Manitowoc

Manitowoc Manitowoc

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Cleaning the Condenser . . . . . . . . . . . . . 43Air-cooled Condenser . . . . . . . . . . . . . 44Water-cooled Condenser and Water Regulating Valve . . . . . . . . . . . 44QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 45Interior Cleaning and Sanitizing . . . . . 45QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 60Cleaning and Sanitizing Procedure . . 60SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Cleaning Procedure . . . . . . . . . . . . . . 67Sanitizing Procedure . . . . . . . . . . . . . 68Removal of Parts for Cleaning andSanitizing . . . . . . . . . . . . . . . . . . . . . . 69Removal from Service/Winterization . . . 77General . . . . . . . . . . . . . . . . . . . . . . . . 77Air-cooled Ice Machines . . . . . . . . . . . 77Water-cooled Ice Machines . . . . . . . . 78OPERATIONQM45/Q130/Q170/Q210/Q270 . . . . . . . . . 79Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 79Freeze Sequence . . . . . . . . . . . . . . . . 79Harvest Sequence . . . . . . . . . . . . . . . 80Automatic Shut-off . . . . . . . . . . . . . . . 80Energized Parts Chart . . . . . . . . . . . . 81QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 83Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 83Freeze Sequence . . . . . . . . . . . . . . . . 83Harvest Sequence . . . . . . . . . . . . . . . 84Automatic Shut-off . . . . . . . . . . . . . . . 84Energized Parts Chart . . . . . . . . . . . . 85SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 86Energized Parts Chart . . . . . . . . . . . . 88Operational Checks . . . . . . . . . . . . . . . . . 89QM45/Q130/Q170/Q210/Q270 . . . . . 89QM20/QM30 . . . . . . . . . . . . . . . . . . . . 92SM50 . . . . . . . . . . . . . . . . . . . . . . . . . 956 Part Number 80-01111-9 7/10

TROUBLESHOOTINGQM45/Q130/Q170/Q210/Q270 . . . . . . . . . 99Diagnosing an Ice Machinethat Will Not Run . . . . . . . . . . . . . . . . . 99Diagnosing Ice Thickness Control Circuitry . . . . . . . . . . . . . . . . . . . . . . . . 100Ice Production Check . . . . . . . . . . . . . 103Installation and Visual Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . 104Water System Checklist . . . . . . . . . . . 105Ice Formation Pattern . . . . . . . . . . . . . 106Safety Limit Feature . . . . . . . . . . . . . . 108Analyzing Discharge Pressure . . . . . . 115Analyzing Suction Pressure . . . . . . . . 117Hot Gas Valve . . . . . . . . . . . . . . . . . . . 121Comparing Evaporator Inlet/OutletTemperatures . . . . . . . . . . . . . . . . . . . 125Discharge Line Temperature Analysis 126Refrigeration Component Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 128Final Analysis . . . . . . . . . . . . . . . . . . . 130Refrigeration Component Diagnostic Chart131QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . . 134Diagnosing an Ice Machinethat Will Not Run . . . . . . . . . . . . . . . . . 134Refrigeration Diagnostics . . . . . . . . . . 135Ice Formation Pattern . . . . . . . . . . . . . 137QM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Electrical . . . . . . . . . . . . . . . . . . . . . . . 139Refrigeration Diagnostics . . . . . . . . . . 140Flooding Expansion Valve . . . . . . . . . . 143Starving Expansion Valve/Low Refrigerant Charge . . . . . . . . . . . 143Overcharged System . . . . . . . . . . . . . 143SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Diagnosing an Ice Machinethat Will Not Run . . . . . . . . . . . . . . . . . 144Ice Machine Will Not Harvest . . . . . . . 145Ice Quality Is Poor — Cubes are Shallow, Incomplete or White . . . . . . . 146Part Number 80-01111-9 7/10 7

Cleaning the Condenser . . . . . . . . . . . . . 43Air-cooled Condenser . . . . . . . . . . . . . 44Water-cooled Condenser and Water Regulating Valve . . . . . . . . . . . 44QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 45Interior Cleaning and Sanitizing . . . . . 45QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 60Cleaning and Sanitizing Procedure . . 60SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Cleaning Procedure . . . . . . . . . . . . . . 67Sanitizing Procedure . . . . . . . . . . . . . 68Removal of Parts for Cleaning andSanitizing . . . . . . . . . . . . . . . . . . . . . . 69Removal from Service/Winterization . . . 77General . . . . . . . . . . . . . . . . . . . . . . . . 77Air-cooled Ice Machines . . . . . . . . . . . 77Water-cooled Ice Machines . . . . . . . . 78OPERATIONQM45/Q130/Q170/Q210/Q270 . . . . . . . . . 79Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 79Freeze Sequence . . . . . . . . . . . . . . . . 79Harvest Sequence . . . . . . . . . . . . . . . 80Automatic Shut-off . . . . . . . . . . . . . . . 80Energized Parts Chart . . . . . . . . . . . . 81QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 83Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 83Freeze Sequence . . . . . . . . . . . . . . . . 83Harvest Sequence . . . . . . . . . . . . . . . 84Automatic Shut-off . . . . . . . . . . . . . . . 84Energized Parts Chart . . . . . . . . . . . . 85SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Initial Start-up or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . 86Energized Parts Chart . . . . . . . . . . . . 88Operational Checks . . . . . . . . . . . . . . . . . 89QM45/Q130/Q170/Q210/Q270 . . . . . 89QM20/QM30 . . . . . . . . . . . . . . . . . . . . 92SM50 . . . . . . . . . . . . . . . . . . . . . . . . . 956 Part Number 80-01111-9 7/10

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