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Manual for Refrigeration Servicing Technicians - UNEP - Division of ...

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2<br />

Refrigerants<br />

Carbon dioxide (CO2, R744)<br />

Carbon dioxide contains carbon and oxygen, and is widely used<br />

within many industries. It had been extensively applied as a<br />

refrigerant since the mid-1800s, but this also ceased with the<br />

advent <strong>of</strong> the CFCs and HCFCs. From the later 1990s, its has reemerged<br />

as a refrigerant and its use is currently increasing within<br />

industrial refrigeration, cold storage, commercial refrigeration and<br />

hot-water heat pumps, amongst others. R744 is chemically stable,<br />

and does not react under most conditions, and is compatible<br />

with many materials. The pressure-temperature characteristic <strong>of</strong><br />

R744 are different from most conventional refrigerants, in that it<br />

operates at pressures, <strong>for</strong> example, approximately seven times<br />

higher than R22, which necessitates the system to be designed with<br />

special consideration to high pressures. In addition, it has a low<br />

critical temperature, such that when ambient temperatures exceed<br />

about +25°C, a special system design is required. Otherwise, it’s<br />

thermodynamic and transport properties are excellent, leading<br />

to potentially highly efficient systems within cooler climates. Due<br />

to its lower toxicity and non-flammability, it has an A1 safety<br />

classification. Unlike the fluorinated gases, it has no impact on the<br />

ozone layer so is not controlled by the Montreal Protocol. However,<br />

despite it having a GWP <strong>of</strong> 1, it is included within the Kyoto<br />

Protocol, but its use it not restricted as a result <strong>of</strong> this. R744 is very<br />

cheap and widely available from specialist retailers.<br />

Refrigerant numbering<br />

Chemical names <strong>of</strong> typical refrigerants are generally long and<br />

complex. In order to create a more simple way to designated<br />

refrigerants a method <strong>of</strong> identifying them by number was<br />

developed. IIR’s note on classification <strong>of</strong> refrigerants that describes<br />

the basic rules <strong>for</strong> adopting the number <strong>of</strong> the refrigerant (see<br />

www.iifiir.org/en/doc/1034.pdf). The classification is based on the<br />

standard ASHRAE 34 and makes it possible to name all refrigerants<br />

used in a clear and internationally recognised way by classifying<br />

them according to their chemical composition. Basically an<br />

identifying number is assigned to each refrigerant. It consists <strong>of</strong> a<br />

prefix made up <strong>of</strong> letters and a suffix made up <strong>of</strong> digits. The prefix<br />

is composed <strong>of</strong> the letter R (<strong>for</strong> refrigerant). Examples: R22, R134a,<br />

R600a, R717. Blended refrigerants, whether they are zeotropic or<br />

azeotropic, always being with R4xx or R5xx, respectively.<br />

Refrigerant blends characteristics and pros and cons:<br />

Lubricants properties and choices:<br />

Refrigerant blends 4<br />

Lubricants 4<br />

Once you have explored these characteristics the next button introduces<br />

refrigerants and their appropriate use:<br />

Using Refrigerant Blends 4<br />

45

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