dmc919 wiring system service kit - Daniels Manufacturing Corporation

DMC919 WIRING SYSTEM SERVICE KIT(NSN: 5180-01-305-5294) For The KC-135RTHE MAINTENANCE PROBLEM...Modern aircraft, such as the KC-135R, have complicatedelectrical wiring systems containing many differentconnectors, contacts and terminals, the repair of whichrequire precision tools.DMC919for the KC-135RTHE DMC SOLUTION...IMMEDIATE AVAILABILITY OF TOOLS AND TECHNICAL INFORMATION.DMC Wiring System Service Kits provide, in a single, well organized location, the toolsnecessary to strip, crimp, install and remove the typical contacts and terminals of this wiringsystem. The DMC919 kit contains the tooling to connector, contact and terminal cross referenceinformation which indicate the particular tool(s) that should be selected to repair a specificconnector, contact, or terminal. In addition, the kit also contains illustrated operating instructionsfor the required tooling.ALL IN ONE. Since these tools, together with their operating instructions, are contained in asingle kit, the connector repair can be made in the shortest time possible, thus permitting a rapidreturn of your aircraft to service. Tool kit suppliedin 2 environmentally sealed fiberglasscase and includes: Name Plate, FoamPads/Inserts, Contents Charts,Instruction Charts, and ToolSelection Charts.DMC919NOTICE: Wheneverpossible, DMC designs itscommercial kits aroundMIL-Spec and/or readilyavailable commercialtools compatible withthe components of thewiring system. Thesetools may not necessarilybe the tools listed in anaircraft manufacturer’sChapter 20.Actual Kit may vary from example shown.GSA Schedule:GS-06F-0002MDMC919DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED10/10 DMC919-SL

DMC919 WIRING SYSTEM SERVICE KIT(NSN: 5180-01-305-5294) For The KC-135RDMC919 TOOL AND ACCESSORY LIST3 Crimp Tools5 Turret Heads5 Positioners6 Die Sets16 Metal Insertion Tools12 Metal Removal Tools76 Plastic Ins/Rem Tools4 Contact gagesDMC919 CONNECTOR COVERAGEMANUFACTURERSERIESAmphenol PT-CE, BP-CE, 48, 69, 84, 94ITT CannonKings ElectronicsCA-Bayonet DP*MA, DPDDPD2, DPJM, DPX*MA, DPXBMARF COAXIALSouriau 458Walter KiddeMIL-DTL-24308Fire Detection ConnectorD-subMIL-DTL-26482 1, 2MIL-DTL-26500FirewallMIL-DTL-38999 1, 2MIL-DTL-5015 3450MIL-DTL-55302PWBMIL-DTL-81511 4MIL-DTL-83723 1, 32 Unwired Contact Removal Toolsw/ Probes1 Wire Cutter2 Wire Strippers1 In-Service Inspection Gage1 Die Removal Tool1 Hex Wrench1 Pneumatic Crimp ToolNOTICE: Unless otherwise stated by DMC; tools contained in this kithave been selected based upon their suitability to service the relatedconnector or contact indicated. Military Standard tools have been utilizedwherever possible. These tools are not necessarily the production toolsused to manufacture the aircraft and therefore, these tools may or maynot correspond to the tools listed in the OEM wiring manual and/or theChapter 20 Standard Wiring Practices Manual list of approved tooling.Verification Is Required.2 Die Assemblies2 Locators6 Coaxial Cable Trim ToolsGSA Schedule: GS-06F-0002MType of CaseTOOL KIT CONFIGURATIONPortableNumber of Cases 2ColorType of ConstructionApplicationCoverageType of InsertsGreenFiberglass/AluminumKC-135RAirframe Power ConnectorsTerminals size 4 AWGand SmallerCoaxial ConnectorsUnicellular PolyethyleneFoam with Die Cut Tool CavitiesDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED10/10 DMC919-SL