Fristam FKL Brochure

Stop Rebuilding & Replacing Your PumpsStop rebuilding, replacing, and spending your valuable time on otherPD pumps. Fristam’s FKL pump simply runs better and lasts longer.Engineered for lasting performance, its large diameter shaft is stronger thanothers. The FKL’s shaft and unique balanced rotor design reduce rotor-tohousingcontact that can prematurely wear your pump.3

Reliability Begins on the InsideThe Fristam FKL features heavy-duty construction from thefront cover through the pump and gearbox.Large Bearingspage 10Simple Timing Gearspage 10FKL SERIESwww.fristam.com/fkl4

Up to 500 PSILarge Diameter Shaftpage 6Balanced Rotorspage 8True CIPWithout Disassemblypage 12Offset Rotor Boltpage 135

Balanced RotorsFristam FKL rotors are balanced, meaning the support hub iscentered so that force acts through the center of the rotor to keepthe lobes from distorting. Other pumps’ unbalanced rotors do notdistribute force evenly. At higher pressures, unbalanced rotors canbend at their tips (deflection), further damaging the pump.deflectionRotor contact pointcausing damage torotor and housingFKL BalancedRotorUnbalancedRotorFKL SERIESwww.fristam.com/fkl8

“There is no doubt the FKL is stout.”– Consumer and industrial chemical manufacturer9

The Gearbox – The Business EndLow Maintenance LubricationThe FKL uses petroleum or food grade oil instead of greaseto lubricate its gears. With this design, the oil lasts eight timeslonger than grease and only needs to be changed once every4,000 hours. Using oil avoids the need for grease change-outand eliminates grease-related contaminant build-up that reducesbearing life.Bearing-Supported GearsMany gears today are burdened with extra load from the unevensupport of the shaft. Fristam gears are located between thefront and rear bearings for even load distribution and less shaftdeflection. FKL gears are straight-cut for easy timing. Smartengineering and design, through and through.The FKL uses largedouble tapered bearingsfor longer bearing life, meaningless maintenance. Quite simply,larger means stronger, andstronger lasts longer.actual size bearingFKL 75FKL SERIESwww.fristam.com/fkl10

“It’s built like a tank!”– Salad dressing and sauce producer11

True CIP – No Disassembly RequiredThe FKL is the first close-clearance PD pump to be designed fortrue CIP.No Rotor RemovalFristam’s FKL needs nothing removed from the pump for CIP.The cover and rotors remain in place. This provides a simple andeffective solution with minimal downtime.No Performance LossOther manufacturers have retrofitted their designs to accomodateCIP by increasing the internal slip path. This “shortcut” significantlyreduces efficiency. The FKL cleans in place without losing anyperformance.FKL SERIESwww.fristam.com/fkl12

Easy MaintenanceSeamless Seal ChangeoverFKL seals are completely contained within acartridge. They can be preassembled and shelvedfor easy, one-piece replacement.Additionally, no housing or pump modification isneeded to change the Fristam FKL from a singleseal to a double seal or from an O-ring seal to amechanical seal.Offset Rotor BoltsTraditional rotor nuts can back-off when pumpingviscous products. Once loose, they can severelydamage pumps. The FKL is equipped with offsetrotor bolts that lessen the unwinding force of theproduct.As it rotates eccentrically, the bolt provides naturalagitation to promote cleanability in the cavity.Extended Housing StudsThe long housing studs guide the housing pastthe shaft during assembly and disassembly. Thisprotects against housing-to-shaft contact to preventaccidental seal and shaft damage.“It has proved to clean perfectly anddrastically reduce our maintenancecosts and downtime.”– Egg product processor13

Model SpecificationsModel 15 20 25 50 75Displacement gal/rev 0.016 0.032 0.056 0.096 0.156(at max rpm) gpm 15.5 25.6 33.6 57.6 93.6l/m 58.7 96.9 127.2 218 354m 3 /hr 3.5 5.8 7.6 13.1 21.3Speed (max) rpm 1000 800 600 600 600Pressure (max) psi 200 200 300 500 500bar 14 14 21 35 35FittingsHousing 1.5” clamp 1.5” clamp 1.5” clamp 2.5” clamp 2.5” clampSeal Flush Thread 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPTWeight lbs 75 75 104 135 360(complete pump) kg 34 34 47 61 163Special OptionsRectangular Inlet N/A N/A N/A Yes YesO-Ring Seal Yes Yes Yes Yes YesModel 150 205 250 400 580 600Displacement gal/rev 0.259 0.45 0.54 0.74 1.82 2.24(at max rpm) gpm 155 270 324 444 728 896l/m 588 1022 1226 1681 2756 3392m 3 /hr 35.3 61.3 73 100 165 203Speed (max) rpm 600 600 600 600 400 400Pressure (max) psi 500 500 500 500 300 300bar 35 35 35 35 21 21FittingsHousing 3” clamp 4” clamp 4” clamp 6” flange 6” flange 6” flangeSeal Flush Thread 1/16” NPT 1/16” NPT 1/16” NPT 1/16” NPT 1/8” NPT M10 x 1.5Weight lbs 451 680 744 950 1580 1680(complete pump) kg 205 308 338 431 717 76214Special OptionsRectangular Inlet Yes Yes Yes Yes N/A N/AO-Ring Seal Yes Yes Yes N/A N/A N/A

