Testo 335 Portable Flue Gas Analyzer Catalog ... - RAECO Rents

testo 335New Measurement Engineering ForMonitoring Emissions In IndustryIncreased efficiency and convenienceNEW!°CO 2CO/H 2CO low/H 2NONO lowNO 2SO 2hPam 3 /skg/hqAλ

The new analyser generation for industrialflue gas analysistesto 335 is the flue gas analyser of the new generation, specially tailored to therequirements of industrial applications. testo 335 is highly versatile; it can be used bythe operators of industrial combustion systems such as processing and power plants,by service technicians working for the manufacturers of boilers and burners, for plantconstruction and also for stationary engines. Even spot check measurements lastingup to two hours are possible.Highest flexibilitytesto 335 is equipped with an O 2measuring cell as standard. Twoadditional toxic measuring cellssuch as CO, CO low, NO, NO low,NO 2or SO 2can be fitted by theuser as required. This guaranteeshighest flexibility when adaptingto changing applications ormeasurement jobs. Due to thefact that adjustment data isstored in the measuring cell, itcan be changed quickly andeasily by the user without testgas adjustment.Perfect applications planningThe new testo 335 opens up awhole new world of possibilitiesin applications planning. Thetimes when an analyser let downthe user are a thing of the past.testo 335’s instrument diagnosisprovides information on thequality level of functions and wearparts at the touch of a button.Also included is a quality checkon measuring cells, filter status,condensate trap level indicator,leaks in analyser, pump capacity,charging status of rechargeablebattery, date of last maintenanceand sensor calibration data.testo 335

Measurement range extensionVery high CO concentrations mayoccur particularly when „startingup“ combustion systems andwhen monitoring emissions instationary engines. As aprotection, the CO measuring cellcan be diluted with fresh air. Inthis way, the CO measurementrange is extended to 50,000ppm.An additional option: dilution of allmeasuring cells. Themeasurement range of eachindividual measuring cell is thusincreased by a factor of 2. Themeasuring cell is then not underany greater pressure than innormal measurements.Wide range of fluegas probes andaccessoriesNew rechargeable batteriesLithium ion rechargeablebatteries – free from memoryeffect and total discharge –currently have an unbeatableservice life. testo 335 makes itpossible for the practical user tocharge testo rechargeablebatteries both inside the analyserand outside. The lithium ionrechargeable battery is highlycompact and has a service life ofmore than six hours. The servicecover, removeable without tools,makes care and maintenancevery easy. The rechargeablebattery and measuring cells canbe easily changed by the user.Spot check measurements lasting up to 2 hourstesto 335 allows measurementprograms to run independentlymaking spot checkmeasurements lasting up to max.two hours possible. Fivemeasurement programs arepredefined as standard. They canbe changed by the user at anytime and stored as required.

Increased safety thanks to the built-in condensate trapTesto design eliminates thepossibility of condensatedeveloping in the measuringcell. This factor and the specialdesign of the gas paths in theanalyser in conjunction with thepositioning of the condensatetrap prevents blockage andconsiderably prolongs servicelife. The gas pump is sparedand its service life extended onaccount of the layout of the gaspaths and an additional filter.The condensate trap is easilyaccessible for emptying. Assoon as it is 90% full, a flashingred LED indicates that it shouldbe emptied. If this is not done,the pump will switch offautomatically after ten minutes.This protects the measuring cellwhen starting a measurementprogram, for example.More convenienceThe new, highly robust probequick-connection for all gaspaths eliminates all mix-ups.The single cable is stable,indestructible and saves space.When changing probes – probecan be attached quickly andeasily – the analyserautomatically recognises therequest and the correspondingmeasurement menu appearsimmediately. The probe canremain positioned in the flue gasduring the initialisation phase ofthe measuring cells. testo 335’scalibration phase is completeafter thirty seconds. Fuelselection, for example, can bemade simultaneously and theanalyser is ready for operation.The memory managementsystem inside the analyserfacilitates easy, user-friendlystructuring of your data. testo335 also has a USB interface aswell as a built-in IRDA interface.This makes it possible for you totransfer and document resultson your PDA or laptop.Additional calculations orindividual measurementprotocols can be generatedusing „easyEmission“ software.

