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WATER-COOLED ICE MACHINES1. Perform steps 1-6 under “Self-contained AircooledIce Machines” on page 77.2. Disconnect the incoming water and drain linesfrom the water-cooled condenser.3. Insert a large screwdriver between the bottomspring coils of the water regulating valve. Pryupward to open the valve.Pry Open the Water Regulating Valve4. Hold the valve open and blow compressed airthrough the condenser until no water remains.SV162478 Part Number 80-01111-9 7/10
OperationQM45/Q130/Q170/Q210/Q270INITIAL START-UP OR START-UP AFTERAUTOMATIC SHUT-OFF1. Pressure EqualizationBefore the compressor starts the hot gas valve isenergized for 15 seconds to equalize pressures duringthe initial refrigeration system start-up.2. Refrigeration System Start-upThe compressor starts after the 15-second pressureequalization, and remains on throughout the entireFreeze and Harvest Sequences. The hot gas valveremains on for 5 seconds during initial compressorstart-up and then shuts off.At the same time the compressor starts, thecondenser fan motor (air-cooled models) is suppliedwith power throughout the entire Freeze and HarvestSequences. The fan motor is wired through a fan cyclepressure control, therefore it may cycle on and off.(The compressor and condenser fan motor are wiredthrough the relay. As a result, any time the relay coil isenergized, the compressor and fan motor are suppliedwith power.)FREEZE SEQUENCE3. PrechillThe compressor is on for 30 seconds prior to waterflow to prechill the evaporator.4. FreezeThe water pump starts after the 30-second prechill. Aneven flow of water is directed across the evaporatorand into each cube cell, where it freezes.When sufficient ice has formed, the water flow (not theice) contacts the ice thickness probe. Afterapproximately 7 seconds of continual water contact,the Harvest Sequence is initiated. The ice machinecannot initiate a Harvest Sequence until a 6-minutefreeze time has been surpassed.Part Number 80-01111-9 7/10 79
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ManitowocQM20/QM30/QM45SM50Q130/Q17
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Read These Before Proceeding:! Caut
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Cleaning the Condenser . . . . . .
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Freeze Cycle Is Long, Low Ice Produ
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CHARTSCycle Times, 24 Hr. Ice Produ
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How to Read a Model NumberCube Size
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Model/Serial Number LocationThe mod
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SM50MODEL/SERIALNUMBER PLATE16 Part
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LaborQ130/Q170/Q210/Q2701. Labor re
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RESIDENTIAL WARRANTY COVERAGEWhat D
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How State Law AppliesThis limited w
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Ice Machine Clearance RequirementsS
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SM50/QM20/QM30After moving the ice
Page 28 and 29: Electrical SpecificationsQ130/Q170/
Page 30 and 31: QM20/QM30/QM45 Air-cooled Ice Machi
Page 32 and 33: COOLING TOWER APPLICATIONSWater Coo
Page 34 and 35: QM20/QM30LocationIce MakingWater In
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Page 38 and 39: ON/OFF/WASHTOGGLESWITCHCONDENSER AI
Page 40 and 41: ON/OFF/WASHTOGGLESWITCHQM20 Ice Mac
Page 42 and 43: WATERPUMPEVAPORATORWATERSHUTTERASSE
Page 44 and 45: AIR-COOLED CONDENSERA dirty condens
Page 46 and 47: Step 1 Set the toggle switch to the
Page 48 and 49: D. Remove the Ice Thickness Probe
Page 50 and 51: Disassembly• Twist both of the in
Page 52 and 53: F. Remove the Float Valve• Turn t
Page 54 and 55: H. Remove the ice damper.Q130• Gr
Page 56 and 57: I. Remove the Bin Door• Grasp the
Page 58 and 59: Step 12 Use 1/2 of the sanitizer/wa
Page 60 and 61: QM20/QM30CLEANING AND SANITIZING PR
Page 62 and 63: Step 6 Remove parts for cleaning.A.
