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Manual for Refrigeration Servicing Technicians - UNEP - Division of ...

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4<br />

<strong>Servicing</strong> Practices<br />

Electronic charging machines<br />

During larger-scale manufacturing, equipment tends to be charged<br />

using electronically controlled charging machines. These generally<br />

measure refrigerant into a system using precise mass flow meters,<br />

and are generally accurate to ±0.5g or better.<br />

Vapour refrigerant charging<br />

Vapour refrigerant charging is the process <strong>of</strong> moving vapour out <strong>of</strong><br />

the vapour space <strong>of</strong> the refrigerant cylinder to the low-pressure side<br />

<strong>of</strong> the system. Charging while the system is running is acceptable as<br />

cylinder, close the charging cylinder valve and operate the system<br />

<strong>for</strong> 1-2 minutes until the low-pressure side reading indicates lower<br />

reading than the charging<br />

cylinder.<br />

long as the suction pressure is closely checked during the charging<br />

3 - Continue adding refrigerant by<br />

process. Due to pressure difference consideration, the cylinder<br />

opening the charging cylinder<br />

pressure could become lower than<br />

valve until the proper charge is<br />

system suction pressure during<br />

obtained.<br />

charging. Using a hot water or<br />

servicing charging heaters could<br />

solve this problem. Never use a<br />

brazing torch to heat cylinders.<br />

121 PSIG<br />

OPEN<br />

196 PSIG<br />

CLOSED OPEN<br />

Be<strong>for</strong>e connecting any refrigerant<br />

hose to a service or tap valve,<br />

the hose should be briefly purged<br />

(vented) with refrigerant from<br />

In general, follow the same connection<br />

the cylinder to ensure that air<br />

scheme as in evacuation process and<br />

replace the connection with vacuum pump<br />

with the refrigerant charging cylinder as<br />

shown here:<br />

CHAPITRE 4<br />

PAGE 18<br />

VAPOUR REFRIGIRENT CHARGING<br />

SUCTION PRESSURE<br />

50 PSIG<br />

Then:<br />

1 - Open the low-pressure side valve then open refrigerant graduated<br />

charging cylinder valve keeping eye on system pressure and<br />

refrigerant weight scale.<br />

2 - When the pressure has equalised between system and charging<br />

121<br />

PSIG<br />

R-22<br />

Vapour refrigerant charging<br />

and moisture does not enter the<br />

system.<br />

105

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