Probe with probe prefilterfor dusty fluegasesHigh-performance, automatically controlleddiaphragm pumpThe sample gas pump built-inin testo 335 is the ideal solutionfor typical situations in flue gasmeasurement such as negativeor positive pressure. This isautomatically controlled by thesample gas pump via a widenegative and positive pressurerange (from -200 to +50 mbar)i.e. the pump flow is heldconstantly in this range. Onefurther benefit: a blocked probefilter does not have anyinfluence on the pump flow.New designThe new testo 335 not onlystands out on account of itsergonomic design but alsobecause of its unique, robusthousing design. The materialused functions as a built-inprotection against impact andshock. The large, backlit displayis recessed slightly in thehousing for better protection.Pitot tubes for simultaneousmeasurement of flow speed

The right accessories for every applicationProbes with particle filterThe robust handle fits perfectly inyour hand making it easy to placein the position required. Theprobe has a quick openingdevice. All of the gas paths aretherefore connected and mix-upsare avoided. The particle filterlocated in the handle efficientlyseparates out dirt particles. Inaddition, the probes require lowmaintenance and are easy toclean. Different lengths anddiameters ensure a high level offlexibility for all applications.When changing, the probe shaftis simply attached to the probehandle and then clicks into place.The particle filter absorbsparticles where they actuallyoccur. That is why the filtercartridge is located in the probe’shandle where it is easilyaccessible. Testo’s patentedengineering is a guarantee forreliable measurements whenused in extreme conditions suchas highly contaminatedcombustion systems or fordealing with particles whencarrying out measurements ondiesel engines.Measurement range extensionVery high CO concentrations mayoccur particularly when „startingup“ combustion systems andwhen monitoring emissions instationary engines. As aprotection, the CO measuring cellcan be diluted with fresh air. Inthis way, the CO measurementrange is extended to 50,000ppm.An additional option: dilution of allmeasuring cells. Themeasurement range of eachindividual measuring cell is thusincreased by a factor of 2. Themeasuring cell is then not underany greater pressure than innormal measurements.

The new versatile infrared printerThe new testo printer – cordlesswith infrared interface – savesprint data which saves time asthe analyser is ready to operateimmediately after data has beentransmitted.„easyEmission“: New read out andconfiguration softwareWhen developing software, userfriendlyoperation and handlingwere in the foreground. Inaddition, it is not only possible toread out data but also to file andmanage it conveniently. Using thesoftware, it is also possible tocontrol the analyser during onlinemeasurements. Likewise,different types of calculations canalso be carried out or the valuescan also be entered directly inExcel. Furthermore, a separatemeasurement protocol, inaccordance with specifications orregulations, can be drawn up forevery measurement site.Highest flexibilitytesto 335 is equipped with an O 2measuring cell as standard. Twoadditional toxic measuring cellssuch as CO, CO low,NO, NO low, NO 2orSO 2can be fitted bythe user as required.This guaranteeshighest flexibility when adaptingto changing applications ormeasurement jobs. Due to thefact that adjustment data isstored in the measuring cell, itcan be changed quickly andeasily by the user without testgas adjustment.

testo 335 at a glanceInstrument diagnosis• Automatic instrument leak test• Rechargeable battery status display• Sensor status display• Monitors level in condensate trap withmessage “FULL”• Displays pump capacity (l/min.)• Displays error status with description anddiagnosis• Displays last maintenance• Displays analyser temperature• Operation hours counter• Graphic representation of sensorcalibration dataAdditional measurement jobs• Temperature measurement• ∆P measurement (optional)• m/s measurement (optional)Automatic menu selection• Recognises probe connectedInitialisation of probe sensor for draughtmeasurement without removing probe• Probe can remain in stack duringinitialisationMemory management• Up to 100 folders (customers/systems) canbe saved• Up to 10 sites can be saved in every folder• Up to 200 data per site can be stored(limited by number of folders and sites)• IRDA interface for data transfer toPDA/notebook• USB interface for data transfer to PCAdditional features• 2 toxic sensors, freely selectable• Automatically controlled gas pump• Measurement range extensions for the COsensor• Measurement range extension for allsensors simultaneously (optional)• Initialisation of gas sensors withoutremoving probe from flue gas duct• Calculated parameter: Flue gas dewpoint• Graphics display• Built-in impact protection with magnet,recessed display screen• Protection class IP40• Rechargeable battery life > 6 h with pumprunning• Rechargeable battery can be chargedinside or outside analyser• 10 user-defined fuels• Print out of sensor calibration data• Gas sampling hose can be extended tomax. 7.8 mTÜV approval / EN standard• Accuracy approved for O 2, CO 2, CO, NO,NO low, °C, hPa to EN standard 50379 Part 2• Approved measuring cell replacement(adjustment without test gas)