Page 64 and 65: Step 7 Mix a solution of cleaner an
Page 66 and 67: Step 20 Use half of the sanitizer/w
Page 68 and 69: 4. Wait until the Clean light flash
Page 70 and 71: WATER SHUTTERSThe water shutter is
Page 72 and 73: SUMP DRAIN OVERFLOW TUBE1. Remove c
Page 74 and 75: SPRAY BAR, WATER PUMP AND HOSE! War
Page 76 and 77: ! WarningWear ru bber gloves an d s
Page 80 and 81: HARVEST SEQUENCE5. HarvestThe water
Page 82 and 83: ICE MAKINGSEQUENCE OFOPERATIONHarve
Page 84 and 85: HARVEST SEQUENCE4. Harvest CycleThe
Page 86 and 87: SM50INITIAL START-UP OR START-UP AF
Page 88 and 89: ENERGIZED PARTS CHARTSM50Self-conta
Page 90 and 91: Water Level CheckThe float valve is
Page 92 and 93: QM20/QM30Routine adjustments and ma
Page 94 and 95: 5. Remove the two screws holding th
Page 96 and 97: Clean (Green)Pressing the “Clean
Page 98 and 99: This Page Intentionally Left Blank9
Page 100 and 101: DIAGNOSING ICE THICKNESS CONTROLCIR
Page 102 and 103: Ice Machine Cycles Into Harvest Bef
Page 104 and 105: INSTALLATION AND VISUAL INSPECTIONC
Page 106 and 107: ICE FORMATION PATTERNEvaporator ice
Page 108 and 109: SAFETY LIMIT FEATUREIn addition to
Page 110 and 111: Safety Limit Notes• A safety limi
Page 112 and 113: Safety Limit ChecklistThe following
Page 114 and 115: Safety Limit #2Harvest time exceeds
Page 116 and 117: Discharge Pressure High ChecklistIm
Page 118 and 119: ProcedureStep1. Determine the ice m
Page 120 and 121: Suction Pressure Low ChecklistImpro
Page 122 and 123: Hot Gas Valve AnalysisThe valve can
Page 124 and 125: FindingsThe inlet of the harvestval
Page 126 and 127: DISCHARGE LINE TEMPERATURE ANALYSIS
Page 128 and 129:
REFRIGERATION COMPONENT DIAGNOSTICC
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FINAL ANALYSISThe column with the h
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Q130/Q170/Q210/Q270 Ice Machines On
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QM20/QM30DIAGNOSING AN ICE MACHINET
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QM30The QM30 ice machines have a ve
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Ice Production CheckThe QM20/QM30 d
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REFRIGERATION DIAGNOSTICSImportant:
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5. Install thermometer thermocouple
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SM50DIAGNOSING AN ICE MACHINETHAT W
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ICE QUALITY IS POOR — CUBES ARE S
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ICE MACHINE RUNS AND NO ICE IS PROD
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DISCHARGE PRESSURE HIGH CHECKLISTIm
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ProcedureStep1. Determine the ice m
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Other• Non-Manitowoc components i
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FindingsThe inlet of the harvestval
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ADJUSTING CUBE WEIGHTThe cube weigh
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Bin SwitchQM45/Q130/Q170/Q210/Q270F
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Bin Switch Removal — QM45/Q1301.
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Bin ThermostatQM20/QM30FunctionThe
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SM50FunctionThe bin thermostat stop
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Check Procedure! WarningHigh (line)
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Temperature/Resistance ChartAs the
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ON/OFF/WASH Toggle SwitchFUNCTIONTh
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Ice Thickness ProbeQM45/Q130/Q170/Q
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Compressor Electrical DiagnosticsTh
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Fan Cycle ControlQM45/Q130/Q170/Q21
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Filter-DriersLIQUID LINE FILTER DRI
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REFRIGERANT RE-USE POLICYManitowoc
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RECOVERY AND RECHARGING PROCEDURESQ
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NOTE: Manifold gauges must be remov
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ImportantManifold gau ges must be r
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System Contamination CleanupGENERAL
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MILD SYSTEM CONTAMINATION CLEANUPPR
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REPLACING PRESSURE CONTROLS WITHOUT
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Q270 Condenser Fan Motor Replacemen
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MAX. 1300°F(700°C)SV30714. Apply
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High Pressure Cutout (HPCO) Control
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This Page Intentionally Left Blank2
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QM20 SELF-CONTAINED AIR-COOLEDNOTE:
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QM45 SELF-CONTAINED AIR-COOLEDNOTE:
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SM50 SELF-CONTAINED AIR-COOLEDNOTE:
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Q130 SELF-CONTAINED AIR-COOLED(Afte
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Q170 SELF-CONTAINED AIR-COOLEDNOTE:
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Q210 SELF-CONTAINED WATER-COOLEDNOT
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Q270 SELF-CONTAINED WATER-COOLEDNOT
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QM20CAUTION: DISCONNECT POWER BEFOR
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QM30230V/1 Ph/50 HzL1CAUTION: DISCO
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SM50L1CAUTION: DISCONNECT POWER BEF
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Q130/Q170/Q210Danfoss CompressorL1N
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Q270Danfoss CompressorL1NOTE: DIAGR
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QM45/Q130/Q170/Q210/Q270ICE THICKNE
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Tubing SchematicsQM20/QM30 Tubing S
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SM50 Tubing SchematicHEATEXCHANGERE
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