0624M-P/0.75 0524M-P/2.50.2 / 0.66 gal 0611M-EP/0.75 0511M-EP/2.5Amount of connectable Drivers 1 1 2 2 4 4Feed Rate parts/min 45 40 2 x 25 2 x 25 4 x 25 4 x 20Filling capacity liter / gal. 0.75/0.2 2.5/0.66 0.75/0.2 2.5/0.66 0.75/0.2 2.5/0.66Across Flats mm / in. 4 - 8 / 5 /32- 5 /16 5.5-17/ 7 /32- 43 /64 4 - 8 / 5 /32- 5 /16 5.5 - 13/ 7 /32- 1 /2 4 - 8 / 5 /32- 5 /16 5.5 - 13/ 7 /32- 1 /2Female Thread mm / in. 3 - 5/ 1 /8- 3 /16 3 - 8/ 1 /8- 5 /16 3 - 5/ 1 /8- 3 /16 3 - 8/ 1 /8- 5 /16 3 - 5 / 1 /8- 3 /16 3 - 8/ 1 /8- 5 /16Max. possible nut height mm / in. 5/ 3 /16 8/ 5 /16 5/ 3 /16 8/ 5 /16 5/ 3 /16 8/ 5 /16Air Pressure Requirement bar / PSI 6.3/90 6.3/90 6.3/90 6.3/90 6.3/90 6.3/90Air Hose dia. mm / in. 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8 10/ 3 /8Weight (design ”O”) kg / lbs 26/57 58/128 27/59 58/128 30/66 62/136Feedhose Length Standard m / ft. 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6max m / ft. 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. 1/5 1/5 2/8 2/8 4/14 4/14Version ”EP” min. 1/1 1/1 – – – –Control unit SZG SZG SZG SZG SZG SZGController 6 Controller 5-SL Controller 6 Controller 5-SL Controller 6 Controller 5-SLInsulation IP 54 IP 54 IP 54 IP 54 IP 54 IP 54TECHNICAL DATA FEEDING MACHINES FOR SMALL COMPONENTSVIBRATORY BOWL AND SWORD FEEDERSFilling capacity 0.75 / 1.5 / 2.5 literFilling capacity Type 0611S-O/0,75 0511S-O/2,5 0811S-O/1,50.75 / 1.5 / 2.5 liters / 0611S-P/0,75 0511S-P/2,5 0811S-P/1,50.2 / 0.4 / 0.66 galAmount of Outlets 1 1 1Feed Rate parts/min depends on type of fastener depends on type of fastener depends on type of fastenerFilling capacity liter / gal. 0.75/0.2 2.5/0.66 1.5/0.4Air Pressure Requirement bar / PSI 6.3/90 6.3/90 6.3/90Air Hose dia. mm / in. 10/ 3 /8 10/ 3 /8 10/ 3 /8Dimensions (W x D x H) mm 360 x 415 x 320 / 540 x 600 x 300 / 477 x 171 x 335 /in. 14 3 /16 x 16 11 /32 x 12 5 /8 21 1 /4 x 23 5 /8 x 11 13 /16 18 25 /32 x 6 3 /4 x 13 3 /16Weight (design ”O”) kg / lbs 26/57 61/134 22/48Number of In-/Outputs needed for PLCVersion ”O” and ”P” min. depends on feeder series depends on feeder series depends on feeder seriesControl unit SZG Controller 6 SZG Controller 5-SL –Insulation IP 54 IP 54 –Suitable for the feeding of: – rotation symmetric parts, such as rivets, bolts, pins, washers, sleeves, etc.– small components– balls and much moreThe choice of feeding machine for small components will be determined after testing. Therefore, we require a sufficient quantity (approximately 1 liter/0.26 gal.)of the components to be fed.13

POWER USAGEThe design of the feeding systems can be made for either 230 volts or for 115 volts of power-connection.For the corresponding maximum usage (in VA) please refer to the listing below.Unit Type 05xx-x/0.15 06xx-x/0.75 06xx-x/1.2 05xx-x/2.5 05xx-x/6.0 08xx-x/1.5Voltage V 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230Power Consumption VA 40 135 135 550 550 15OPTIONAL EQUIPMENTfor Screwfeeding Machines and Nut-FeedersStationary Mouthpiece (standard)Tiltable MouthpieceNosepiece Ball Type (single)Nosepiece Ball Type (double)Nosepiece Split TypeRing Proximity Switch with impulse extension 100 ms, with connector, cable and connector plugfor screw presence control installed and wiredFeeder fill level indicatorFeeder Bowl, coated with polyurethaneHopper (Catalog D 3850 E)Downholder (for screws with washers)”Semi-pick and place-system”14

approx. 1280 mm / 4.2 ft.DIMENSIONSVibratory Bowl FeederSword Feeder260 mm /10 1 /4”300 mm /11 13 /16”240 mm / 9 1 /2”415 mm /16 11 /32”360 mm / 14 3 /16”386 mm /14 15 /32”600 mm / 23 5 /8”540 mm / 21 1 /4”300 mm /11 13 /16”515 mm / 201/4”250 mm / 9 13 /16”549 mm / 21 5 /8”InstallationPlateInstallationPlateType 05xx 0.15 Type 06xx 0.75 / 1.2 Type 05xx 2.5 Type 0811 P/1.5Vibratory Bowl Feederwith Belt-Driven Hopper695 mm /27 3 /8”Vibratory Bowl Feeder815 mm / 32 1 /8”Cutside-dia. of thefeedbowl 700 mm950 mm / 3.1 ft.approx. 980 mm / 3.2 ft.465 mm / 18 5 /16”approx. 675approx. 600approx. 1300approx. 900Typ 0511-xx / 6.0Type 0511-xx / 12.015

NOMENCLATURE OF SCREWFEEDING MACHINESi. E.0 6 1 1 - 3 - P / 0,15 V - 1Voltage: 1 = 230V / 50Hz2 = 115V / 60Hz3 = 230V / 60HzPre-Separation ( page 6 screw-separator)Filling Capacity - Vibratory Feeders: 0.05 / 0.15 / 0.75 /1.2 / 2.5 / 6 / 12 liter(3.5 liters available if required)Control ( page 7 Control)Amount of DistributorsAmount of Separator OutletsCode for stationary version- Sword Feeders: 1.5 litersAmount of Bowl OutletsVibratory Feeders: 1 - Single Spiral2 - Double SpiralSword Feeders: 1Design Series Vibratory Feeders: Code 5 / 6Sword Feeders: Code 8DEPRAG SCHULZ GMBH u. CO.P.O. Box 1352, D-92203 Amberg, GermanyCarl-Schulz-Platz 1, D-92224 AmbergPhone (+49) 9621 371-0, Fax (+49) 9621 371-120www.deprag.cominfo@deprag.de CERTIFIED AS PER DIN EN ISO 9001Technical alterations reserved – Fri