Technical dataO 2measurementCOmeasurement(H 2compensated)CO lowmeasurement(H 2compensated)NOmeasurementNO lowmeasurementNO 2measurement*SO 2measurement*Meas. range0 to 25Vol. %0 to 10000ppm0 to 500ppm0 to 3000ppm0 to 300ppm0 to 500ppm0 to 5000ppmAccuracyResolutionResponsetime±0.2 Vol. % 0.01 Vol. % t 90

Affordable basic setThe compact flue gas analyser, testo 335, provides an affordable introduction to industrial flue gasengineering. It can be used to carry out spot check measurements lasting up to 2 hours in pure gas, forburner tuning or process monitoring.Benefits:• Measurement range extension for CO to continue measuring even in high CO concentrations• Automatically controlled gas pump for constant pump flow at a negative pressure of -200 mbar up to apositive pressure of max. 50 mbarSet includes:- testo 335 flue gas analyser (equipped with O2 and CO), incl. rechargeable battery and calibrationprotocol- Modular flue gas probe, immersion depth 335 mm, Ø 8mm, Tmax 1000°C- Mains unit 100-240 V for mains operation or recharging rechargeable battery in analyser- Spare particle filters (10 off)- Transport caseRecommended set: Professional set for measuring emissionsDuring quick checks on emissions, the flow speed is also measured simultaneously with flue gas. In thisway, for example, the position of a stationary sampling probe can be checked or mass flow can becalculated simultaneously.Benefit:• Measurement range extension for all sensors - measuring cells can be protected in the case ofunexpectedly high concentrations of different gases and the measurement can continueSet includes:- testo 335 flue gas analyser (equipped O2, CO and NO), incl. rechargeablebattery and calibration protocol- Option of measurement range extension for all sensors- Option of built-in flow/differential pressure measurement incl. calculation ofvolume flow, mass flow- Modular flue gas probe, immersion depth 335 mm, Ø 8mm, Tmax 1000°C- Pitot tube, stainless steel 0635 2041- Mains unit 100-240 V for mains operation or charging rechargeable battery inanalyser- Spare particle filter (10 off)- Transport case