FKL Options and Ordering MatrixMODEL1520255075150205250400580600FITTING TYPEC – Clamp*B – Bevel seatF – 150# flange3F – 300# flangeN – NPTI – I-Line (female)X – Other (specify)SEAL TYPES AND MATERIALSSingle Mechanical SealNFR – Carbon vs. chrome oxide SS*CC – Silicon carbide vs. silicon carbideFRC – Chrome oxide SS vs. silicon carbideDouble Mechanical SealNFRN – Carbon vs. chrome oxide SS vs. carbonCCN – Silicon carbide vs. silicon carbide vs. carbonSingle O-ring Seal (available on models 15-250)FRCN – Chrome oxide SS vs. silicon carbide vs. carbonV – Viton ®E – EPDMDouble O-ring Seal (available on models 15-250)VV – Viton ®E – EPDMX – Other (specify)OTHER OPTIONSJC – Jacketed coverRI – Rectangular inlet(available in models 50-400)25 – 25 Ra20 – 20 Ra15 – 15 RaEP – ElectropolishP – PassivationK – KolsterizingTC – Tungsten carbide coatingA – AsepticPR – Pressure relief coverDG – Degassing coverFD – Front cover dischargeX – Other (specify)Preferred OrderingSequence (sample)FKL 150 30 C CC VB S 2 15-EPFITTING SIZE15 – 1.5"20 – 2.0"25 – 2.5"30 – 3"40 – 4"60 – 6"ELASTOMERS1st – seal (Viton ® *)2nd – cover gasket(Buna*)V – Viton ®B – BunaE – EPDMX – Other (specify)*StandardROTORS (TEMPERATURE DIFFERENTIALS)S – Standard (∆ 140° F)H – High temp (∆ 210° F)SS – Stainless steelX – Special clearance (specify)MOUNTING (DRIVE SHAFT POSITION)1 2 3 4– Drive Shaft– Idle Shaft1 – Horizontal (top)2 – Horizontal (bottom)3 – Vertical (left)4 – Vertical (right)15

FKL Composite Curve Models 15 – 150Performance curve based on tests using 70° water.Actual performance may vary by application or product.LPMGPM10035090FKL 15030080250702006050FKL 751504010030FKL 50502010FKL 25FKL 20FKL 150CENTIPOISE01 1,000 10,000 100,000 1,000,000PRODUCT VISCOSITY1265000451 Rev-FKL SERIESwww.fristam.com/fkl16

FKL Composite Curve Models 205 – 600Performance curve based on tests using 70° water.Actual performance may vary by application or product.LPMGPM18001600140012001000800600500450400350300250200150Stop Rebuilding & ReplacingYour PumpsFKL 600Stop rebuilding, replacing, and spending yourFKL 580 valuable time on other PD pumps. Fristam’s FKLpump simply runs better and lasts longer.Engineered for lasting performance, its shaft isthicker and stronger than the others. The FKL’sFKL 400 shaft and unique balanced rotor design reducerotor-to-housing contact that can prematurelywear your pump.FKL 250FKL 205400100200500CENTIPOISE01 1,000 10,000 100,000 1,000,000PRODUCT VISCOSITY1265000450 Rev A17

FKL Models 15 – 600Horizontal Mount Dimensional DrawingTUØAVLBØRMCBOTTOM DRIVEDTOP DRIVESNPHJKFGE1265000239Rev BDIMENSIONS IN MILLIMETERS (INCHES)PUMPMODELINLET/OUTLET∅A B C D E F G H J K L M N P ∅R S T U V WEIGHTFKL 151-1/2”CLAMP3/4”63(2.48”)71.5(2.81”)137.5(5.41”)82(3.23”)82(3.23”)107.5(4.23”)39(1.54”)26(1.02”)242.5(9.55”)196.5(7.74”)104.5(4.11”)150(5.91”)170(6.69”)10.5(0.41”)9.5(0.37”)175.2(6.90”)50(1.97”)4.76(0.19”)19 kg(42 lbs)FKL 201-1/2”CLAMP3/4”63(2.48”)71.5(2.81”)137.5(5.41”)82(3.23”)82(3.23”)107.5(4.23”)41(1.61”)28(1.10”)245.5(9.67”)196.5(7.74”)104.5(4.11”)150(5.91”)170(6.69”)10.5(0.41”)9.5(0.37”)175.2(6.90”)50(1.97”)4.76(0.19”)20 kg(44 lbs)FKL 25FKL 50FKL 751-1/2”CLAMP2-1/2”CLAMP2-1/2”CLAMP1-1/4”1-3/8”1-5/8”41(1.61”)62(2.44”)73(2.87”)93.5(3.68”)102.5(4.04”)157(6.18”)173.5(6.83”)192.5(7.58”)271(10.67”)76(2.99”)120.5(4.74”)118(4.65”)117(4.61”)85(3.35”)150(5.91”)155(6.10”)135(5.32”)200(7.87”)84(3.31”)85(3.35”)103.5(4.07”)65(2.56”)60(2.36”)78.5(3.09”)328.5(12.93”)371(14.61”)453(17.83”)254.5(10.02”)282.5(11.12”)409(16.10”)133.5(5.26”)147.5(5.81”)214(8.43”)219(8.62”)240(9.45”)343(13.50”)24111 (0.43”)(9.49”)280(11.02”)393(15.47”)13.5(0.53”)17.5(0.69”)12.5(0.50”)12.5(0.50”)19(0.75”)195(7.68”)285(11.22”)306(12.05”)33(1.30”)55(2.17”)55(2.17”)6.4(0.25”)7.9(0.31”)9.5(0.38”)49 kg(108 lbs)64 kg(141 lbs)169 kg(372 lbs)FKL 150 3” CLAMP 1-3/4”FKL 205 4” CLAMP 2-1/4”FKL 250 4” CLAMP 2-1/2”FKL 400 6” CLAMP 2-7/8”FKL 580 6” CLAMP 100(3.94”)FKL 6006” 300#FLANGE100(3.94”)67(2.64”)106(4.17”)79(3.11”)95(3.74”)141(5.55”)141(5.55”)171(6.73”)174.5(6.87”)196.5(7.74”)209.5(8.25”)210(8.27”)210(8.27”)291(11.46”)323(12.72”)359(14.13”)385.5(15.18)430(16.93”)430(16.93”)114(4.49”)143(5.63”)129.5(5.10”)152.5(6.00”)208(8.19”)208(8.19”)177.5(6.99”)182(7.17”)215(8.46”)234(9.21”)204(8.03”)204(8.03”)227.5(8.96”)233(9.17”)265(10.43”)285(11.22”)254(10.00”)254(10.00”)111.5(4.39”)113(4.45”)123(4.84”)106(4.17”)197(7.75”)197(7.75”)86.5(3.40”)87.5(3.44”)98(3.86”)80.5(3.17”)172(6.77”)172(6.77”)494(19.45”)548(21.57”)578.5(22.78)637.5(25.10”)774(30.47”)774(30.47”)443(17.44”)478.5(18.84”)532.5(20.96”)569.5(22.42”)680.5(26.79”)680.5(26.79”)231(9.09”)249(9.80”)275.8(10.86”)297.5(11.71”)345(13.60”)345(13.60”)364(14.33”)381(15.00”)381(15.00”)432(17.01”)500(19.69”)500(19.69”)414(16.30”)419(16.50”)419(16.50”)482(18.98”)540(21.25”)540(21.25”)17.5(0.69”)17.5(0.69”)17.5(0.69”)22(0.88”)22(0.88”)22(0.88”)19(0.75”)19(0.75”)19(0.75”)25.5(1.00”)25.5(1.00”)25.5(1.00”)326(12.83”)342(13.46”)377(14.84”)499.5(19.66”)704(27.72”)707(27.83”)61(2.40”)75(2.95”)65(2.56”)80(3.15”)130(5.12”)130(5.12”)9.5(0.38”)12.7(0.50”)15.9(0.63”)19(0.75”)28(1.10”)28(1.10”)210 kg(463 lbs)287 kg(632 lbs)343 kg(756 lbs)440 kg(970 lbs)708 kg(1560 lbs)750 kg(1660 lbs)1265000240 Rev FFKL SERIESwww.fristam.com/fkl18

The Fristam ChallengeGive us your most difficult, challengingapplication. You know the one that keepsyou up at night wondering if you’ll getcalled in to keep production flowing at 2 a.m.With Fristam, you can sleep like a rock.Performance GuaranteeOur application engineers will work withyou to specify the best model and optionsto tackle your tough application. Then, weguarantee that the FKL will perform to yourexpectations. If not, return the pump. It’sthat simple.19

Stronger ShaftA Fristam FKL shaft is up to 25% thicker thanother shafts and has a shorter overhung load. It’smade from a solid piece of 316L stainless steel,not stainless spin-welded to iron. FKL shafts canwithstand elevated pressures without breaking.CentrifugalPositiveThe FKL’s stronger shaft reduces rotor-to-housingcontact. This “deflection” in other pumps shaftscauses premature Displacementwear for shafts, rotors, andhousing. With a Fristam, you won’t need to replaceor rebuild pumps nearly as often.MixingRe-order #1050000112©2009 Fristam Pumps USAFKL SERIESwww.fristam.com/fklFristam Pumps USAP.O. Box 6200652410 Parview RoadMiddleton, WI 53562-2524TEL: 1-608-831-50011-800-841-5001FAX: 1-608-831-8467www.fristam.comfristam@fristampumps.com