Ordering dataQty.Affordable basic set- testo 335 flue gas analyser (equipped with O2 and CO), incl. rechargeablebattery and calibration protocol- Modular flue gas probe, immersion depth 335 mm, Ø 8mm, Tmax 1000°C- Mains unit 100-240 V for mains operation or recharging rechargeable batteryin analyser- Spare particle filters (10 off)- Transport casePart no.Qty.ProbesModular flue gas probes, available in 2 lengths, incl. probe stop forpositioning, NiCr-Ni thermocouple, 2.2 m hose and particle filterPart no.Flue gas probe, modular, 335 mm immersion depth, incl. probe stop,thermocouple NiCr-Ni (TI) Tmax 500°C and hose 2.2 m 0600 9766Flue gas probe, modular, 700 mm immersion depth, incl. probe stop,thermocouple NiCr-Ni (TI) Tmax 500°C and hose 2.2 m 0600 9767Qty.Analyser / Options / Upgradestesto 335 flue gas analyser, rechargeable battery and calibration protocolincluded, equipped with O2 sensorPart no.0632 3350A second measurement module must be fitted in testo 335, the instrument will not be ableto function otherwise. Only two additional measurement modules can be fitted.Option: CO measurement module, 0 to 10000 ppm 0440 3988Flue gas probe, modular, 335 mm, immersion depth, incl. probe stop,thermocouple NiCr-Ni (TI) Tmax 1000°C and hose 2.2 m 0600 8764Flue gas probe, modular, 700 mm immersion depth, incl. probe stop,thermocouple NiCr-Ni Tmax 1000°C and hose 2.2 m 0600 8765Flue gas probe, modular, with preliminary filter, 335 mm immersion depth,incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000°C and hose 2.2 m 0600 8766Flue gas probe, modular, with preliminary filter, 700 mm immersion depth,incl. probe stop, thermocouple NiCr-Ni (TI) Tmax 1000°C and hose 2.2 m 0600 8767Qty.Option: COlow measurement module, 0 to 500 ppm 0440 3936Option: NO measurement module, 0 to 3000 ppm 0440 3935Option: NOlow measurement module, 0 to 300 ppmOption: dilution of all sensors 0440 3350Option: pressure/flow measurement 0440 3351Accessories100-240 V mains unit, for mains operation or batt. recharging in analyserPart no.0554 1086"easyEmission" software for testo 335 incl. USB connection cable, instrumentto PC0554 3334Testo printer with cordless IRDA and infrared interface, 1 roll of thermal paperand 4 round cell batteries0554 0547SoftCase for testo 335 with belt0516 0335Spare rech. batt. w/ charging stationSystem aluminium caseSpare particle filter (10 off)ISO calibration certificate/Flue gas, Calibration points 2.5% O2; 100 and 1000ppm CO; 800 ppm NO; 80 ppm NO2; 1000 ppm SO20440 3928Option: NO2 measurement module, 0 to 500 ppm 0440 3926Option: SO2 measurement module, 0 to 5000 ppm0440 39270554 10870516 33500554 33850520 0003Probe accessoriesHose extension, 2.80 m, extension cable for probe and analyserProbe shaft with preliminary filter, 300 mm long, Ø 8 mm, Tmax 1000 °CProbe shaft with preliminary filter, 700 mm long, Ø 8 mm, Tmax 1000 °CSpare sintered filter (2 off)Probe shaft, 300 mm long, Ø 8 mm, Tmax 500 °CProbe shaft, 700 mm long, Ø 8 mm, Tmax 500 °CProbe shaft, 300 mm long, Ø 8 mm, Tmax 1000 °CProbe shaft, 700 mm long, Ø 8 mm, Tmax 1000 °CTemperature probesMini ambient air probe, Tmax +80°C, for separate ambient air temperaturemeasurementPipe wrap probe for pipes with diameter of up to 2", for flow/return temp.meas. in hydronic systemsQuick-action surface probe with sprung thermocouple strip, measuring rangeshort-term to +500°CMini ambient air probe, 60 mm immersion depth, w. probe stop, magnetic clip,Tmax +100°C, for dual wall clearance temp. meas. in systems w. outsideprimary air intakes0554 12020554 87660554 87670554 33720554 97660554 97670554 87640554 87650600 36920600 45930604 01940600 9797Pitot tubesPitot tube, 350 mm longPitot tube, 1000 mm longPitot tube made of stainless steel, -40 to +1000°C, 350 mm longPitot tube, stainless steel, -40 to +1000 °C, 750 mm longISO calibration certificate/Velocity, Hot wire, vane anemometer, Pitot tube;calibration points 1; 2; 5; 10 m/sISO calibration certificate/Velocity, Hot wire, vane anemometer, Pitot tube;calibration points 5; 10; 15; 20 m/s0635 21450635 23450635 20410635 20420520 00040520 0034Additional probe accessoriesConnection hose, silicone, 5m long, Max. load 700 hPa (mbar)Cable, 1.5 m long, connects probe with plug-in head to meas. instrumentCable, 5 m long, connects probe with plug-in head to measuring instrument0554 04400430 01430430 0145

ApplicationService and maintenance of industrial burnersDuring adjustments of industrial burners long-term measurements areoften necessary. testo 335 allows measurement programs to runindependently making spot check measurements lasting up to max.two hours possible.Short-time adjustments resp. control measurements at stationary block heat and power plant enginesFor short routine checks at stationary gas engines the measurementof real NOx (separat sensors for NO and NO2) with the testo 335enables controlling adjustments of these engines.Start-up of furnacesVery high CO concentrations may occure particularly when startingupcombustion systems. As protection, the CO sensor can be dilutedwith fresh air. In this way, the CO measurement range is extended to50,000 ppm.0000 0000/hd/XX/A/05.2005 Subject to change without notice.